Die protection device

By designing mold protection devices, and using motors and conveyor systems to automatically protect stamping molds, the problem of traditional manual monitoring is solved, and the effect of automatic protection and reducing maintenance costs is achieved.

CN222268381UActive Publication Date: 2024-12-31张先宇
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Patent Information

Application Number
CN202421007035.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-31
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During use, stamping molds are prone to damage due to incorrect collisions and material interruptions. Traditional manual monitoring is difficult to prevent damage in a timely manner, which increases work difficulty and maintenance costs.

Method used

A mold protection device is designed, including a motor, a turntable, a die cutting knife, a conveyor belt and a sensor. The turntable drives the die cutting knife to move and the conveyor belt through the motor to achieve protection of the mold and material feeding, and the sensor is automatically inductively extruded. Stop running to prevent damage.

Benefits of technology

Effectively prevent the mold from being damaged due to debris collision and extruded parts, reduce the difficulty of manual monitoring and maintenance costs, and improve the automation and safety of the stamping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of protection devices, and provides a mold protection device which comprises a workbench, a fixing frame is fixedly connected to the workbench, a first motor is fixedly connected to the fixing frame, the output end of the first motor is fixedly connected with a rotating disc, and one end of the rotating disc is fixedly connected with a fixing rod. The output end of the first motor rotates to drive the rotating disc to rotate, the rotating disc rotates to drive the die cutting knife to move through the connecting rod mechanism, stamping and sliding block movement are achieved to drive the baffle to rotate, chippings generated by die pressing can be blocked, and a sensor is protected against damage caused by chipping collision; certain buffering is generated when the die is cut, the die is protected, deformation is prevented, the sensor senses the extruded die, and when extrusion pieces are stacked, the first motor and the second motor stop running, deformation caused by stacking of the extrusion pieces is prevented, the die is protected, the labor difficulty is lowered, and the maintenance and labor delay cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of protection devices, in particular to a mold protection device. Background Art

[0002] During the use of the stamping die, incorrect collisions between the punch head and the workpiece are inevitable, which will not only affect the stamping effect of the workpiece, but also cause certain damage to the punch head. Therefore, it is very important to protect the stamping die. Material interruption, extrusion, and failure to discharge during the stamping process will still damage the die. The traditional approach is manual monitoring. Sometimes manual monitoring fails to detect or detects it in time but the machine is not shut down in time, which will cause damage to the die, increase the difficulty of work, and increase the cost of repair and lost work time. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a mold protection device.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mold protection device, comprising a workbench, a fixed frame is fixedly connected to the workbench, a motor 1 is fixedly connected to the fixed frame, a turntable is fixedly connected to the output end of the motor 1, one end of the turntable is fixedly connected to a fixed rod, the fixed rod is hinged with a connecting rod 1, the end of the connecting rod 1 away from the fixed rod is hinged with a slider, a slide groove is provided on the fixed frame, the slider is slidably connected to the slide groove, the end of the slider away from the connecting rod 1 is fixedly connected to a mold cutting knife, one end of the slider is fixedly connected to a rack, the rack is meshed with a gear 1, the gear 1 is fixedly sleeved with a connecting shaft 1, the connecting shaft 1 is rotatably connected to the fixed frame, and the end of the connecting shaft 1 away from the gear 1 is fixedly connected to a baffle.

[0005] As a further description of the above technical solution:

[0006] The workbench is fixedly connected with a mold, the mold is fixedly connected with a slide bar, the slide bar is provided with four groups, a spring is penetrated and connected to the slide bar, and one end of the slide bar away from the mold is slidably connected to the die cutting knife.

[0007] As a further description of the above technical solution:

[0008] The workbench is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to an incomplete gear, the incomplete gear is meshingly connected to gear 2, gear 2 is fixedly connected to connecting rod 2, connecting rod 2 is fixedly connected to conveyor pulley 1, conveyor pulley 1 is meshingly connected to a conveyor belt, the conveyor belt is meshingly connected to conveyor pulley 2, conveyor pulley 2 is fixedly connected to connecting shaft 3, the end of connecting shaft 3 away from conveyor pulley 2 is fixedly connected to gear 3, and gear 3 is meshingly connected to gear 4.

