Rubber plug punching and trimming device
By introducing automated punching and rubber edge cleaning mechanisms into the medical rubber plug punching device, the automatic segmentation cutting and collection of rubber edges is achieved using air nozzle blowing and collection tanks, the rubber edge cleaning requires manual labor in the prior art The problem of intervention improves productivity and work safety.
Patent Information
- Application Number
- CN202421029656.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
After the existing medical rubber plug punching edge removal device is cut, the rubber edge is easily inserted outside the rubber plug, and it needs to be manually separated and cleaned, resulting in a large manual work burden and a lack of automated cleaning solutions.
A device including a punching mechanism, a rotating mechanism and a rubber edge cleaning mechanism is designed. The punching mechanism consists of a telescopic member, an circumcision blade and a slitting blade. The rubber edge is automatically cleaned by blowing air through the air nozzle, and a replacement plate is used to The collection tank realizes centralized collection of glue edges.
Automatic glue edge cleaning and segmented cutting are realized, reducing manual work burden, improving production efficiency and rubber edge removal efficiency.
Smart Images

Figure CN222270601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical rubber plug production, in particular to a rubber plug punching and cutting edge device. Background Art
[0002] Medical rubber stoppers include rubber stoppers for various dosage forms such as infusion and oral liquid. They are rubber products used to seal the bottle mouth. During production, a punching and cutting edge device is required to remove excess rubber edges. For example, Patent 202120406531.6 discloses a medical rubber stopper punching and cutting edge device, comprising a workbench, a punching and cutting edge structure and an intermittent rotation mechanism; the punching and cutting edge structure is arranged on the transverse plate body of the fixed plate, and the punching and cutting edge structure is fixedly connected to the front end of the output shaft of motor one; the intermittent rotation mechanism is arranged on the upper surface of the workbench, and the intermittent rotation mechanism is fixedly connected to the upper end of the output shaft of motor two.
[0003] In the above prior art, when a punching knife is used to punch and cut the edge of a medical rubber plug, the rubber edge cut out of the medical rubber plug is easily wrapped around the medical rubber plug, and needs to be manually separated from the medical rubber plug and cleaned away. Therefore, in order to reduce the workload of manual labor, how to automatically clean the rubber edge cut out of the punching knife is a technical problem that needs to be solved. Utility Model Content
[0004] In view of this, it is necessary to provide a rubber plug punching and cutting edge device to solve the technical problem of how to automatically and centrally clean the rubber edges cut by punching in the prior art.
[0005] In order to achieve the above technical purpose, the technical solution of the utility model provides a rubber plug punching and cutting edge device, comprising:
[0006] The punching mechanism comprises a telescopic member, a circular cutting blade and a dividing cutting blade, wherein the circular cutting blade and the dividing cutting blade are arranged at the telescopic end of the telescopic member, a plurality of the circular cutting blades are arranged linearly, and the dividing cutting blade is arranged between two adjacent circular cutting blades and outside the circular cutting blades at both ends, for dividing the rubber edge;
[0007] A rotary mechanism, a rotating end of which is detachably provided with a replacement plate, which is used to rotate and drive the replacement plate to move below the punching mechanism, wherein the replacement plate is provided with a plurality of linearly arranged insertion slots for inserting rubber plugs; and
[0008] The rubber edge cleaning mechanism comprises air nozzles, and a plurality of the air nozzles are arranged on both sides of a plurality of the annular cutting blades for blowing air downwards.
[0009] Furthermore, the rubber edge cleaning mechanism also includes a collecting trough, which is arranged directly below the punching mechanism and below the replacement plate, and is used to collect the blown-off rubber strips.
[0010] Furthermore, a guide hopper is provided on one side of the collecting tank, and the guide hopper is communicated with the interior of the collecting tank and is inclined downward.
[0011] Furthermore, the rotating mechanism includes a stepper motor and a rotating disk, the rotating disk is arranged on the output shaft of the stepper motor, the rotating disk has a support plate extending outward, the support plate is provided with a plug-in column, the replacement plate is provided with a plug-in hole, and the plug-in column is plugged into the plug-in hole.
[0012] Furthermore, the number of the replacement plates is at least two, and a plurality of the replacement plates are distributed in a circular pattern on the rotating disk.
[0013] Furthermore, the replacement plate includes a bottom plate and a flip plate, and the flip plate is hinged on the top of the bottom plate and is used for flipping by rotating to one side.
[0014] Furthermore, a base is provided at the bottom of the stepper motor, and an anti-slip pad is provided at the bottom of the base.
[0015] Furthermore, a collection box is detachably provided on the base, and the collection box is used to collect the removed rubber plugs.
