Discharging equipment of plate shearing machine
The shearing machine unloading device automates plate handling and stacking through a push plate, electromagnet, and crawler track system, addressing inefficiencies and safety issues in manual unloading.
Patent Information
- Application Number
- CN202420652969.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Existing shearing machines require manual unloading and stacking of cut plates, leading to low efficiency, high labor intensity, and safety hazards due to plates piling at the equipment's tail, with existing unloading mechanisms failing to move materials to designated positions.
A shearing machine unloading device featuring a push plate driven by a cylinder, an electromagnet for plate fixation, a crawler track for transport, and motors for plate positioning, enabling automated plate handling and storage.
Facilitates automated plate handling, reduces labor burden, improves efficiency, and ensures safe, neat stacking of cut plates at designated locations.
Smart Images

Figure CN222268850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking equipment, in particular to blanking equipment for a shearing machine. Background Art
[0002] Shearing machine is used for the automated cutting process of plates. It is a common production and processing equipment. Shearing machine is a machine that uses one blade to make reciprocating linear motion relative to another blade to shear plates. It uses the moving upper blade and the fixed lower blade, and adopts a reasonable blade gap to apply shearing force to metal plates of various thicknesses, so that the plates are broken and separated according to the required size. After the produced plates are cut by the shearing machine, they need to be stacked and then sent for packaging. After the existing shearing machine unloads the material, it needs to be stacked manually. The unloading speed is slow, the operation efficiency is low, the labor intensity is high, and the stacking neatness is poor, which seriously restricts the production and processing process of the assembly line. However, the existing shearing machine unloading equipment still has certain defects, such as:
[0003] "A shearing machine with a unloading mechanism" with application number CN202022172148.7 includes a shearing machine body and a loading mechanism, the loading mechanism is arranged on one side of the feed port of the shearing machine body, and a unloading mechanism is provided on one side of the discharge port of the shearing machine body, the unloading mechanism includes a conveyor belt, a motor, a receiving platform and a baffle, and the conveyor belt is arranged at the discharge port of the shearing machine body; the motor provides power for the conveyor belt; the receiving platform is arranged close to the conveyor belt and is located at the end of the conveyor belt away from the shearing machine body, and the height of the receiving platform is lower than the height of the working surface of the conveyor belt, so that the plates on the receiving platform fall onto the receiving platform and are automatically stacked; the baffle is arranged on the receiving platform. This shearing machine with an unloading mechanism cannot move the raw materials to the designated position after unloading is completed. There are certain safety hazards in stacking the raw materials at the tail of the equipment, which is inconvenient for users' daily use. Utility Model Content
[0004] The purpose of the utility model is to provide a shearing machine unloading device to solve the problem raised in the above background technology that the raw materials cannot be moved and placed in the specified position after unloading, and the raw materials are piled at the tail of the equipment, which poses certain safety hazards and is inconvenient for users' daily use.
[0005] To achieve the above object, the utility model provides the following technical solution: a shearing machine blanking device, comprising a bottom plate and a box body, the box body is fixedly installed on the right upper top surface of the bottom plate, and a through hole is opened on the left wall surface of the box body;
[0006] A workbench, a workbench is fixedly installed on the right end of the inner bottom surface of the box;
[0007] A cylinder is fixedly mounted on the center of the upper right wall of the box body;
[0008] A push plate is fixedly mounted on the left wall of the cylinder;
[0009] A second electromagnet, a second electromagnet is embedded on the left upper top surface of the workbench;
[0010] A frame is fixedly mounted on the center of the upper top surface of the box;
[0011] A first hydraulic cylinder, wherein the center of the upper top surface of the frame is fixedly mounted with the first hydraulic cylinder;
[0012] Hydraulic shears are fixedly mounted on the lower bottom surface of the first hydraulic cylinder.
[0013] The above technical solution makes it easy to place the plate on the workbench. By starting the cylinder, the push plate is driven to the left, and the plate is pushed above the second electromagnet. The second electromagnet is energized, and the plate is adsorbed and fixed by the second electromagnet, ensuring that the plate will not shift during shearing.
[0014] As a preferred technical solution of the utility model, a first motor is fixedly installed on the left side of the rear wall of the box;
[0015] A crawler track is arranged inside the left side of the box body, and the crawler track is placed at 30 degrees, and the right end of the first motor is fixedly installed with the gear arranged inside the crawler track.
[0016] By adopting the above technical solution, it is convenient to start the first hydraulic cylinder to drive the hydraulic shear to move downward to shear the plate. After shearing, the second electromagnet is closed, and then the cylinder is started to make the push plate push the plate onto the track.
[0017] As a preferred technical solution of the utility model, a collection box is fixedly installed on the left side of the upper top surface of the bottom plate, and a guide plate is arranged inside the collection box;
[0018] A fixing frame is provided at the rear of the collecting box, and the fixing frame is fixedly installed on the upper top surface of the bottom plate.
[0019] By adopting the above technical solution, it is convenient to start the first motor to rotate, and the rotation of the first motor drives the crawler to move, so as to transport the cut plates to the collection box for temporary storage.
