Composite insulation board processing die

Abstract

The utility model discloses a composite insulation board processing mould which comprises a mould frame and a support frame, the middle of the mould frame is used for containing an insulation layer of an insulation board, the upper side face and the lower side face of the insulation layer are respectively provided with gridding cloth and a mortar layer, the two layers of gridding cloth are arranged on the upper surface and the lower surface of the mould frame in a tensioning mode, and one end of the mould frame is provided with a fixing assembly. One ends of the two layers of gridding cloth are fixedly connected to the fixing assembly, and the supporting frame is detachably fixed to the end, away from the fixing assembly, of the mold frame. The gridding cloth is movably arranged at the other end of the middle of the supporting frame, a corresponding clamping assembly is fixedly arranged at the other end of the gridding cloth, the supporting frame is provided with a tensioning assembly used for conducting prestress tensioning on the gridding cloth, and the tensioning assembly is detachably connected with the clamping assembly. The clamping assembly is provided with an abutting piece for fixing the tensioned gridding cloth. The die is easy and convenient to use, the machining efficiency and quality of the composite insulation board can be remarkably improved, prestress tensioning operation can be conducted on the grids, and then the overall strength and toughness of the composite insulation board are remarkably improved.

Description

Technical Field

[0001] The utility model belongs to the field of production and processing of thermal insulation boards, and in particular relates to a composite thermal insulation board processing mould. Background Art

[0002] Composite insulation boards are generally composed of insulation layers, mortar layers, mesh cloths, etc. Existing insulation board processing molds cannot prestress the mesh cloths. The insulation boards have low structural strength and poor toughness, which causes the insulation boards to bend and deform easily when laid flat, or even bend and break, which seriously affects the quality of the composite insulation boards. Utility Model Content

[0003] In order to address the deficiencies of the prior art, the utility model aims to provide a composite insulation board processing mold, which is simple and convenient to use, can significantly improve the processing efficiency and quality of the composite insulation board, and can perform prestressed tensioning operations on the grid, thereby significantly improving the overall strength and toughness of the composite insulation board.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A composite insulation board processing mold comprises a mold frame and a support frame, wherein the middle of the mold frame is used to accommodate an insulation layer of an insulation board, and mesh cloth and mortar layers are provided on the upper and lower sides of the insulation layer, and the upper and lower layers of mesh cloth are tensioned on the upper and lower surfaces of the mold frame, and a fixing component is provided at one end of the mold frame, and one end of the two layers of mesh cloth are fixedly connected to the fixing component, and the support frame is detachably fixed to an end of the mold frame away from the fixing component; the other end of the mesh cloth movably arranged in the middle of the support frame is fixedly provided with a corresponding clamping component, and a tensioning component for prestressing the mesh cloth is provided on the support frame, and the tensioning component is detachably connected to the clamping component; and a fastening member for fixing the tensioned mesh cloth is provided on the clamping component.

[0006] Preferably, the fixing assembly comprises a first fixing plate fixed to the end of the mold frame and a movably arranged second fixing plate, the end of the mesh cloth is clamped between the two fixing plates, and the two fixing plates are fixedly connected by a first fastener.

[0007] Preferably, the clamping assembly comprises two clamping plates clamped at the ends of the mesh cloth in an upper and lower manner, and the two clamping plates are fixedly connected by a second fastener.

[0008] Preferably, the tensioning assembly includes a connecting piece, a tensile gauge and a screw, the two ends of the tensile gauge are respectively connected to the connecting piece and the screw, the connecting piece is detachably connected to the clamping assembly, and the end of the screw movably passes through and extends outward from the support frame is sleeved with a fastening nut.

[0009] Preferably, the connecting member is a lifting eye screw, the lifting eye screw is threadedly connected to the first fixing block on the clamping assembly, and the dynamometer is connected in series with the lifting eye screw via a corresponding connecting ring.

[0010] Preferably, a pull ring is fixedly provided at the end of the screw rod close to the tensile gauge, and the tensile gauge is connected in series with the pull ring via a corresponding connecting ring.

