Polystyrene foam board processing equipment
By designing a polystyrene foam board processing equipment including a mixing tank, support plate and conveyor, the problem of fixing the size of traditional molds is solved, the size customization of foam boards and efficient cleaning of equipment is achieved, and the production cost and cycle are reduced .
Patent Information
- Application Number
- CN202420946697.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The traditional polystyrene foam board hot pressing process has the limitation of size fixation, which leads to the need to replace molds for non-standard size production, increasing production costs and extending production cycles.
A polystyrene foam board processing equipment was designed, including a mixing tank, support plate and conveyor. Through the cooperation of cylinders, pressure plates, fixing plates, springs and plug blocks, the foam boards are easy to customize and the rapid disassembly of molds are achieved. Installation ensures the production of products of different specifications.
The size customization of polystyrene foam board is achieved, reducing production costs and cycles, and maintaining the cleaning in the mixing tank and the service life of the equipment by scraping the assembly and spring.
Smart Images
Figure CN222270845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of foam board production and processing equipment, in particular to polystyrene foam board processing equipment. Background Art
[0002] Polystyrene foam board, referred to as EPS board, is a lightweight porous plastic board made of polystyrene resin as the main raw material, which is foamed, prefabricated and matured. This board has good thermal insulation performance and low thermal conductivity, which can effectively prevent heat transfer, thereby achieving energy-saving effects. At the same time, EPS board also has strong seismic resistance and can play a certain protective role in natural disasters such as earthquakes. In addition, it also has the advantages of light weight, easy processing, and corrosion resistance, and is widely used in construction, packaging, advertising and other fields. In the field of construction, EPS boards are often used in exterior wall insulation, roof insulation, ground insulation, etc., which can improve the energy-saving performance of buildings and improve the indoor environment.
[0003] Polystyrene foam board processing equipment usually includes cutting machines, engraving machines, molding machines and other functional modules to meet the needs of different customers. Among them, in the traditional polystyrene foam board hot pressing molding process, there is a limitation of fixed size. This process usually uses a mold for pressing, and the size of the mold determines the size range of the foam board. Once the mold is set, the foam board produced can only correspond to a specific size. For the production of non-standard sizes, the mold needs to be replaced, which not only increases the production cost, but also leads to an extension of the production cycle.
[0004] In view of the above problems, a polystyrene foam board processing equipment is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a polystyrene foam board processing equipment, aiming to improve the limitation of fixed size in the prior art. This process usually uses a mold for pressing, and the size of the mold determines the size range of the foam board. Once the mold is set, the foam board produced can only correspond to a certain specific size. For the production of non-standard sizes, the mold needs to be replaced, which not only increases the production cost, but also leads to the problem of extending the production cycle.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: polystyrene foam board processing equipment, including a stirring tank, a support plate and a conveyor, the top of the stirring tank is fixedly connected with a feed port, the middle of the top of the stirring tank is fixedly connected with a stirring motor, the output end of the stirring motor is fixedly connected with a stirring rod, a scraping component is arranged inside the stirring rod, the middle side of the bottom of the stirring tank is fixedly connected with a discharge port, the outer side of the discharge port is fixedly connected with an anti-blocking motor, the output end of the anti-blocking motor is fixedly connected with a bearing, and the outer side of the support plate is fixedly connected with a cylinder 1. The output end of the cylinder 1 is fixedly connected to a fixed plate, and a plurality of thin ropes are slidably connected inside the fixed plate. A handle is provided on the side of the thin rope away from the fixed plate, a thin shell is slidably connected to the outside of the thin rope, a plug-in block is slidably connected to the inside of the thin shell, a spring 2 is sleeved on the outside of the thin rope, a fixed block is slidably connected to the side of the plug-in block away from the spring 2, a pressure plate is fixedly connected to the outside of the fixed block, a material receiving box is provided on the top of the conveyor, and cylinder 2 is provided on both sides of the inner wall of the material receiving box, and a push plate is fixedly connected to the output end of cylinder 2.
[0007] As a further description of the above technical solution:
[0008] The scraping assembly includes a plurality of sliding rods, the outer sides of the plurality of sliding rods are all slidably connected to the inside of the stirring rod, a spring is sleeved on the outer side of the sliding rod, and one end of the sliding rod away from the stirring rod is fixedly connected to the scraping rod.
[0009] As a further description of the above technical solution:
[0010] One end of the spring is fixedly connected to the outside of the stirring rod, and the other end of the spring is fixedly connected to the outside of the scraping rod.