[0016] Furthermore, an iron sheet is provided on one side of the collection box, and a magnetic sheet is provided on the side of the base corresponding to the iron sheet.
[0017] Furthermore, a plurality of universal wheels are provided at the bottom of the collection box, and a handle is provided at the outer side of the collection box.
[0018] Compared with the prior art, the utility model has the following beneficial effects: by replacing the insertion slot on the plate and cooperating with the punching mechanism, multiple rubber plugs can be punched and cut at a time, and the rubber edges can be cut and segmented at the same time by the circular cutting blade and the dividing cutting blade, and then the cut rubber edges can be automatically cleaned and separated from the rubber plugs by blowing with an air nozzle, thereby reducing the manual workload. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a rubber plug punching and trimming device according to an embodiment of the utility model;
[0020] Figure 2 It is a three-dimensional exploded view of the rotary mechanism and the replacement plate according to the embodiment of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the structure of the punching mechanism according to the embodiment of the utility model;
[0022] In the figure: 1, punching mechanism; 11, telescopic member; 12, annular cutting blade; 13, dividing cutting blade;
[0023] 2. Rotary mechanism; 21. Stepper motor; 22. Rotating disk; 23. Support plate; 24. Base; 25. Collection box; 201. Insertion column;
[0024] 3. Replacement plate; 31. Bottom plate; 32. Turning plate; 301. Insertion slot; 302. Insertion hole; 4. Rubber edge cleaning mechanism; 41. Air nozzle; 42. Collection tank; 43. Guide hopper; DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.
[0026] like Figure 1-3 As shown, the utility model provides a device for punching and cutting edges of rubber plugs, including a punching mechanism 1, a rotating mechanism 2 and a rubber edge cleaning mechanism 4. The punching mechanism 1 includes a telescopic member 11, a circular cutting blade 12 and a dividing cutting blade 13. The circular cutting blade 12 and the dividing cutting blade 13 are arranged at the telescopic end of the telescopic member 11. The circular cutting blade 12 is annular in shape, and the dividing cutting blade 13 is sheet-shaped. Several of the circular cutting blades 12 are arranged linearly, and their number corresponds to the number of medical rubber plugs that need to be punched and cut edges. The dividing cutting blade 13 is arranged between two adjacent circular cutting blades 12 and outside the circular cutting blades 12 at both ends, and is used to cut the rubber edge. The annular rubber edge can be cut from the middle and divided into two sections, which is convenient for cleaning from both sides; the rotating end of the rotating mechanism 2 is detachably provided with a replacement plate 3, which is used to rotate and drive the replacement plate 3 to move to the bottom of the punching mechanism 1, and the rubber plug is moved by the rotating mechanism 2 to move the upper and lower parts. The replacement plate 3 of the rubber plug is moved to the bottom of the punching mechanism 1, and then the telescopic member 11 pushes the annular cutting blade 12 and the dividing cutting blade 13 upward to punch and cut the edges of the medical rubber plug. The replacement plate 3 is provided with a plurality of linearly arranged insertion slots 301 for inserting the rubber plug. The medical rubber plugs are first inserted into the insertion slots 301 one by one to locate the positions, and then the replacement plate 3 is rotated and replaced by the rotating mechanism 2, so that a plurality of medical rubber plugs can be moved to the punching mechanism 1 at one time to punch and cut the edges, thereby improving the efficiency of removing the rubber edges. The rubber edge cleaning mechanism 4 includes an air nozzle 41, and a plurality of the air nozzles 41 are arranged on both sides of the plurality of the annular cutting blades 12 for blowing downward. After the rubber edges are cut by the annular cutting blade 12 and the dividing cutting blade 13, segmented rubber edges are obtained. Then, the air nozzle 41 is used to blow downward to blow the cut segmented rubber edges off from both sides of the replacement plate 3, thereby achieving the purpose of automatic cleaning.
[0027] It can be understood that the size of the cutting blade 12 matches the outer diameter of the medical plug. When cutting, the excess rubber edge can be cut off, and the dividing blades 13 on both sides can be used to divide the annular rubber edge into two sections, the front side and the rear side, and then blown off the replacement plate 3 by the air nozzle 41 for cleaning; if it is necessary to increase the number of medical plugs punched at one time, the number of insertion slots 301 of the array can be increased along the array direction, and the number of dividing blades 13 and the cutting blades 12 can be increased synchronously; the air nozzle 41 can be connected to the compressed air cylinder through an air pipe, and the compressed air is provided by the compressed air cylinder. When the electric control valve is opened, the air in the compressed air cylinder is released and sprayed out from the air nozzle 41, or the air nozzle 41 can also be connected to the air pump through a pipeline, and the air pump supplies air to provide the gas sprayed by the air nozzle 41 to blow and clean the cut rubber edge; the telescopic member 11 can adopt a hydraulic cylinder push rod, a cylinder push rod and other structural members with reciprocating telescopic function.