[0011] Preferably, the abutting member comprises a plurality of abutting bolts, the threads of which penetrate through the second fixing block on the clamping assembly and abut against the end surface of the mold frame.

[0012] Preferably, the mold frame comprises two horizontal plates and two vertical plates, and the horizontal plates and the vertical plates are detachably assembled and spliced ​​into a rectangular frame.

[0013] Preferably, the support frame is of U-shaped design opening toward the mold frame side.

[0014] Preferably, reinforcing ribs are fixed on the support frame.

[0015] The beneficial effects of the utility model are:

[0016] 1. The mold frame of the utility model is composed of horizontal plates and vertical plates that are detachably assembled and spliced ​​into a rectangular frame. Two adjacent horizontal plates and vertical plates are fixedly connected by a bolt structure, which makes the assembly and installation of the mold frame simpler and also makes it easier to disassemble the mold frame during subsequent demoulding.

[0017] 2. The fixing assembly includes a first fixing plate and a second fixing plate. The left ends of the two mesh cloths are clamped between the two fixing plates. The two fixing plates are fixedly connected by a first fastener to achieve clamping and fixing of the left ends of the mesh cloths, making it easier to fix the mesh cloths and subsequently demould and disassemble them.

[0018] 3. The right end of the mesh cloth is movably arranged in the middle of the support frame, and the right end of each mesh cloth is provided with a corresponding clamping assembly, the clamping assembly includes two clamping plates clamped at the ends of the mesh cloth, and the two clamping plates are fixedly connected by a second fastener, so that the two clamping plates are effectively clamped and fixed at the right end of the mesh cloth, and the mesh cloth can be tensioned by dragging the clamping plate to the right.

[0019] 4. The tensioning force of the tensioning component on the mesh cloth can be adjusted by turning the fastening nut, and the tension gauge in the middle can detect and display the tensioning force more intuitively, making the prestressed tensioning operation of the mesh cloth simpler and more convenient, thereby significantly improving the processing efficiency of the composite insulation board. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a top view of the utility model;

[0021] Figure 2 It is a front cross-sectional view of the clamping assembly of the utility model;

[0022] Figure 3 A side view of the clamping assembly of the utility model;

[0023] Figure 4 for Figure 1 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of use of the present invention.

[0025] like Figure 1-4 As shown, the utility model proposes a composite insulation board processing mold, including a mold frame 1 and a support frame 6. The mold frame 1 includes two horizontal plates 12 and two vertical plates 11. The horizontal plates 12 and the vertical plates 11 can be detachably assembled and spliced ​​into a rectangular frame. Specifically, two adjacent horizontal plates 12 and vertical plates 11 are fixedly connected by a bolt structure, so that the assembly and installation of the mold frame 1 are simpler, and it is also more convenient to disassemble the mold frame 1 during subsequent demolding.

[0026] An insulation layer of an insulation board is laid flat in the middle of the mold frame 1, and the insulation layer can be composed of a plurality of insulation boards. A mesh cloth 3 and a mortar layer are provided on both upper and lower sides of the insulation layer. The upper and lower layers of mesh cloth 3 are stretched and arranged on the upper and lower surfaces of the mold frame 1. A fixing assembly 2 is provided at the left end of the mold frame 1, and the left ends of the two layers of mesh cloth 3 are fixedly connected to the fixing assembly 2. Specifically, the fixing assembly 2 includes a first fixing plate 21 vertically fixed to the end of the mold frame 1 and a second fixing plate 22 movably arranged. The left ends of the two mesh cloths 3 are clamped between the two fixing plates, and the two fixing plates are fixedly connected by a first fastener 23. In this embodiment, the first fastener 23 can adopt a plurality of groups of bolts and nuts that cooperate with each other. After the bolts pass through the two fixing plates, the nuts are tightened to achieve the clamping and fixing of the left end of the mesh cloth 3, which is more convenient for the fixing of the mesh cloth 3 and the subsequent demoulding and disassembly.