[0009] As a further description of the above technical solution:

[0010] The conveyor pulley 1, the conveyor belt, and the conveyor pulley 2 are provided in two groups, and the gear 4 is fixedly connected to one group of the conveyor pulley 2.

[0011] As a further description of the above technical solution:

[0012] The connecting rod 2 is rotatably connected to the fixing frame, and the two groups of connecting shafts 3 are rotatably connected to the fixing frame.

[0013] As a further description of the above technical solution:

[0014] The upper end of the mold and the upper end of the conveyor belt are in the same plane.

[0015] As a further description of the above technical solution:

[0016] The fixing bracket is provided with a sensor, the sensor model is YH-800, the sensor is electrically connected to motor one, and the sensor is electrically connected to motor two.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, the output end of motor 1 rotates to drive the turntable to rotate, and the rotation of the turntable drives the die cutting knife to move through the connecting rod mechanism to realize punching. The movement of the slider drives the baffle to rotate, which can block the debris generated by the die and protect the sensor from being damaged by the collision of the debris. The spring generates resistance to generate a certain buffer when the mold is cut to protect the mold and prevent deformation. The sensor senses the extruded mold. When the extruded parts are piled up, motor 1 and motor 2 stop running to prevent the extruded parts from being piled up and causing deformation, thereby protecting the mold, reducing the labor difficulty, and reducing the maintenance and work delay costs.

[0019] 2. In the utility model, the output end of motor 2 rotates to drive the incomplete gear to rotate, and the rotation of the incomplete gear drives the two sets of conveyor belts to rotate intermittently to drive the material required for the die to move intermittently, thereby feeding the material, meeting the requirements of the stamping die, and achieving good results. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the structure of a mold protection device proposed by the utility model Figure 1 ;

[0021] Figure 2 A schematic diagram of the structure of a mold protection device proposed by the utility model Figure 2 ;

[0022] Figure 3 for Figure 2 A large picture is posted at center A;

[0023] Figure 4 This is a partial structural exploded schematic diagram of a mold protection device proposed by the utility model;

[0024] Figure 5 The present invention is a partial structural schematic diagram of a mold protection device proposed by the present invention.

[0025] Legend:

[0026] 1. Workbench; 2. Fixed frame; 3. Motor 1; 4. Turntable; 5. Fixed rod; 6. Connecting rod 1; 7. Slider; 8. Slide; 9. Die cutter; 10. Rack; 11. Gear 1; 12. Connecting shaft 1; 13. Baffle; 14. Mold; 15. Slider; 16. Spring; 17. Motor 2; 18. Incomplete gear; 19. Gear 2; 20. Connecting rod 2; 21. Conveyor pulley 1; 22. Conveyor belt; 23. Conveyor pulley 2; 24. Connecting shaft 3; 25. Gear 3; 26. Gear 4; 27. Sensor. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Reference Figure 1-Figure 5, the utility model provides an embodiment: a mold protection device, including a workbench 1, a fixed frame 2 is fixedly connected to the workbench 1, a motor 3 is fixedly connected to the fixed frame 2, a turntable 4 is fixedly connected to the output end of the motor 3, a fixed rod 5 is fixedly connected to one end of the turntable 4, a connecting rod 6 is hinged to the fixed rod 5, a slider 7 is hinged to the end of the connecting rod 6 away from the fixed rod 5, a slide groove 8 is provided on the fixed frame 2, the slider 7 is slidably connected to the slide groove 8, a die cutting knife 9 is fixedly connected to the end of the slider 7 away from the connecting rod 6, a rack 10 is fixedly connected to one end of the slider 7, the rack 10 is meshedly connected to a gear 11, the gear 11 is fixedly sleeved with a connecting shaft 12, and the connecting shaft 12 It is rotatably connected to the fixed frame 2, and the end of the connecting shaft 12 away from the gear 11 is fixedly connected with a baffle 13. The output end of the motor 1 rotates to drive the turntable to rotate, and the rotation of the turntable drives the cutting knife to move through the connecting rod mechanism to achieve punching. The movement of the slider drives the baffle to rotate, which can block the debris generated by the die and protect the sensor from being damaged by the collision of the debris. The spring 16 generates resistance and produces a certain buffer when the mold is cut to protect the mold and prevent deformation. The sensor senses the extruded mold. When extruded parts accumulate, the motor 1 and the motor 2 stop running to prevent the extruded parts from accumulating and causing deformation, protect the mold, reduce labor difficulty, and reduce maintenance and work delay costs.