[0011] As a further description of the above technical solution:
[0012] Both ends of the stirring rod are rotatably connected to the inside of the stirring tank, and the scraping rod is in conflict with the inner wall of the stirring tank.
[0013] As a further description of the above technical solution:
[0014] A plurality of impellers are fixedly connected to the outer side of the bearing, and a plurality of support columns are fixedly connected to the bottom of the stirring tank.
[0015] As a further description of the above technical solution:
[0016] One end of the second spring is fixedly connected to the outside of the plug-in block, and the other end of the second spring is fixedly connected to the inner wall of the thin shell.
[0017] As a further description of the above technical solution:
[0018] The outer side of the fixing block is slidably connected to the inner bottom wall of the fixing plate.
[0019] As a further description of the above technical solution:
[0020] The push plate is slidably connected to the inner wall of the material receiving box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the cooperation among the receiving box, the second cylinder, the first cylinder, the pressing plate, the fixing plate, the fixing block, the plug-in block, the second spring, the thin shell, the thin rope and other structures drives the second spring and the push plate to work, and the pressing plate is easy to disassemble and install, so that the size of the polystyrene foam board can be customized according to actual needs.
[0023] 2. In the utility model, the scraper rod is driven to work by the mutual cooperation among the stirring rod, the sliding rod, the spring, the scraper rod, the discharge port, the bearing, the stirring motor and other structures, so as to scrape off the residual materials attached to the inner wall of the stirring tank, avoid deterioration due to long-term retention, affect the quality of the polystyrene foam board, help to maintain the sanitation of the internal environment of the stirring tank, extend the service life of the equipment, reduce the generation of waste, and realize the effective utilization of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A three-dimensional diagram of the polystyrene foam board processing equipment proposed by the utility model;
[0025] Figure 2 This is a schematic structural diagram of the stirring rod of the polystyrene foam board processing equipment proposed by the utility model;
[0026] Figure 3 for Figure 2 A is an enlarged view of the middle figure;
[0027] Figure 4 This is a structural schematic diagram of the cylinder 2 of the polystyrene foam board processing equipment proposed by the utility model;
[0028] Figure 5 This is a structural schematic diagram of a fixed block of a polystyrene foam board processing device proposed by the utility model;
[0029] Figure 6 for Figure 5 Enlarged view of point B in the middle.
[0030] Legend:
[0031] 1. Mixing tank; 2. Mixing rod; 3. Sliding rod; 4. Spring 1; 5. Push plate; 6. Scraper rod; 7. Discharge port; 8. Bearing; 9. Anti-blocking motor; 10. Mixing motor; 11. Feed port; 12. Support column; 13. Support plate; 14. Cylinder 1; 15. Press plate; 16. Fixed plate; 17. Fixed block; 18. Plug-in block; 19. Spring 2; 20. Thin shell; 21. Thin rope; 22. Handle; 23. Conveyor; 24. Receiving box; 25. Cylinder 2. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5 The utility model provides an embodiment: polystyrene foam board processing equipment, including a stirring tank 1, a support plate 13, and a conveyor 23. The top of the stirring tank 1 is fixedly connected with a feed port 11, the middle of the top of the stirring tank 1 is fixedly connected with a stirring motor 10, the output end of the stirring motor 10 is fixedly connected with a stirring rod 2, and a scraping component is arranged inside the stirring rod 2. The middle side of the bottom of the stirring tank 1 is fixedly connected with a discharge port 7, the outer side of the discharge port 7 is fixedly connected with an anti-blocking motor 9, the output end of the anti-blocking motor 9 is fixedly connected with a bearing 8, the outer side of the support plate 13 is fixedly connected with a cylinder 14, and the cylinder 14 output The end is fixedly connected with a fixed plate 16, and a plurality of thin ropes 21 are slidably connected inside the fixed plate 16. A handle 22 is provided on the side of the thin ropes 21 away from the fixed plate 16. A thin shell 20 is slidably connected to the outside of the thin ropes 21. A plug-in block 18 is slidably connected inside the thin shell 20. A spring 19 is sleeved on the outside of the thin ropes 21. A fixed block 17 is slidably connected to the side of the plug-in block 18 away from the spring 19. A pressing plate 15 is fixedly connected to the outside of the fixed block 17. A material receiving box 24 is provided on the top of the conveyor 23. Cylinders 25 are provided on both sides of the inner wall of the material receiving box 24. A push plate 5 is fixedly connected to the output end of the cylinder 25.
