Roller for electric corrosion machining
The roller design addresses the inconvenience of disassembling and replacing damaged parts by employing a modular assembly system with springs and screws, enhancing maintenance efficiency and simplifying processing operations.
Patent Information
- Application Number
- CN202421604828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Existing electro-etching rollers are cumbersome to disassemble and inconvenient to replace damaged parts, leading to potential damage from long-term immersion in processing solutions.
A roller design featuring a connecting frame with rotating disks, semi-cylinders, and a modular assembly system allowing for quick installation and removal of semi-cylinders using springs and fixing columns, along with a simple screw-based unloading mechanism for easy maintenance.
Facilitates quick installation and disassembly of semi-cylinders, simplifying maintenance and processing operations by enabling easy replacement of damaged parts.
Smart Images

Figure CN222268954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electro-erosion processing, in particular to a roller used for electro-erosion processing. Background Art
[0002] Electro-erosion machining is a special machining method that uses the electro-erosion effect generated by pulse discharge between two electrodes immersed in a working fluid to remove conductive materials. During electro-erosion machining, the tool electrode and the workpiece are connected to the two poles of a pulse power supply respectively and immersed in the working fluid, or the working fluid is filled into the discharge gap. The tool electrode is fed to the workpiece through the gap automatic control system. When the gap between the two electrodes reaches a certain distance, the pulse voltage applied to the two electrodes breaks down the working fluid and generates spark discharge.
[0003] At present, when performing electro-etching processing, it is sometimes necessary to place the workpiece in a special roller for uniform etching. For example, the electroplating roller disclosed in Chinese patent announcement number "CN219174659U" includes a roller body and a support frame, and two groups of support rods are symmetrically arranged on the upper end of the support frame. A cleaning mechanism for cleaning the surface of the roller body is connected to the outer sleeve of the support rod. The cleaning mechanism includes a mounting seat and a cleaning brush plate, and the top of the mounting seat penetrates the two groups of support rods.
[0004] At present, electro-etching processing requires frequently placing the roller in the solution. Long-term immersion can easily cause damage to the roller. The electro-etching rollers currently used are directly fixed with bolts. It is very cumbersome to disassemble during use, and it is inconvenient to disassemble and replace the damaged parts. Utility Model Content
[0005] The utility model aims to solve the shortcomings of the prior art such as complicated disassembly during use and inconvenient disassembly to replace damaged parts, and proposes a roller for electro-erosion processing.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A roller for electro-erosion processing is designed, including a connecting frame, both sides of the inner wall of the connecting frame are rotatably connected with rotating disks, a driving mechanism is provided between the rotating disk and the connecting frame, at least two semi-cylinders are movably connected between the rotating disks, a plurality of through holes are provided on the surfaces of the semi-cylinders, a mounting mechanism is provided between the two semi-cylinders and the rotating disk, a discharge plate is movably connected to the surface of the upper semi-cylinder, a fixing mechanism is provided between the discharge plate and the upper semi-cylinder, a fixing bar is fixed to the inner side of the rotating disk, a groove is provided on the outer side of the semi-cylinder, and the fixing bar is movably connected to the groove.
[0008] Furthermore, the driving mechanism includes a motor, which is fixed to one side of the connecting frame. The output shaft of the motor passes through the connecting frame and is fixed with a driving gear. A transmission shaft is rotatably connected between the connecting frames. Transmission gears are fixed on both sides of the surface of the transmission shaft. The driving gears are meshingly connected with the transmission gears. A plurality of driving teeth are fixed on the surface of the rotating disk, and the transmission gears are meshingly connected with the driving teeth.
[0009] Furthermore, the mounting mechanism includes at least four slide grooves, and the four slide grooves are symmetrically opened on the surfaces of the two rotating disks. A guide column is fixed on the inner side of the slide groove, and a moving block is slidably connected to the surface of the guide column. A spring is sleeved on the surface of the guide column and the two ends of the spring are respectively in contact with the moving block and the slide groove, and a fixed column is fixed on the inner side of the moving block, and the fixed column is movably connected to the semi-cylinder.
[0010] Furthermore, a fitting ring is fixed on the edge of the semi-cylinder, a clamping groove is provided on the surface of the fitting ring, and the clamping groove is movably connected to the fixing column.
[0011] Furthermore, the fixing mechanism includes a mounting block and a protrusion, the mounting block is fixed to both sides of the top of the discharge plate, the protrusion is fixed to both sides of the top of the semi-cylinder, and the mounting block and the protrusion are fixed by screws.