[0029] The workbench 1 is fixedly connected with a mold 14, and the mold 14 is fixedly connected with a slide bar 15. The slide bar 15 is provided with four groups, and the slide bar 15 is connected with a spring 16 through it. The end of the slide bar 15 away from the mold 14 is slidably connected to the die cutting knife 9. The workbench 1 is fixedly connected with a motor 2 17, and the output end of the motor 2 17 is fixedly connected with an incomplete gear 18, and the incomplete gear 18 is meshedly connected with a gear 2 19, and the gear 2 19 is fixedly connected with a connecting rod 20, and the connecting rod 20 is fixedly connected with a conveyor belt 22 wheel 21, and the conveyor belt The conveyor belt 22 is meshed with the wheel 1 21, the conveyor belt 22 is meshed with the conveyor belt 22 wheel 2, the conveyor belt 22 wheel 2 is fixedly connected with the connecting shaft 3 24, the end of the connecting shaft 3 24 away from the conveyor belt 22 wheel 2 is fixedly connected with the gear 3 25, the gear 3 25 is meshed with the gear 4 26, the conveyor belt 22 wheel 1 21, the conveyor belt 22, and the conveyor belt 22 wheel 2 are provided with two groups, the gear 4 26 is fixedly connected with one group of the conveyor belt 22 wheel 2, the connecting rod 20 is rotatably connected to the fixed frame 2, and the two groups of the connecting shaft 3 24 are rotatably connected On the fixed frame 2, the upper end of the mold 14 and the upper end of the conveyor belt 22 are in the same plane. A sensor 27 is provided on the fixed frame 2. The model of sensor 27 is YH-800. Sensor 27 is electrically connected to motor 1 3, and sensor 27 is electrically connected to motor 2 17. The output end of motor 2 rotates to drive the incomplete gear to rotate. The rotation of the incomplete gear drives the two sets of conveyor belts to rotate intermittently and drives the material required for the die to move intermittently, so as to realize the feeding of the material, meet the requirements of the stamping die, and achieve good results. The output end of motor 1 rotates to drive the turntable to rotate. The rotation of the turntable drives the die cutting knife to move through the connecting rod mechanism to realize the stamping. The movement of the slider drives the baffle to rotate, which can block the debris generated by the die and protect the sensor from being damaged by the collision of the debris. The spring generates resistance to generate a certain buffer when the mold is cut to protect the mold and prevent deformation. The sensor senses the extruded mold. When extruded parts are piled up, motor 1 and motor 2 stop running to prevent the extruded parts from being piled up and deformed, protect the mold, reduce the labor difficulty, and reduce the maintenance and work delay costs.