[0034] Specifically, the material is put into the mixing tank 1, the mixing motor 10 is started, the mixing rod 2 rotates, and the scraping component ensures that the material is evenly mixed, prevents the material from adhering to the tank wall, and improves efficiency. After being evenly mixed, the material passes through the discharge port 7. If the discharge port 7 is blocked, the anti-blocking motor 9 will drive the bearing 8, and then drive the impeller, which may be a cleaning component, to rotate, clear the blockage and ensure smooth discharge. The cleaned material enters the receiving box 24 and is transported to the extrusion molding area through the conveyor 23. Cylinder 1 14 drives the fixed plate 16 and the pressing plate 15 to move downward, exerting pressure on the material in the receiving box 24 to shape it into the desired shape. For different specifications, cylinder 2 25 controls the push plate 5 to move inside the receiving box 24, adjusts the size of the material, and stops the push plate 5 after reaching the predetermined position so that the pressing plate 15 can be replaced. When replacing the pressing plate 15, the handle 22 on the fixing plate 16 is pulled to move the plug-in block 18 in the thin shell 20, and the second spring 19 is compressed, so that the plug-in block 18 is separated from the fixing block 17, which facilitates the removal of the pressing plate 15. When installing a new pressing plate 15, the pressing plate 15 is aligned with the slot of the fixing plate 16, and the second spring 19 returns to its original position, driving the plug-in block 18 to enter the fixing block 17, completing the precise positioning of the pressing plate 15.
[0035] Reference Figure 2 The scraping assembly includes a plurality of slide rods 3, the outer sides of the plurality of slide rods 3 are all slidably connected to the inside of the stirring rod 2, a spring 4 is sleeved on the outer side of the slide rod 3, and a scraping rod 6 is fixedly connected to one end of the slide rod 3 away from the stirring rod 2.
[0036] Specifically, during the full stirring process, the material will adhere to the inner wall of the stirring tank 1 due to friction, which is a normal phenomenon. In order to maintain the stirring effect and avoid material waste, the scraper rod 6 plays a key role. As the stirring motor 10 rotates, it effectively scrapes the material on the inner wall to ensure the cleanliness of the tank. When the scraper rod 6 is worn due to long-term use, its performance will be weakened and it will not be able to effectively scrape the material. At this time, the spring 14 plays a protective and compensatory role. The function of the spring 14 is to offset the wear of the scraper rod 6 through natural elastic force. When the scraper rod 6 is worn and becomes loose, the spring will compress the scraper rod 6 so that it is close to the inner wall of the stirring tank 1 to maintain the scraping function. In this way, even if the scraper rod 6 is worn, the cleanliness of the inner wall of the stirring tank 1 can be ensured, and the continuity and efficiency of the stirring process can be maintained.
[0037] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5One end of a spring 4 is fixedly connected to the outside of a stirring rod 2, and the other end of a spring 4 is fixedly connected to the outside of a scraper rod 6. Both ends of the stirring rod 2 are rotatably connected to the inside of a stirring tank 1, and the scraper rod 6 conflicts with the inner wall of the stirring tank 1. A plurality of impellers are fixedly connected to the outside of the bearing 8, and a plurality of support columns 12 are fixedly connected to the bottom of the stirring tank 1. One end of a spring 19 is fixedly connected to the outside of a plug-in block 18, and the other end of a spring 19 is fixedly connected to the inner wall of a thin shell 20. The outside of a fixed block 17 is slidably connected to the inner bottom wall of a fixed plate 16, and a push plate 5 is slidably connected to the inner wall of a receiving box 24.
[0038] Specifically, spring 1 4 is connected to the stirring rod 2 and the scraper rod 6. When the stirring rod 2 rotates to drive the scraper rod 6, if the scraper rod 6 is worn, the spring 1 4 will automatically compress to keep the scraper rod 6 close to the inner wall of the stirring tank 1 to ensure the scraping effect. The stirring rod 2 is connected to the stirring motor 10 to drive the material in the stirring tank 1. The scraper rod 6 contacts the inner wall of the stirring tank 1 and scrapes off the residual material by rotation to improve the stirring efficiency. The multiple impellers on the outside of the bearing 8 are used to clear the blockage when the discharge port 7 is blocked to keep the discharge unobstructed. The support column 12 at the bottom of the stirring tank 1 provides structural stability to prevent instability caused by vibration during the stirring process. Spring 2 19 is connected to the plug-in block 18 and the thin shell 20 for the operation of the pressure plate 15. When the pressure plate 15 needs to be disassembled or replaced, by pulling the handle 22 of the fixed plate 16, the spring 2 19 will cause the plug-in block 18 to move, thereby making it easy to disassemble. The push plate 5 is slidably connected to the inner wall of the material receiving box 24 and can be adjusted with the driving of the cylinder 25 to change the size of the material in the material receiving box 24 to adapt to different product specifications.