[0020] As a preferred technical solution of the utility model, a second motor is fixedly installed at the center of the inner bottom surface of the fixed frame;
[0021] A transmission shaft is fixedly installed at the center of the upper top surface of the second motor, and the transmission shaft is connected to the fixed frame by a bearing.
[0022] By adopting the above technical solution, the second motor can be fixedly installed in the center of the bottom surface of the fixed frame. The fixed frame is connected to the bearing of the transmission shaft, which facilitates the fixation of the transmission shaft, thereby ensuring the service life of the equipment and preventing the second motor and the transmission shaft from being damaged during the use of the equipment.
[0023] As a preferred technical solution of the utility model, a rotating rod is provided on the outside of the fixed frame, and the rotating rod is connected to the bottom plate by a bearing;
[0024] A fixing plate is fixedly mounted on the upper end of the right wall surface of the rotating rod.
[0025] By adopting the above technical scheme, it is convenient to rotate the transmission shaft by the rotation of the second motor, and to rotate the rotating rod by the rotation of the transmission shaft. By starting the second hydraulic cylinder and energizing the first electromagnet, the first electromagnet is magnetic and adsorbs the plate, which is convenient for users' daily use.
[0026] As a preferred technical solution of the utility model, a second hydraulic cylinder is fixedly installed on the lower bottom surface of the fixed plate;
[0027] A first electromagnet is fixedly mounted on the lower bottom surface of the second hydraulic cylinder.
[0028] By adopting the above technical solution, it is convenient to drive the plate upward by starting the second hydraulic cylinder, and then drive the rotating rod to rotate by starting the second motor, so as to place the cut plate at a designated location, thereby reducing the labor burden of the user and improving the working efficiency of the equipment.
[0029] Compared with the prior art, the beneficial effects of the utility model are:
[0030] 1. This shearing machine unloading equipment is convenient for placing the plate on the workbench. By starting the cylinder, the push plate is driven to the left, and the plate is pushed above the second electromagnet. The second electromagnet is energized, and the plate is adsorbed and fixed by the second electromagnet, ensuring that the plate will not deviate during shearing.
[0031] 2. This shearing machine unloading equipment is convenient for starting the first hydraulic cylinder to drive the hydraulic shear to move downward to shear the plate. After the shearing is completed, the second electromagnet is closed, and then the cylinder is started to make the push plate push the plate onto the crawler.
[0032] 3. The shearing machine unloading equipment can start the first motor to rotate, and the rotation of the first motor drives the crawler to move, so that the cut plates are transported to the collection box for temporary storage.
[0033] 4. This shearing machine unloading equipment is convenient for driving the transmission shaft to rotate through the rotation of the second motor, and driving the rotating rod to rotate through the rotation of the transmission shaft. By starting the second hydraulic cylinder and energizing the first electromagnet, the first electromagnet is magnetic and absorbs the plate, which is convenient for users' daily use.
[0034] 5. This shearing machine unloading equipment is convenient for moving the plate upward by starting the second hydraulic cylinder, and then starting the second motor to rotate, driving the rotating rod to rotate, and placing the cut plate at a designated location, thereby reducing the labor burden of the user and improving the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0036] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0037] Figure 3 This is a schematic diagram of the left-side cross-sectional structure of the utility model;
[0038] Figure 4 This is a schematic diagram of the top view of the workbench structure of the utility model;
[0039] Figure 5 It is a three-dimensional structural schematic diagram of the connection between the rotating rod and the fixing plate of the utility model.
[0040] In the figure: 1, bottom plate; 2, box body; 3, workbench; 4, cylinder; 5, push plate; 6, frame; 7, first hydraulic cylinder; 8, hydraulic shear; 9, first motor; 10, crawler; 11, collection box; 12, fixed frame; 13, second motor; 14, rotating rod; 15, transmission shaft; 16, fixed plate; 17, second hydraulic cylinder; 18, first electromagnet; 19, second electromagnet. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] See also Figure 1-5 , The technical solution of the utility model: A shearing machine blanking device, comprising a bottom plate 1, a box body 2, the box body 2 is fixedly installed on the top surface of the right side of the bottom plate 1, and a through hole is opened on the left wall surface of the box body 2;
[0043] A workbench 3 is fixedly installed on the right end of the inner bottom surface of the box body 2;
[0044] Cylinder 4, a cylinder 4 is fixedly installed at the center of the upper right wall surface of the box body 2;
[0045] Push plate 5, a push plate 5 is fixedly mounted on the left wall surface of the cylinder 4;
[0046] A second electromagnet 19 is embedded on the left upper surface of the workbench 3;
[0047] Frame 6: Frame 6 is fixedly mounted on the center of the upper top surface of the box body 2;
[0048] A first hydraulic cylinder 7 is fixedly mounted at the center of the upper top surface of the frame 6;
[0049] Hydraulic shears 8 : A hydraulic shears 8 is fixedly mounted on the lower bottom surface of the first hydraulic cylinder 7 .
