Aluminum casting two-dimensional code repairing equipment

Abstract

The utility model discloses aluminum casting two-dimensional code repairing equipment, and belongs to the field of casting production equipment. The aluminum casting two-dimensional code repairing equipment is characterized in that a workbench is arranged on a rack; a station disc is rotationally arranged on the workbench through a rotating mechanism, and at least four stations are arranged on the station disc and sequentially include the first station, the second station, the third station and the fourth station. The first station is a feeding and discharging station; the second station is a reading station, and a reading mechanism is arranged above the second station; the third station is a cleaning and coding station, and a laser mechanism is arranged at the third station through a moving mechanism; and the fourth station is a verification station, and the fourth station is transferred to the first station after verification. By arranging the aluminum casting two-dimensional code repairing equipment, products with insufficient two-dimensional code grades or content dislocation are repaired, the related rejection rate of the two-dimensional codes is reduced, convenience is provided for large-scale production of the products, meanwhile, the production cost is reduced, and the yield is improved.

Description

Technical Field

[0001] The utility model relates to the field of casting production, in particular to a two-dimensional code repair device for cast aluminum parts. Background Art

[0002] Casting machine is a general metal casting equipment, which can be widely used in the production of aluminum alloy castings in automobile, motorcycle, instrument, textile machinery and aerospace industries.

[0003] Since cast products are mass-produced, QR codes are set on specific products for information identification or traceability. However, once there is a problem with these QR codes, such as grade error, position error, angle misalignment, content error, etc., it is impossible to directly discard the workpiece, which will result in waste and increased costs. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a two-dimensional code repair device for aluminum castings.

[0005] The technical solution of the utility model is: a two-dimensional code repair device for aluminum castings, comprising:

[0006] A rack, on which a workbench is arranged;

[0007] A work station disk is rotatably arranged on the workbench through a rotating mechanism, and at least four work stations are arranged on the work station disk, and are sequentially: a first work station, a second work station, a third work station and a fourth work station;

[0008] The first station is a loading and unloading station;

[0009] The second station is a reading station, and a reading mechanism is arranged above the second station;

[0010] The third station is a cleaning and coding station, and a laser mechanism is arranged at the third station through a moving mechanism;

[0011] The fourth station is a verification station, and after verification at the fourth station, the product is transferred to the first station.

[0012] Further, the rotating mechanism is any one of a rotating motor, a rotating cylinder, and a rotating electric cylinder. Generally speaking, a rotating motor is used to connect a station disk under the workbench, and the rotation angle is controlled by the number of stations.

[0013] Furthermore, when the number of workstations is 4, the rotation angle of the rotating mechanism is 90 degrees each time, thereby ensuring uniform distribution of the workstations and independent operation of each workstation.

[0014] Furthermore, the first station, the second station, the third station and the fourth station are arranged in a counterclockwise direction. Of course, they can also be arranged in a clockwise direction, as long as the third station is located behind the first station, which is convenient for the arrangement of other mechanisms of the third station.

[0015] Furthermore, positioning carriers are respectively arranged on the workstation trays, and the positioning carriers are arranged corresponding to the products. That is, the products are mounted on the positioning carriers, which ensures accurate positioning of the products and facilitates subsequent reading and coding.

[0016] Furthermore, the positioning carrier is a positioning ring, a positioning notch is arranged on the positioning ring, and the positioning notch is arranged radially outward along the work station disc, thereby ensuring accurate positioning.

[0017] Furthermore, a detection sensor is arranged on the workbench, the detection sensor faces the positioning carrier, and is arranged one-to-one with the positioning carrier. By identifying that there is a product on the positioning carrier, the corresponding workstation can perform corresponding operations.

[0018] Furthermore, a protective baffle is provided on the frame, and the protective baffle is located above the first station. There is a gap below the protective baffle, and the product can flow freely.

[0019] Furthermore, the protective baffle is a V-shaped baffle, which ensures space, facilitates workers to take and place workpieces, and ensures safety.

[0020] Furthermore, a safety grating is arranged on the frame, and the safety grating is located in front of the first workstation. When other workstations are still working, once a worker reaches into the area where the first workstation is located, the safety grating is triggered, and the entire equipment stops running, thereby ensuring the safety of the workers.

[0021] Furthermore, the reading mechanism is a CCD recognition camera, which is connected to corresponding software to recognize and process the signal and notify the next station.

[0022] Furthermore, the moving mechanism is a three-dimensional moving component that drives the laser mechanism to move. Of course, the three-dimensional moving component of the present application can use a common screw rod or linear module.

