Novel production tool
By designing a new production tool for badminton production, using the overall structural coordination and automated cutting components, the feather handle cutting efficiency and debris problems in the existing technology are solved, and efficient and accurate cutting and debris collection are achieved. , improve work efficiency and product quality.
Patent Information
- Application Number
- CN202420954873.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the feather shanks are cut inefficient and prone to debris, which leads to difficulty in cleaning and increases the workload of workers.
A new production tool was designed to combine the overall structure to design, first level the length of the feather handle and clamp it, then cut it using a cutting assembly, combine a hydraulic cylinder and an electric push rod to achieve automatic cutting, and collect residuals through the receiving box. Debris.
It effectively improves cutting efficiency and accuracy, while simplifying the debris cleaning process, improving work efficiency and product quality.
Smart Images
Figure CN222270539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feather handle cutting, in particular to a new type of production tool. Background Art
[0002] For example, a Chinese utility model patent (CN219132428U) discloses a high-efficiency feather cutting device for badminton production, which records: "including a cutting table, a fixing seat welded on the top of the cutting table; a cutting hydraulic cylinder and a pressing hydraulic cylinder installed on the top of the cutting table by a first screw; a cutting knife, the cutting knife is connected to the bottom of the cutting hydraulic cylinder by a first connecting sleeve and a first screw", and points out the technical deficiencies of "general cutting methods, mostly manual cutting, low work efficiency, and uneven quality, and a large amount of debris is generated during the cutting process. When cleaning the debris, manual cleaning is required, which is time-consuming and labor-intensive, and further increases the workload of workers".
[0003] Based on the above, it can be seen that the following technical problems exist in the prior art: feathers mainly include vanes and feather shanks. Before feathers are processed into qualified badminton shuttlecocks, they need to go through a cutting process first, and the primary task is to cut the feather shanks into the same length. Currently, the inefficient manual cutting method is mostly used, and debris is easily left during cutting. For this reason, the present application proposes a new production tool. Utility Model Content
[0004] Based on this, it is necessary to provide a new type of production tool to address the above-mentioned technical problems. Through the overall structural coordination design, it is convenient to abandon the manual cutting method. Before cutting the feather handle, the length of the feather handle is first uniformly flattened, and then clamped by a pressing component, which is convenient for cutting through a cutting component. While effectively improving the cutting efficiency, the cutting accuracy is improved, and the debris remaining during the cutting process can be conveniently collected through a receiving box.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A new type of production tool, which is used in badminton production;
[0007] It includes a production shearing table, with legs fixed on the outer side of the production shearing table, a control module is provided on one side of the production shearing table and on the inner side of the legs, one end of the production shearing table is rotatably connected to an external turntable, a plurality of placement slots are evenly arranged inside the external turntable, a mounting seat is provided at one end of the production shearing table and at the center of the upper end of the external turntable, a first flat gear is fixed to the outer side of the external turntable, a driving assembly is provided at one end of the inner side of the mounting seat and on the outer side of the first flat gear, a leveling assembly is provided at the other end of the inner side of the mounting seat and on the outer side of the placement slot, a pressing assembly is provided at one end of the production shearing table and at the center of the inner side of the external turntable, and a cutting assembly is also provided on the inner side of the production shearing table;
[0008] The cutting assembly includes a first pair of scissors, the first pair of scissors is fixed inside the production shear table, a hydraulic cylinder is fixed inside the production shear table and at the lower end of the first pair of scissors, a push plate is fixed at the telescopic end of the hydraulic cylinder, and a second pair of scissors is fixed at the upper end of the push plate.
[0009] As a preferred embodiment of the novel production tool provided by the utility model, bearing seats are fixed on both sides of the carrying seat, and one end of the bearing seat away from the carrying seat is fixed to the support leg.
[0010] As a preferred embodiment of the new production tool provided by the utility model, the pressing assembly includes a support block, a support block is fixed at one end of the production shear table and at the center of the inner side of the external turntable, an electric push rod 2 is fixed inside the support block, an elastic ball is fixed at the telescopic end of the electric push rod 2, and the telescopic end of the electric push rod 2 is respectively slidably connected to the external turntable and the placement groove.
[0011] As a preferred embodiment of the new production tool provided by the utility model, the driving assembly includes a reduction motor 1, a reduction motor 1 is fixed to one end of the inner side of the mounting seat, a second spur gear is fixed to the output end of the reduction motor 1, and the second spur gear is meshingly connected with the first spur gear.