[0012] Furthermore, a positioning strip is fixed to the bottom of the semi-cylinder at the top, and a positioning groove is opened on the surface of the semi-cylinder at the bottom, and the positioning strip is movably connected to the positioning groove.
[0013] The utility model proposes a roller for electro-erosion processing, which has the beneficial effect that the semi-cylinder can be quickly installed through the springs on both sides cooperating with the fixing columns, and the two semi-cylinders can be combined into a complete roller. When in use, the semi-cylinder can be removed from the rotating disk by simply turning the fixing columns. The disassembly process is very simple and easy to maintain. The unloading plate can be opened for loading and unloading by unscrewing the screws, which is convenient for processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a partial structural schematic diagram of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the fixing mechanism of the utility model;
[0017] Figure 4 For this utility model Figure 2 A partial enlarged view of point A in the middle.
[0018] In the figure: 1. connecting frame; 2. rotating disk; 3. driving mechanism; 31. motor; 32. driving gear; 33. transmission shaft; 34. transmission gear; 35. driving teeth; 4. semi-cylinder; 5. through hole; 6. mounting mechanism; 61. slide groove; 62. guide column; 63. moving block; 64. spring; 65. fixing column; 7. unloading plate; 8. fixing mechanism; 81. mounting block; 82. protrusion; 83. screw; 9. fitting ring; 10. slot; 11. positioning strip; 12. positioning groove; 13. fixing strip; 14. groove. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-4 A roller for electro-erosion machining comprises a connecting frame 1, both sides of the inner wall of the connecting frame 1 are rotatably connected with a rotating disk 2, a driving mechanism 3 is provided between the rotating disk 2 and the connecting frame 1, at least two semi-cylinders 4 are movably connected between the rotating disks 2, a plurality of through holes 5 are opened on the surface of the semi-cylinders 4, a mounting mechanism 6 is provided between the two semi-cylinders 4 and the rotating disk 2, a discharge plate 7 is movably connected to the surface of the upper semi-cylinder 4, a fixing mechanism 8 is provided between the discharge plate 7 and the upper semi-cylinder 4, the rotating A fixing strip 13 is fixed on the inner side of the disk 2, and a groove 14 is provided on the outer side of the semi-cylinder 4, and the fixing strip 13 is movably connected to the groove 14; the processing drum can quickly install the semi-cylinder 4 through the springs 64 on both sides and the fixing columns 65, and the two semi-cylinders 4 can be combined into a complete drum. When in use, the semi-cylinder 4 can be removed from the rotating disk 2 by simply moving the fixing columns 65. The disassembly process is very simple and easy to maintain. The unloading plate 7 can be opened for loading and unloading by unscrewing the screws 83, which is convenient for processing.
[0021] In this embodiment, the driving mechanism 3 includes a motor 31, which is fixed to one side of the connecting frame 1. The output shaft of the motor 31 passes through the connecting frame 1 and is fixed with a driving gear 32. A transmission shaft 33 is rotatably connected between the connecting frames 1. Transmission gears 34 are fixed on both sides of the surface of the transmission shaft 33. The driving gear 32 is meshed with the transmission gear 34. A plurality of driving teeth 35 are fixed on the surface of the rotating disk 2. The transmission gear 34 is meshed with the driving teeth 35. The motor 31 drives the transmission shaft 33 to rotate through the driving gear 32. The transmission shaft 33 can drive the two rotating disks 2 to rotate in the same direction.
[0022] Furthermore, the mounting mechanism 6 includes at least four slide grooves 61, and the four slide grooves 61 are symmetrically opened on the surfaces of the two rotating disks 2. A guide column 62 is fixed to the inner side of the slide groove 61, and a moving block 63 is slidably connected to the surface of the guide column 62. A spring 64 is sleeved on the surface of the guide column 62, and the two ends of the spring 64 are respectively in contact with the moving block 63 and the slide groove 61. A fixed column 65 is fixed to the inner side of the moving block 63, and the fixed column 65 is movably connected to the semi-cylinder 4. The semi-cylinder 4 can be quickly installed by cooperating with the fixed column 65 through the springs 64 on both sides.
[0023] Furthermore, a fitting ring 9 is fixed to the edge of the semi-cylinder 4, a slot 10 is provided on the surface of the fitting ring 9 and the slot 10 is movably connected to the fixed column 65, the slot 10 is strip-shaped and the inner side is circular, and the fitting ring 9 can resist the rotating disk 2 to increase stability.