[0023] Furthermore, the laser mechanism includes a laser coder, which uses a 200W laser to perform cleaning, copying, marking or content modification.

[0024] Furthermore, the verification device at the fourth station is a barcode reader. Similarly, the barcode reader is connected to the software, and the read information is transmitted to the corresponding software, and the software determines whether the content is qualified. After the worker takes the material, it is classified according to qualified products or defective products.

[0025] The beneficial technical effect of the utility model is that by setting up this cast aluminum part QR code repair equipment, products with insufficient QR code grade or erroneous content can be repaired, reducing the QR code related scrap rate, providing convenience for large-scale production of products, while also reducing production costs and improving the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the QR code repair equipment for cast aluminum parts.

[0027] Figure 2 It is a structural schematic diagram corresponding to the work station disk.

[0028] Figure 3 This is a schematic diagram of the four workstations.

[0029] Figure 4 It is a schematic diagram of the positioning vehicle.

[0030] Figure 5 It is a schematic diagram of safety protection.

[0031] Figure 6 is a schematic diagram of the rotating mechanism.

[0032] In the figure:

[0033] 1. Rack,

[0034] 2. Workbench,

[0035] 3. Rotating mechanism,

[0036] 4. Workstation tray,

[0037] 5. The first station,

[0038] 6. Second station, 61. Reading mechanism,

[0039] 7. The third station, 71. Moving mechanism, 72. Laser mechanism,

[0040] 8. The fourth station,

[0041] 9. Positioning carrier, 91. Positioning ring, 92. Positioning notch,

[0042] 10. Detection sensor,

[0043] 11. Protective baffle,

[0044] 12. Safety grating. DETAILED DESCRIPTION

[0045] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0046] See attached Figure 1-6 In this embodiment, a two-dimensional code repair device for aluminum castings includes:

[0047] A frame 1, and a workbench 2 is arranged on the frame 1;

[0048] A work station disk 4 is rotatably arranged on the workbench 2 by a rotating mechanism 3, and at least four work stations are arranged on the work station disk 4, which are: a first work station 5, a second work station 6, a third work station 7 and a fourth work station 8 in sequence;

[0049] The first station 5 is a loading and unloading station;

[0050] The second station 6 is a reading station, and a reading mechanism 61 is disposed above the second station 6;

[0051] The third station 7 is a cleaning and coding station, and a laser mechanism 72 is arranged at the third station 7 through a moving mechanism 71;

[0052] The fourth station 8 is a verification station, and after verification at the fourth station 8, the product is transferred to the first station 5.

[0053] Further, the rotating mechanism 3 is any one of a rotating motor, a rotating cylinder, and a rotating electric cylinder. Generally speaking, a rotating motor is used to connect the station disk 4 below the workbench 2, and the rotation angle is controlled by the number of stations.

[0054] Furthermore, when the number of workstations is 4, the rotation angle of the rotating mechanism 3 is 90 degrees each time, thereby ensuring the uniform distribution of the workstations and the independent operation of each workstation.

[0055] Further, the first station 5, the second station 6, the third station 7, and the fourth station 8 are arranged in a counterclockwise direction. Of course, the clockwise direction is also possible, as long as the third station 7 is located behind the first station 5, which is convenient for the arrangement of other mechanisms of the third station 7.

[0056] Furthermore, positioning carriers 9 are respectively arranged on the workstation trays 4, and the positioning carriers 9 are arranged corresponding to the products. That is, the products are mounted on the positioning carriers 9, which ensures that the positioning of the products is accurate and facilitates subsequent reading and coding.

[0057] Furthermore, the positioning carrier 9 is a positioning ring 91, and a positioning notch 92 is provided on the positioning ring 91, and the positioning notch 92 is arranged radially outwardly along the station plate 4, thereby ensuring accurate positioning.

[0058] Furthermore, a detection sensor 10 is provided on the workbench 2, and the detection sensor 10 faces the positioning carrier 9 and is provided one-to-one with the positioning carrier 9. By identifying that there is a product on the positioning carrier 9, it is convenient for the corresponding workstation to perform corresponding operations.

[0059] Furthermore, a protective baffle 11 is provided on the frame 1, and the protective baffle 11 is located above the first station 5. There is a gap below the protective baffle 11, and the product can flow freely.

[0060] Furthermore, the protective baffle 11 is a V-shaped baffle, which ensures space, facilitates workers to take and place workpieces, and ensures safety.