[0012] As a preferred embodiment of the new production tool provided by the utility model, the leveling assembly includes a reduction motor 2, a reduction motor 2 is fixed to the other end of the inner side of the carrying seat, a carrying frame is fixed to the output end of the reduction motor 2, an electric push rod 1 is fixed to the lower end of the carrying frame and at a position corresponding to the placement slot, a pressure block is fixed to the output end of the electric push rod 1, the pressure block is slidably connected to the placement slot, and a through groove is opened inside the production shear table and at a position corresponding to the pressure block.
[0013] As a preferred embodiment of the new production tool provided by the utility model, the first scissors are located at the upper end of the through slot, the hydraulic cylinder is located at the lower end of the through slot, the second scissors are located at the lower end of the through slot, a guide upright is fixed to the inner side of the production shearing table and at the end of the push plate away from the second scissors, the push plate is slidably connected to the guide upright, and a chip box is fixed to the upper end of the push plate and between the second scissors and the guide upright.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The new production tool provided by the utility model is convenient for abandoning the manual cutting method through the overall structural coordination design. Before cutting the feather handle, the length of the feather handle is first uniformly leveled, and then clamped by a pressing component, which is convenient for cutting through a cutting component, thereby effectively improving the cutting efficiency and the cutting accuracy. The debris remaining during the cutting process can be conveniently collected through a receiving box. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the scheme in the utility model, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of the new production tool provided by the utility model.
[0018] The markings in the figure are as follows:
[0019] 1. Production shearing table; 2. Outriggers; 3. Control module; 4. External turntable; 5. Placement slot; 6. Carrying seat; 7. Bearing seat; 8. First flat gear; 9. Reducer motor one; 10. Second flat gear; 11. Reducer motor two; 12. Carrying frame; 13. Electric push rod one; 14. Pressure block; 15. Support block; 16. Electric push rod two; 17. Elastic ball; 18. First scissors; 19. Hydraulic cylinder; 20. Push guide plate; 21. Second scissors; 22. Guide pole; 23. Chip box. DETAILED DESCRIPTION
[0020] As described in the background technology, feathers mainly include vanes and feather shanks. Before feathers are processed into qualified badminton shuttlecocks, they need to go through a cutting process. The primary task is to cut the feather shanks into the same length. Currently, the manual cutting method with low efficiency is mostly used, and debris is easily left during cutting.
[0021] In order to solve this technical problem, the utility model provides a new production tool, which is applied to badminton production;
[0022] It includes a production shearing platform 1, with a support leg 2 fixed on the outer side of the production shearing platform 1, a control module 3 is arranged on one side of the production shearing platform 1 and on the inner side of the support leg 2, one end of the production shearing platform 1 is rotatably connected to an external turntable 4, a plurality of placement slots 5 are evenly arranged inside the external turntable 4, a carrying seat 6 is arranged at one end of the production shearing platform 1 and at the center of the upper end of the external turntable 4, a first flat gear 8 is fixed to the outer side of the external turntable 4, a driving assembly is arranged at one end of the inner side of the carrying seat 6 and on the outer side of the first flat gear 8, a leveling assembly is arranged at the other end of the inner side of the carrying seat 6 and on the outer side of the placement slot 5, a pressing assembly is arranged at one end of the production shearing platform 1 and at the center of the inner side of the external turntable 4, and a cutting assembly is also arranged on the inner side of the production shearing platform 1;
[0023] The cutting assembly includes a first pair of scissors 18, which is fixed inside the production shearing table 1. A hydraulic cylinder 19 is fixed inside the production shearing table 1 and at the lower end of the first pair of scissors 18. A push plate 20 is fixed to the telescopic end of the hydraulic cylinder 19, and a second pair of scissors 21 is fixed to the upper end of the push plate 20.
[0024] The new production tool provided by the utility model is convenient for abandoning the manual cutting method through the overall structural coordination design. Before cutting the feather handle, the length of the feather handle is first uniformly leveled, and then clamped by a pressing component, which is convenient for cutting through a cutting component, thereby effectively improving the cutting efficiency and the cutting accuracy. The debris remaining during the cutting process can be conveniently collected through a receiving box.