[0028] Furthermore, in order to collect the blown-off rubber edges in a centralized manner, the rubber edge cleaning mechanism 4 also includes a collecting groove 42, which is arranged directly below the punching mechanism 1 and below the replacement plate 3. The collecting groove 42 is used to collect the blown-off rubber strips. The length and width of the collecting groove 42 are respectively greater than the length and width of the replacement plate 3, so that it can cover both sides of the replacement plate 3 to prevent the blown-off rubber strips from falling outside the range of the collecting groove 42, thereby improving the centralized collection rate of the rubber strips.
[0029] It can be understood that the collecting groove 42 extends from directly below the replacement plate 3 to both sides and is outwardly expanded to ensure that there is a sufficient material receiving area.
[0030] Furthermore, in order to facilitate the removal of the rubber strips collected in the collecting groove 42, a guide hopper 43 is provided on one side of the collecting groove 42, and the guide hopper 43 is connected to the interior of the collecting groove 42 and is inclined downward. By cleaning the interior of the collecting groove 42, the rubber strips collected therein are cleaned to the open opening connected to the guide hopper 43, and then slide down from the open opening along the guide hopper 43 and are caught by a trash can at the bottom of the guide hopper 43, which is easy to operate.
[0031] In this embodiment, in order to control the rotational displacement angle of the replacement plate 3, the rotating mechanism 2 includes a stepper motor 21 and a rotating disk 22, wherein the rotating disk 22 is arranged on the output shaft of the stepper motor 21, and the rotation angle of the rotating disk 22 is controlled by the stepper motor 21. The rotating disk 22 has a support plate 23 extending outward, and the support plate 23 is used to support the replacement plate 3. The support plate 23 is provided with an insertion column 201, and the number of the insertion columns 201 is two, or the shape is a bar. The replacement plate 3 is provided with an insertion hole 302, and the insertion column 201 is plugged into the insertion hole 302. The installation position of the replacement plate 3 is located by plugging the insertion column 201 into the insertion hole 302.
[0032] It can be understood that after the rubber plugs are fully inserted into all the insertion slots 301 on the replacement plate 3, the replacement plate 3 can be directly installed on the support plate 23. After the edges are punched out, the replacement plate 3 can be directly removed and the rubber plugs thereon can be quickly removed.
[0033] Furthermore, the number of the replacement plates 3 is at least two, and several of the replacement plates 3 are distributed in a circle on the rotating disk 22. There are two replacement plates 3, one of which corresponds to punching and cutting edges under the punching mechanism 1, and the other corresponds to the far end for inserting the rubber plug and unloading the rubber plug that has been punched and cut and returned to the position. One side is the punching position, and the other side is the loading and unloading position.
[0034] It can be understood that when there are three replacement plates 3, the punching position is directly below the punching mechanism 1, and the other two replacement plate 3 positions are one loading position and the other unloading position, which are used for inserting the rubber plug, punching and cutting edges, and removing the rubber plug, respectively. Under the rotation drive of the stepper motor 21, the replacement plate 3 is rotated at the work station.
[0035] Furthermore, in order to facilitate unloading, the replacement plate 3 includes a bottom plate 31 and a flip plate 32. The flip plate 32 is hinged at the top of the bottom plate 31 and is used to flip to one side. When the replacement plate 3 is rotated to the unloading position, the flip plate 32 is directly flipped, and the medical plug inserted in the insertion slot 301 is facing downward. The medical plug can be simply pushed and pulled to fall off from the insertion slot 301 downward, which is convenient for unloading.
[0036] The insertion hole 302 is provided on the bottom plate 31 , and the insertion slot 301 is provided on the flip plate 32 .
[0037] In this embodiment, in order to stabilize the bottom structure, a base 24 is further provided at the bottom of the stepper motor 21 , and an anti-slip pad is provided at the bottom of the base 24 , wherein the collecting tank 42 is fixedly mounted on the base 24 via a bracket.
[0038] It can be understood that the maximum outer diameter of the base 24 is greater than the outer diameter of the stepper motor 21 .
[0039] Furthermore, a collecting box 25 is detachably provided on the base 24, and the collecting box 25 is used to collect the removed rubber plugs.
[0040] It can be understood that the collection box 25 can also be used as a raw material box for accommodating rubber plugs that have not been trimmed.