[0061] Furthermore, a safety grating 12 is also provided on the frame 1, and the safety grating 12 is located in front of the first station 5. When other stations are still working, once a worker reaches into the area where the first station 5 is located, the safety grating 12 is triggered, and the entire equipment is stopped to ensure the safety of the workers.

[0062] Furthermore, the reading mechanism 61 is a CCD recognition camera, which is connected to corresponding software to recognize and process the signal and notify the next station.

[0063] Furthermore, the moving mechanism 71 is a three-dimensional moving component that drives the laser mechanism 72 to move. Of course, the three-dimensional moving component of the present application can use a common screw rod or linear module.

[0064] Furthermore, the laser mechanism 72 includes a laser coder, which can be used for cleaning, copying, marking or content modification by using a 200W laser.

[0065] Furthermore, the verification device of the fourth station 8 is a barcode reader. Similarly, the barcode reader is connected to the software, and the read information is transmitted to the corresponding software, and the software determines whether the content is qualified. After the worker takes the material, it is classified according to qualified products or defective products.

[0066] By setting up this type of aluminum casting QR code repair equipment, products with insufficient QR code grade or misplaced content can be repaired, reducing the QR code-related scrap rate, providing convenience for large-scale production of products, while also reducing production costs and improving yield rates.

[0067] Basic usage of this device:

[0068] The product placement position is the first station. After the safety grating is triggered, the start signal is triggered to enter the second station.

[0069] The second station reads the QR code information of the current product and then moves to the third station;

[0070] The third station first uses a 200W laser to clean the current QR code. After the current QR code is cleaned, it is copied, engraved or the content is modified according to the information read by the second station. After completion, it is transferred to the fourth station;

[0071] The fourth station verifies the QR code level or content; after verification, the first station is entered;

[0072] The worker triggers the safety light barrier again, and other equipment stops running, waiting for the worker to take the product away. Repeat the above workstations. The safety light barriers are triggered separately for placing and taking products at the first workstation.

[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A two-dimensional code repair device for aluminum castings, characterized in that: include: A frame (1), on which a workbench (2) is arranged; A work station disk (4) is rotatably arranged on the workbench (2) by means of a rotating mechanism (3), and at least four work stations are arranged on the work station disk (4), which are, in order: a first work station (5), a second work station (6), a third work station (7) and a fourth work station (8); The first workstation (5) is a loading and unloading workstation; The second station (6) is a reading station, and a reading mechanism (61) is arranged above the second station (6); The third workstation (7) is a cleaning and repairing workstation, and a laser mechanism (72) is arranged at the third workstation (7) via a moving mechanism (71); The fourth station (8) is a verification station, and after verification at the fourth station (8), the product is transferred to the first station (5).

2. The two-dimensional code repairing equipment for aluminum castings according to claim 1 is characterized in that: The rotating mechanism (3) is any one of a rotating motor, a rotating cylinder, and a rotating electric cylinder.

3. The two-dimensional code repairing equipment for aluminum castings according to claim 1 is characterized in that: When the number of workstations is 4, the rotation angle of the rotating mechanism (3) is 90 degrees each time.

4. The two-dimensional code repairing equipment for aluminum castings according to claim 1 is characterized in that: Positioning carriers (9) are respectively arranged on the work station disc (4), the positioning carriers (9) being arranged corresponding to the products, the positioning carriers (9) being positioning rings (91), positioning notches (92) being arranged on the positioning rings (91), and the positioning notches (92) being arranged radially outward along the work station disc (4).

5. The two-dimensional code repairing equipment for aluminum castings according to claim 4 is characterized in that: A detection sensor (10) is arranged on the workbench (2), the detection sensor (10) faces the positioning carrier (9), and is arranged in one-to-one correspondence with the positioning carrier (9).

6. The two-dimensional code repairing equipment for aluminum castings according to claim 1 is characterized in that: A protective baffle (11) is provided on the frame (1), and the protective baffle (11) is located above the first workstation (5).

7. The two-dimensional code repairing equipment for aluminum castings according to claim 1 is characterized in that: A safety grating (12) is also arranged on the frame (1), and the safety grating (12) is located in front of the first work station (5).

8. The two-dimensional code repairing equipment for aluminum castings according to claim 1 is characterized in that: The reading mechanism (61) is a CCD recognition camera.

9. The two-dimensional code repairing equipment for aluminum castings according to claim 1, characterized in that: The laser mechanism (72) comprises a laser coding machine.

10. The two-dimensional code repairing equipment for aluminum castings according to claim 1, characterized in that: The verification device of the fourth station (8) is a code reader.

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