[0027] The support frame 6 is detachably fixed to the right end of the mold frame 1 away from the fixing assembly 2. Specifically, the support frame 6 is a U-shaped structure with an opening to the left, and the U-shaped opening of the support frame 6 is fixedly mounted on the vertical plate 11 on the right side of the mold frame 1 by a bolt structure, which is more convenient for installation and removal of the support frame 6. In addition, a reinforcing rib 61 is fixedly arranged on the inner side of the support frame 6, which can significantly improve the structural stability of the support frame 6.

[0028] The right end of the mesh cloth 3 is movably arranged in the middle of the support frame 6, and the right end of each mesh cloth 3 is provided with a corresponding clamping assembly 4, the clamping assembly 4 includes two clamping plates 41 clamped at the ends of the mesh cloth 3, and the two clamping plates 41 are fixedly connected by a second fastener 42. In this embodiment, the second fastener 42 adopts a plurality of sets of mutually matching bolts and nuts. The bolts penetrate the two clamping plates 41 and the mesh cloth 3 and then tighten the nuts to fix them, so that the two clamping plates 41 are effectively clamped and fixed at the right end of the mesh cloth 3, and the tensioning operation of the mesh cloth 3 can be realized by dragging the clamping plates 41 to the right.

[0029] The support frame 6 is provided with a tensioning assembly for prestressing the mesh cloth 3, and the tensioning assembly is detachably connected to the clamping assembly 4. The tensioning assembly drags the mesh cloth 3 to the right through the clamping assembly 4 to achieve the prestressing tensioning operation of the mesh cloth 3, and uses the tightening member provided on the clamping assembly 4 to effectively fix the mesh cloth 3 after tensioning.

[0030] Specifically, the tensioning assembly includes a connecting piece, a tensile gauge 72 and a screw 73, the two ends of the tensile gauge 72 are respectively connected to the connecting piece and the screw 73, and the connecting piece is detachably fixedly connected to the clamping assembly 4. Among them, a first fixing block 411 and a second fixing block 412 are fixedly arranged on the clamping plates 41 on opposite sides of the two clamping assemblies 4, and the connecting piece is a lifting eye screw 71, which can be threadedly sleeved in the threaded hole of the first fixing block 411, so as to realize the detachable connection between the tensioning assembly and the clamping assembly 4, and make it more convenient to remove the tensioning assembly after the mesh cloth 3 is prestressed.

[0031] A pull ring 731 is fixedly arranged at the left end of the screw rod 73 near the dynamometer 72, and the dynamometer 72 is connected in series with the eyebolt 71 and the pull ring 731 through the corresponding connecting ring 721. The right end of the screw rod 73 movably penetrates and extends outwardly from the support frame 6, and the right end of the screw rod 73 is also sleeved with a fastening nut 74 that abuts against the outer end of the support frame 6. By turning the fastening nut 74, the tensioning force of the tensioning assembly on the mesh cloth 3 can be adjusted, and the dynamometer 72 in the middle can detect and display the tensioning force more intuitively, making the prestressing tensioning operation of the mesh cloth 3 simpler and more convenient, thereby significantly improving the processing efficiency of the composite thermal insulation board.

[0032] The clamping member includes a plurality of clamping bolts 5, which are threadedly passed through the corresponding second fixing block 412 on the clamping plate 41 and abut against the end surface of the right vertical plate 11. The cooperation between the clamping bolts 5 and the vertical plate 11 can effectively fix the prestressed mesh cloth 3.