[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] Embodiment 1:
[0028] Please refer to Figure 1A new type of production tool includes a production shearing platform 1, a support leg 2 is fixed on the outside of the production shearing platform 1, a control module 3 is also arranged on one side of the production shearing platform 1 and on the inner side of the support leg 2, one end of the production shearing platform 1 is rotatably connected to an external turntable 4, a plurality of placement slots 5 are evenly arranged inside the external turntable 4, a carrying seat 6 is arranged at one end of the production shearing platform 1 and at the center of the upper end of the external turntable 4, a conveying device is arranged at one end of the production shearing platform 1 and at the center of the lower end of the external turntable 4, the conveying device is aligned with the placement slot 5, so as to facilitate the conveying of feathers to the inner side of the placement slot 5, and the feather handle part at one end of the feather is close to the production shearing platform 1;
[0029] In order to conveniently drive the external turntable 4 to rotate, so as to facilitate the transfer of feathers in the placement slot 5 at the lower end of the external turntable 4 to the upper end of the external turntable 4, a first flat gear 8 is fixed to the outer side of the external turntable 4, and a driving component is arranged at one end of the inner side of the mounting seat 6 and located on the outer side of the first flat gear 8;
[0030] Specifically, the driving assembly includes a reduction motor 9, a reduction motor 9 is fixed to one end of the inner side of the mounting seat 6, a second flat gear 10 is fixed to the output end of the reduction motor 9, and the second flat gear 10 is meshed and connected with the first flat gear 8;
[0031] When the feathers are transported to the upper end of the external turntable 4, in order to facilitate the uniformity of the length of the feathers, a leveling component is provided at the other end of the inner side of the mounting seat 6 and at the outer side of the placement slot 5;
[0032] Specifically, the leveling component includes a reduction motor 11, a reduction motor 11 is fixed to the other end of the inner side of the carrying seat 6, a carrying frame 12 is fixed to the output end of the reduction motor 11, an electric push rod 13 is fixed to the lower end of the carrying frame 12 and at a position corresponding to the placement slot 5, and the reduction motor 11 and the carrying frame 12 make it convenient to flip the electric push rod 13 for storage when the electric push rod 13 is not in use, a pressure block 14 is fixed to the output end of the electric push rod 13, and the pressure block 14 is slidably connected to the placement slot 5, and a through groove is opened inside the production shear table 1 and at a position corresponding to the pressure block 14;
[0033] The feather handle of the feather is conveniently pushed into the inner side of the production shearing table 1 through the flattening component, and after the length is unified, in order to facilitate the clamping and fixing of the feather, so as to facilitate cutting, a pressing component is provided at one end of the production shearing table 1 and at the center of the inner side of the external turntable 4;
[0034] Specifically, the pressing and consolidation assembly includes a support block 15, one end of the production shear table 1 and the support block 15 is fixed at the center of the inner side of the external turntable 4, an electric push rod 16 is fixed inside the support block 15, an elastic ball 17 is fixed to the telescopic end of the electric push rod 16, and the electric push rod 16 is slidably connected to the external turntable 4 and the placement slot 5 respectively;
[0035] In order to facilitate the cutting of the feather handle part extending into the inner side of the production shearing table 1, a cutting assembly is also provided on the inner side of the production shearing table 1, so that the end of the feather away from the production shearing table 1 is fitted with the pressing block 14, and the feather handle part of the feather close to the end of the production shearing table 1 is cut to achieve a uniform overall length;
[0036] Specifically, the cutting assembly includes a first pair of scissors 18, the first pair of scissors 18 is fixed on the inner side of the production shearing platform 1 and at the upper end of the through slot, a hydraulic cylinder 19 is fixed on the inner side of the production shearing platform 1 and at the lower end of the through slot, a push plate 20 is fixed to the telescopic end of the hydraulic cylinder 19, a second pair of scissors 21 is fixed on the upper end of the push plate 20 and at the lower end of the through slot, a guide upright rod 22 is also fixed on the inner side of the production shearing platform 1 and at the end of the push plate 20 away from the second pair of scissors 21, and the push plate 20 is slidably connected to the guide upright rod 22;
[0037] Embodiment 2:
[0038] The new production tool provided in Example 1 is further optimized, specifically, as follows: Figure 1 As shown, in order to facilitate the support and fixation of the carrying seat 6, a bearing seat 7 is fixed on both sides of the carrying seat 6, and one end of the bearing seat 7 away from the carrying seat 6 is fixed to the support leg 2. In order to facilitate the collection of debris dropped after cutting, so as to facilitate subsequent unified cleaning, a chip collection box 23 is also fixed on the upper end of the guide plate 20 and located between the second scissors 21 and the guide upright 22, wherein the reduction motor 1 9, the reduction motor 2 11, the electric push rod 1 13, the electric push rod 2 16, and the hydraulic cylinder 19 are all electrically connected to the control module 3, so as to facilitate control by the control module 3;
[0039] The use process of the new production tool provided by the utility model is as follows: after the feather is input into the inner side of the placement slot 5 at the center of the lower end of the external turntable 4 through the conveying equipment, the reduction motor 9 is started to drive the second flat gear 10 to rotate, and the meshing of the second flat gear 10 and the first flat gear 8 facilitates the external turntable 4 to rotate, so that the placement slot 5 gradually moves up to the center of the upper end of the external turntable 4, at this time, the rotation of the external turntable 4 is stopped and the reduction motor 11 is started to drive the carrying frame 12 to flip, so that the electric push rod 13 is aligned with the placement slot 5, and then the electric push rod 13 is started to extend the pressure block 14 to push the feather in the placement slot 5 toward the direction of the production shearing table 1, and the extended length of the electric push rod 13 is conveniently and accurately controlled by the control module 3 to achieve the effect of uniform feather length, so that the excess feather handle of the feather enters the inner side of the production shearing table 1 through the through slot;
[0040] At this time, the end of the feather away from the feather handle is in contact with the pressing block 14, and the feather handle with excess length is located on the inner side of the production shearing table 1 waiting for cutting. The electric push rod 16 is started to extend the elastic ball 17 to clamp and fix the feather, and then the hydraulic cylinder 19 is started to drive the guide plate 20 and the second scissors 21 to move upward to cut the excess feather handle of the feather, so that the length of the feather is the same as the length of other feathers after cutting, achieving overall uniformity. When the guide plate 20 moves upward, it is guided by the guide rod 22, and the debris dropped after cutting is collected by the chip collection box 23, which is convenient for subsequent unified cleaning.