[0050] A first motor 9 is fixedly mounted on the left side of the rear wall of the box body 2;
[0051] The crawler track 10 is arranged inside the left side of the box body 2, and the crawler track 10 is placed at 30 degrees, and the right end of the first motor 9 and the gear arranged inside the crawler track 10 are fixedly installed.
[0052] A collection box 11 is fixedly mounted on the left side of the upper top surface of the bottom plate 1, and a guide plate is arranged inside the collection box 11;
[0053] A fixing frame 12 is disposed behind the collecting box 11 , and the fixing frame 12 is fixedly mounted on the upper top surface of the bottom plate 1 .
[0054] A second motor 13 is fixedly mounted at the center of the inner bottom surface of the fixed frame 12;
[0055] A transmission shaft 15 is fixedly mounted at the center of the upper top surface of the second motor 13 , and the transmission shaft 15 is connected to the fixed frame 12 via a bearing.
[0056] A rotating rod 14 is sleeved on the outside of the fixed frame 12, and the rotating rod 14 is connected to the bottom plate 1 by a bearing;
[0057] A fixing plate 16 is fixedly mounted on the upper end of the right wall surface of the rotating rod 14 .
[0058] A second hydraulic cylinder 17 is fixedly mounted on the lower bottom surface of the fixed plate 16;
[0059] First electromagnet 18 A first electromagnet 18 is fixedly mounted on the lower bottom surface of the second hydraulic cylinder 17 .
[0060] Working principle: before the equipment works, the user places the plate on the top of the workbench 3, and then starts the cylinder 4 to drive the push plate 5 to push to the left, so that the plate moves to the bottom of the hydraulic shear 8, and energizes the second electromagnet 19, so that the second electromagnet 19 automatically adsorbs and fixes the plate, and then the user starts the first hydraulic cylinder 7 to drive the hydraulic shear 8 to move downward to shear the plate. After shearing, the second electromagnet 19 is powered off, and the cylinder 4 is started again to drive the push plate 5 to push the plate to the left, and the plate is pushed onto the crawler 10. At the same time, the first motor 9 is started to rotate, driving the crawler 10 to rotate, and the plate is transported to the inside of the collection box 11. Then the user starts the second motor 13 to rotate and drive the rotating rod 14 to rotate, and at the same time drives the fixed plate 16 to rotate to adjust the direction. At this time, the first electromagnet 18 is energized, and the second hydraulic cylinder 17 is started to drive the first electromagnet 18 to move downward to adsorb the plate, and then the second hydraulic cylinder 17 is started again to lift the plate, and the second motor 13 is started to rotate to place the plate at the specified position.
[0061] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shearing machine blanking device, comprising a bottom plate (1), characterized in that: Also includes: A box body (2), the box body (2) is fixedly mounted on the upper right side surface of the bottom plate (1), and a through hole is opened on the left wall surface of the box body (2); A workbench (3), wherein the workbench (3) is fixedly mounted on the right end of the inner bottom surface of the box body (2); A cylinder (4) is fixedly mounted at the center of the upper right wall surface of the box body (2); A push plate (5), the left wall surface of the cylinder (4) is fixedly mounted with the push plate (5); A second electromagnet (19), the second electromagnet (19) being embedded on the left upper top surface of the workbench (3); A frame (6), wherein the frame (6) is fixedly mounted at the center of the upper top surface of the box body (2); A first hydraulic cylinder (7), the first hydraulic cylinder (7) being fixedly mounted at the center of the upper top surface of the frame (6); A hydraulic shear (8), wherein the lower bottom surface of the first hydraulic cylinder (7) is fixedly mounted with the hydraulic shear (8); A collection box (11), wherein the collection box (11) is fixedly mounted on the left side of the upper top surface of the bottom plate (1), and a guide plate is arranged inside the collection box (11); A fixing frame (12), wherein the fixing frame (12) is disposed at the rear of the collecting box (11), and the fixing frame (12) is fixedly mounted on the upper top surface of the bottom plate (1); A second motor (13), the second motor (13) being fixedly mounted at the center of the inner bottom surface of the fixed frame (12); A transmission shaft (15), wherein the transmission shaft (15) is fixedly mounted at the center of the upper top surface of the second motor (13), and the transmission shaft (15) is connected to the fixed frame (12) via a bearing; A rotating rod (14), the fixed frame (12) is sleeved with the rotating rod (14) outside, and the rotating rod (14) is connected to the bottom plate (1) via a bearing; A fixing plate (16), the fixing plate (16) being fixedly mounted on the upper end of the right wall surface of the rotating rod (14); A second hydraulic cylinder (17), the lower bottom surface of the fixed plate (16) being fixedly mounted with the second hydraulic cylinder (17); A first electromagnet (18), the lower bottom surface of the second hydraulic cylinder (17) is fixedly mounted with the first electromagnet (18).
2. A shearing machine blanking device according to claim 1, characterized in that: Also included are: A first motor (9), the first motor (9) being fixedly mounted on the left side of the rear wall of the box body (2); A crawler track (10) is arranged inside the left side of the box body (2), and the crawler track (10) is placed at a 30° angle, and the right end of the first motor (9) is fixedly mounted to a gear arranged inside the crawler track (10).