[0033] When using the utility model, first complete the splicing and installation of the mold frame 1 and the support frame 6, then fix the left ends of the upper and lower mesh cloths 3 through the fixing assembly 2, install the corresponding clamping assembly 4 at the right ends of the two mesh cloths 3, first connect the tensioning assembly with the clamping assembly 4 of the lower mesh cloth 3, and perform prestress tensioning operation on the lower mesh cloth 3; after the lower mesh cloth 3 is tensioned, the mesh cloth 3 is tensioned and fixed by the corresponding fastening member; then, after placing the insulation layer in the mold frame 1, lay a mortar layer on the bottom surface of the insulation layer, and place the mesh cloth 3 in the middle of the mortar layer. Then, connect the tensioning assembly with the upper clamping assembly 4, complete the tensioning and tensioning and fixing operation of the upper mesh cloth 3, lay a mortar layer on the insulation layer, and place the upper mesh cloth 3 in the middle of the mortar layer. Then, remove the support frame 6 and the tensioning assembly, and after subsequent processing of the insulation board in the mold frame 1, disassemble the mold frame 1.

[0034] Obviously, the embodiments described above are only some embodiments of the present application, rather than all embodiments. The preferred embodiments of the present application are given in the accompanying drawings, but they do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive. Although the present application is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to perform equivalent replacement of some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of this application, directly or indirectly used in other related technical fields, is similarly within the scope of patent protection of this application.

Claims

1. A composite insulation board processing mold, characterized in that: It includes a mold frame and a support frame, the middle of the mold frame is used to accommodate the insulation layer of the insulation board, the upper and lower sides of the insulation layer are provided with mesh cloth and mortar layers, the upper and lower layers of mesh cloth are tensioned on the upper and lower surfaces of the mold frame, one end of the mold frame is provided with a fixing component, one end of the two layers of mesh cloth are fixedly connected to the fixing component, and the support frame is detachably fixed to the end of the mold frame away from the fixing component; the other end of the mesh cloth movably arranged in the middle of the support frame is fixedly provided with a corresponding clamping component, the support frame is provided with a tensioning component for prestressing the mesh cloth, and the tensioning component is detachably connected to the clamping component; the clamping component is provided with a fastening member for fixing the tensioned mesh cloth.

2. The composite thermal insulation board processing mold according to claim 1, characterized in that: The fixing assembly comprises a first fixing plate fixed to the end of the mold frame and a second fixing plate which is movably arranged, the end of the mesh cloth is clamped between the two fixing plates, and the two fixing plates are fixedly connected by a first fastener.

3. The composite thermal insulation board processing mold according to claim 1, characterized in that: The clamping assembly comprises two clamping plates clamped at the ends of the mesh cloth, and the two clamping plates are fixedly connected by a second fastener.

4. The composite thermal insulation board processing mold according to claim 1, characterized in that: The tensioning assembly includes a connecting piece, a tensile gauge and a screw rod. The two ends of the tensile gauge are respectively connected to the connecting piece and the screw rod. The connecting piece is detachably connected to the clamping assembly. The end of the screw rod movably passes through and extends outward from the support frame and is sleeved with a fastening nut.

5. The composite thermal insulation board processing mold according to claim 4, characterized in that: The connecting piece is a lifting eye screw, which is threadedly connected to the first fixing block on the clamping assembly, and the dynamometer is connected in series with the lifting eye screw through a corresponding connecting ring.

6. The composite thermal insulation board processing mold according to claim 4, characterized in that: A pull ring is fixedly arranged at the end of the screw rod close to the tension gauge, and the tension gauge is connected in series with the pull ring through a corresponding connecting ring.

7. The composite thermal insulation board processing mold according to claim 1, characterized in that: The abutting member comprises a plurality of abutting bolts, wherein the threads of the abutting bolts penetrate through the second fixing block on the clamping assembly and abut against the end surface of the mold frame.

8. The composite thermal insulation board processing mold according to claim 1, characterized in that: The mold frame comprises two horizontal plates and two vertical plates, and the horizontal plates and the vertical plates can be detachably assembled and spliced ​​into a rectangular frame.

9. The composite thermal insulation board processing mold according to claim 1, characterized in that: The support frame is of U-shaped design with an opening toward the mold frame side.

10. The composite thermal insulation board processing mold according to claim 1, characterized in that: The support frame is fixed with reinforcing ribs.

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