Claims
1. A new type of production tool, characterized in that: It comprises a production shearing platform (1), a support leg (2) is fixed on the outer side of the production shearing platform (1), a control module (3) is arranged on one side of the production shearing platform (1) and located on the inner side of the support leg (2), one end of the production shearing platform (1) is rotatably connected to an external turntable (4), a plurality of placement slots (5) are evenly arranged inside the external turntable (4), a mounting seat (6) is arranged at one end of the production shearing platform (1) and located at the center of the upper end of the external turntable (4), a first flat gear (8) is fixed on the outer side of the external turntable (4), a driving assembly is arranged at one end of the inner side of the mounting seat (6) and located on the outer side of the first flat gear (8), a leveling assembly is arranged at the other end of the inner side of the mounting seat (6) and located on the outer side of the placement slot (5), a pressing assembly is arranged at one end of the production shearing platform (1) and located at the center of the inner side of the external turntable (4), and a cutting assembly is also arranged on the inner side of the production shearing platform (1); The cutting assembly comprises a first pair of scissors (18), the first pair of scissors (18) being fixed on the inner side of the production shearing platform (1), a hydraulic cylinder (19) being fixed on the inner side of the production shearing platform (1) and at the lower end of the first pair of scissors (18), a push plate (20) being fixed on the telescopic end of the hydraulic cylinder (19), and a second pair of scissors (21) being fixed on the upper end of the push plate (20).
2. The new production tool according to claim 1 is characterized in that: A bearing seat (7) is fixed on both sides of the carrying seat (6), and one end of the bearing seat (7) away from the carrying seat (6) is fixed to the supporting leg (2).
3. The new production tool according to claim 1 is characterized in that: The pressing assembly includes a support block (15), and the support block (15) is fixed at one end of the production shear table (1) and at the center of the inner side of the external turntable (4). An electric push rod 2 (16) is fixed inside the support block (15), and an elastic ball (17) is fixed at the telescopic end of the electric push rod 2 (16). The telescopic ends of the electric push rod 2 (16) are respectively slidably connected to the external turntable (4) and the placement groove (5).
4. The new production tool according to claim 1 is characterized in that: The driving assembly comprises a reduction motor (9), one end of the inner side of the mounting seat (6) is fixed with a reduction motor (9), the output end of the reduction motor (9) is fixed with a second spur gear (10), and the second spur gear (10) is meshingly connected with the first spur gear (8).
5. The new production tool according to claim 4 is characterized in that: The leveling assembly comprises a second reduction motor (11), the other end of the inner side of the mounting seat (6) is fixed with the second reduction motor (11), the output end of the second reduction motor (11) is fixed with a mounting frame (12), the lower end of the mounting frame (12) and a position corresponding to the placement slot (5) is fixed with an electric push rod (13), the output end of the electric push rod (13) is fixed with a pressure block (14), the pressure block (14) is slidably connected to the placement slot (5), and a through groove is provided inside the production shear table (1) and at a position corresponding to the pressure block (14).
6. The new production tool according to claim 5 is characterized in that: The first scissors (18) are located at the upper end of the through slot, the hydraulic cylinder (19) is located at the lower end of the through slot, the second scissors (21) are located at the lower end of the through slot, a guide upright (22) is fixed to the inner side of the production shearing table (1) and located at the end of the push plate (20) away from the second scissors (21), the push plate (20) is slidably connected to the guide upright (22), and a chip collection box (23) is fixed to the upper end of the push plate (20) and located between the second scissors (21) and the guide upright (22).