[0041] Furthermore, an iron sheet is provided on one side of the collection box 25, and a magnetic sheet is provided on the side of the base 24 corresponding to the iron sheet, so that the collection box 25 can be quickly positioned through the rapid magnetic attraction between the iron sheet and the magnetic selection sheet.
[0042] Furthermore, a plurality of universal wheels are provided at the bottom of the collection box 25 , and a handle is provided on the outer side of the collection box 25 , so as to facilitate the transfer and transportation of the collection box 25 .
[0043] The specific working process of the utility model is as follows: the number of replacement plates 3 and support plates 23 are both three, and the rotating area of the rotating disk 22 is divided into three stations, namely, a loading station, a punching station and a unloading station. At the loading station, the medical plugs are sequentially filled into the corresponding insertion slots 301; the rotating disk 22 is driven by the stepping motor 21 to rotate 120°, the stations are rotated, the replacement plate 3 is moved to the punching station, the annular cutting blade 12 and the dividing cutting blade 13 are pushed downward by the telescopic member 11 to move, the rubber edge is cut off, and synchronously, air is blown through the air nozzle 41 to cut the cut segments. The rubber edge is blown into the collecting tank 42 for collection; the rotating disk 22 is then driven by the stepping motor 21 to rotate 120°, the workstations are rotated, the replacement plate 3 is moved to the unloading station, the flip plate 32 is flipped, the medical rubber plug with the cut rubber edge is facing in the opposite direction, and the medical rubber plug can be pushed and swept by hand to fall downward into the collection box 25. According to the above principle, the other two replacement plates 3 are also loaded, punched and unloaded in turn, and multiple medical rubber plugs can be punched at a time, which not only maintains the efficiency of punching and cutting the rubber edges, but also automatically collects the cut rubber edges, reducing the manual workload.
[0044] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A rubber plug punching and trimming device, characterized in that: include: The punching mechanism comprises a telescopic member, a circular cutting blade and a dividing cutting blade, wherein the circular cutting blade and the dividing cutting blade are arranged at the telescopic end of the telescopic member, a plurality of the circular cutting blades are arranged linearly, and the dividing cutting blade is arranged between two adjacent circular cutting blades and outside the circular cutting blades at both ends, for dividing the rubber edge; A rotary mechanism, a rotating end of which is detachably provided with a replacement plate, which is used to rotate and drive the replacement plate to move below the punching mechanism, wherein the replacement plate is provided with a plurality of linearly arranged insertion slots for inserting rubber plugs; and The rubber edge cleaning mechanism comprises air nozzles, and a plurality of the air nozzles are arranged on both sides of a plurality of the annular cutting blades for blowing air downwards.
2. The rubber plug punching and trimming device according to claim 1, characterized in that: The rubber edge cleaning mechanism further comprises a collecting trough, which is arranged directly below the punching mechanism and below the replacement plate, and is used to collect the blown-off rubber strips.
3. The rubber plug punching and trimming device according to claim 2, characterized in that: A material guide hopper is arranged on one side of the collecting tank, and the material guide hopper is communicated with the interior of the collecting tank and is inclined downward.
4. The rubber plug punching and trimming device according to claim 3, characterized in that: The rotary mechanism includes a stepper motor and a rotating disk, wherein the rotating disk is arranged on the output shaft of the stepper motor, a support plate is extended outward from the rotating disk, a plug-in column is arranged on the support plate, a plug-in hole is opened on the replacement plate, and the plug-in column is plugged into the plug-in hole.
5. The rubber plug punching and trimming device according to claim 4, characterized in that: The number of the replacement plates is at least two, and a plurality of the replacement plates are distributed in a circumference on the rotating disk.
6. The rubber plug punching and trimming device according to claim 5, characterized in that: The replacement plate includes a bottom plate and a flip plate, wherein the flip plate is hinged on the top of the bottom plate and is used for rotating to one side for flipping.
7. The rubber plug punching and trimming device according to claim 6, characterized in that: The bottom of the stepper motor is also provided with a base, and the bottom of the base is provided with an anti-skid pad.
8. The rubber plug punching and trimming device according to claim 7, characterized in that: A collecting box is detachably provided on the base, and the collecting box is used to collect the removed rubber plugs.
9. The rubber plug punching and trimming device according to claim 8, characterized in that: An iron sheet is arranged on one side of the collection box, and a magnetic sheet is arranged on a side of the base corresponding to the iron sheet.
10. The rubber plug punching and trimming device according to claim 9, characterized in that: The bottom of the collection box is provided with a plurality of universal wheels, and the outer side of the collection box is provided with a handle.