[0030] Working principle: first start motor 2 17, the output end of motor 2 17 rotates to drive the incomplete gear 18 to rotate, the incomplete gear 18 rotates to drive gear 2 19 to rotate intermittently, the gear 2 19 rotates to drive connecting rod 20 to rotate intermittently, the connecting rod 20 rotates to drive conveyor pulley 1 21 to rotate intermittently, the conveyor pulley 1 21 rotates to drive conveyor belt 22 to rotate intermittently, the conveyor belt 22 rotates to drive conveyor pulley 2 23 to rotate intermittently, the conveyor pulley 2 23 rotates to drive gear 3 25 to rotate intermittently, the gear 3 25 rotates to drive gear 4 26 to rotate intermittently, the gear 4 26 intermittently rotates to drive a group of conveyor belts 22 to rotate intermittently, the two groups of conveyor belts 22 intermittently rotate to drive the required die material to move intermittently to realize the feeding of the material, and at the same time start motor 1 3, the output end of motor 1 3 rotates to drive turntable 4 to rotate, the turntable 4 rotates to drive fixed rod 5 to rotate, the fixed rod 5 rotates and connecting rod 1 6 rotates, and connecting rod 1 6 rotates to drive the slider 7 to move, and the movement of the slider 7 drives the die cutting knife 9 to move. The die cutting knife 9 and the mold 14 are squeezed and cooperated to realize the stamping of the die material. The slider 7 moves and drives the rack 10 to move. The rack 10 moves and drives the gear 11 to rotate. The rotation of the gear 11 drives the connecting shaft 12 to rotate. The rotation of the connecting shaft 12 drives the baffle 13 to rotate. When the die cutting knife 9 moves to the lower end, the baffle 13 rotates 90 degrees to block the debris generated by the die, and protect the sensor 27 from being damaged by the collision of the debris. The die cutting knife 9 moves downward and squeezes the spring 16. The spring 16 generates resistance, which generates a certain buffer when the mold 14 is cut, protects the mold 14, and prevents deformation. The sensor 26 senses the extruded mold 14. When the sensing time exceeds the predetermined value, such as when the extruded parts are piled up, the motor 13 and the motor 2 17 stop running to prevent the extruded parts from being piled up and deformed, and at the same time protect the mold 14 itself.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mold protection device, comprising a workbench (1), characterized in that: The workbench (1) is fixedly connected to a fixing frame (2), the fixing frame (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a turntable (4), one end of the turntable (4) is fixedly connected to a fixing rod (5), the fixing rod (5) is hinged to a connecting rod (6), the end of the connecting rod (6) away from the fixing rod (5) is hinged to a slider (7), the fixing frame (2) is provided with a slide groove (8), the slider (7) slides A connecting slide groove (8) is provided, and one end of the slider (7) away from the connecting rod (6) is fixedly connected to a die cutter (9), one end of the slider (7) is fixedly connected to a rack (10), the rack (10) is meshingly connected to a gear (11), the gear (11) is fixedly sleeved with a connecting shaft (12), the connecting shaft (12) is rotatably connected to the fixed frame (2), and one end of the connecting shaft (12) away from the gear (11) is fixedly connected to a baffle (13).

2. A mold protection device according to claim 1, characterized in that: The workbench (1) is fixedly connected to a mold (14), and the mold (14) is fixedly connected to a slide rod (15). The slide rod (15) is provided with four groups, and a spring (16) is connected through the slide rod (15). One end of the slide rod (15) away from the mold (14) is slidably connected to the die cutting knife (9).

3. A mold protection device according to claim 1, characterized in that: The workbench (1) is fixedly connected to a second motor (17), an output end of the second motor (17) is fixedly connected to an incomplete gear (18), the incomplete gear (18) is meshedly connected to a second gear (19), the second gear (19) is fixedly connected to a second connecting rod (20), the second connecting rod (20) is fixedly connected to a first conveyor belt wheel (21), the first conveyor belt wheel (21) is meshedly connected to a conveyor belt (22), the conveyor belt (22) is meshedly connected to a second conveyor belt wheel (23), the second conveyor belt wheel (23) is fixedly connected to a third connecting shaft (24), an end of the third connecting shaft (24) away from the second conveyor belt wheel (22) is fixedly connected to a third gear (25), the third gear (25) is meshedly connected to a fourth gear (26).

4. A mold protection device according to claim 3, characterized in that: The conveyor pulley 1 (21), the conveyor belt (22), and the conveyor pulley 2 (23) are provided in two groups, and the gear 4 (26) is fixedly connected to one group of the conveyor pulley 2 (23).

5. A mold protection device according to claim 3, characterized in that: The second connecting rod (20) is rotatably connected to the fixed frame (2), and the two groups of the third connecting shafts (24) are rotatably connected to the fixed frame (2).

6. A mold protection device according to claim 2, characterized in that: The upper end of the mold (14) and the upper end of a group of conveyor belts (22) are in the same plane.

7. A mold protection device according to claim 1, characterized in that: The fixing frame (2) is provided with a sensor (27), the model of the sensor (27) is YH-800, the sensor (27) is electrically connected to the motor one (3), and the sensor (27) is electrically connected to the motor two (17).