[0024] In addition, the fixing mechanism 8 includes a mounting block 81 and a protrusion 82. The mounting block 81 is fixed to both sides of the top of the unloading plate 7, and the protrusion 82 is fixed to both sides of the top of the semi-cylinder 4. The mounting block 81 and the protrusion 82 are fixed by screws 83. The mounting block 81 and the protrusion 82 can be fixed by screws 83 to facilitate loading and unloading.
[0025] It should be noted that a positioning strip 11 is fixed to the bottom of the top semi-cylinder 4, and a positioning groove 12 is opened on the surface of the bottom semi-cylinder 4. The positioning strip 11 is movably connected to the positioning groove 12, and the positioning strip 11 cooperates with the positioning groove 12 to position the semi-cylinder 4.
[0026] Working method: When performing electro-erosion processing, the staff can unscrew the screws 83 to remove the unloading plate 7. After removal, the workpiece can be placed in the drum, and then the motor 31 is started. The motor 31 drives the transmission shaft 33 to rotate through the driving gear 32. The transmission shaft 33 can drive the two rotating disks 2 to rotate in the same direction to perform electro-erosion processing. When disassembling the drum, the staff only needs to move the fixed column 65, and the fixed column 65 can drive the moving block 63 to squeeze the spring 64. The fixed column 65 can be removed from the slot 10 to remove the semi-cylinder 4 from the rotating disk 2 for maintenance. When disassembling the semi-cylinder 4, the fixed bar 13 and the groove 14 can be clamped, which can play a guiding role while limiting the semi-cylinder 4.
[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A roller for electro-erosion machining, comprising a connecting frame (1), characterized in that: A rotating disk (2) is rotatably connected to both sides of the inner wall of the connecting frame (1); a driving mechanism (3) is provided between the rotating disk (2) and the connecting frame (1); at least two semi-cylinders (4) are movably connected between the rotating disks (2); a plurality of through holes (5) are provided on the surface of the semi-cylinders (4); a mounting mechanism (6) is provided between the two semi-cylinders (4) and the rotating disk (2); a discharge plate (7) is movably connected to the surface of the upper semi-cylinder (4); a fixing mechanism (8) is provided between the discharge plate (7) and the upper semi-cylinder (4); a fixing strip (13) is fixed to the inner side of the rotating disk (2); a groove (14) is provided on the outer side of the semi-cylinder (4); and the fixing strip (13) is movably connected to the groove (14).
2. The roller for electro-erosion processing according to claim 1, characterized in that: The driving mechanism (3) comprises a motor (31), the motor (31) being fixed to one side of the connecting frame (1), the output shaft of the motor (31) passing through the connecting frame (1) and being fixed with a driving gear (32), a transmission shaft (33) being rotatably connected between the connecting frames (1), transmission gears (34) being fixed on both sides of the surface of the transmission shaft (33), the driving gear (32) being meshingly connected with the transmission gear (34), and a plurality of driving teeth (35) being fixed on the surface of the rotating disk (2), the transmission gear (34) being meshingly connected with the driving teeth (35).
3. The roller for electro-erosion processing according to claim 1, characterized in that: The mounting mechanism (6) comprises at least four slide grooves (61), the four slide grooves (61) are symmetrically opened on the surfaces of the two rotating disks (2), a guide column (62) is fixed on the inner side of the slide groove (61), a moving block (63) is slidably connected to the surface of the guide column (62), a spring (64) is sleeved on the surface of the guide column (62), and the two ends of the spring (64) are respectively in contact with the moving block (63) and the slide groove (61), a fixed column (65) is fixed on the inner side of the moving block (63), and the fixed column (65) is movably connected to the semi-cylinder (4).
4. The roller for electro-erosion processing according to claim 3, characterized in that: A fitting ring (9) is fixed on the edge of the semi-cylinder (4), a clamping groove (10) is provided on the surface of the fitting ring (9), and the clamping groove (10) is movably connected to the fixing column (65).
5. The roller for electro-erosion processing according to claim 1, characterized in that: The fixing mechanism (8) comprises a mounting block (81) and a protrusion (82), wherein the mounting block (81) is fixed to two sides of the top of the discharge plate (7), and the protrusion (82) is fixed to two sides of the top of the semi-cylinder (4), and the mounting block (81) and the protrusion (82) are fixed by screws (83).
6. The roller for electro-erosion machining according to claim 1, characterized in that: A positioning strip (11) is fixed to the bottom of the semi-cylinder (4) at the top, and a positioning groove (12) is provided on the surface of the semi-cylinder (4) at the bottom. The positioning strip (11) is movably connected to the positioning groove (12).