[0039] Working principle: workers put materials from the mixing tank 1 into the starting mixing motor 10, which drives the mixing rod 2 to rotate, and then drives the sliding rod 3 to rotate, thereby driving the scraper rod 6 to rotate. During the full mixing process, some materials will adhere to the inner wall of the mixing tank 1, and the scraper rod 6 will scrape the materials away from the inner wall as it rotates, thereby achieving a cleaning effect. When the scraper rod 6 is worn, the spring 14 will compress the scraper rod 6, so that the scraper rod 6 is tightly attached to the inner wall of the mixing tank 1. After mixing evenly, the material will go out from the discharge port 7. When the discharge port 7 is blocked inside, the anti-blocking motor 9 is driven to drive the bearing 8 to rotate, and then drive the impeller to rotate, transporting the material out and entering the receiving box 24. Under the action of the conveyor 23, the receiving box 24 enters the extrusion molding area, and drives the cylinder 14 to drive the fixed plate 16 and the pressure plate 15 to move downward. The material receiving box 24 is extruded and formed. When the size of the polystyrene foam board needs to be changed, the driving cylinder 25 drives the push plate 5 to move inside the material receiving box 24. When it reaches the appropriate position, the driving of the push plate 5 is stopped. At this time, the pressing plate 15 needs to be replaced. When the pressing plate 15 needs to be removed, the handle 22 on the fixed plate 16 is pulled to move outward, thereby driving the plug-in block 18 to slide in the thin shell 20, thereby compressing the spring 2 19 until the plug-in block 18 completely leaves the fixed block 17. At this time, the disassembly can be completed. When the pressing plate 15 needs to be installed, first align the pressing plate 15 with the slot on the fixed plate 16 and insert it. At this time, the handle 22, under the action of the spring 2 19, drives the plug-in block 18 to move toward the inside of the fixed block 17 until the plug-in block 18 completely enters the fixed block 17. At this time, the installation is completed.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A polystyrene foam board processing device, comprising a stirring tank (1), a support plate (13) and a conveyor (23), characterized in that: The top of the stirring tank (1) is fixedly connected with a feed port (11), the middle of the top of the stirring tank (1) is fixedly connected with a stirring motor (10), the output end of the stirring motor (10) is fixedly connected with a stirring rod (2), and a scraping component is arranged inside the stirring rod (2), the middle of the bottom of the stirring tank (1) is fixedly connected with a discharge port (7), the outer side of the discharge port (7) is fixedly connected with an anti-blocking motor (9), the output end of the anti-blocking motor (9) is fixedly connected with a bearing (8), the outer side of the support plate (13) is fixedly connected with a cylinder 1 (14), the output end of the cylinder 1 (14) is fixedly connected with a fixed plate (16), and the fixed plate (16) is slidably connected with a plurality of thin ropes ( 21), a handle (22) is provided on the side of the thin rope (21) away from the fixed plate (16), a thin shell (20) is slidably connected to the outside of the thin rope (21), a plug-in block (18) is slidably connected to the inside of the thin shell (20), a spring (19) is sleeved on the outside of the thin rope (21), a fixed block (17) is slidably connected to the side of the plug-in block (18) away from the spring (19), a pressure plate (15) is fixedly connected to the outside of the fixed block (17), a material receiving box (24) is provided on the top of the conveyor (23), cylinders (25) are provided on both sides of the inner wall of the material receiving box (24), and a push plate (5) is fixedly connected to the output end of the cylinder (25).
2. The polystyrene foam board processing equipment according to claim 1, characterized in that: The scraping assembly comprises a plurality of sliding rods (3), the outer sides of the plurality of sliding rods (3) are all slidably connected to the inside of the stirring rod (2), a spring (4) is sleeved on the outer side of the sliding rod (3), and a scraping rod (6) is fixedly connected to one end of the sliding rod (3) away from the stirring rod (2).
3. The polystyrene foam board processing equipment according to claim 2, characterized in that: One end of the spring (4) is fixedly connected to the outside of the stirring rod (2), and the other end of the spring (4) is fixedly connected to the outside of the scraping rod (6).
4. The polystyrene foam board processing equipment according to claim 2, characterized in that: Both ends of the stirring rod (2) are rotatably connected to the inside of the stirring tank (1), and the scraper rod (6) is in contact with the inner wall of the stirring tank (1).
5. The polystyrene foam board processing equipment according to claim 1, characterized in that: A plurality of impellers are fixedly connected to the outside of the bearing (8), and a plurality of support columns (12) are fixedly connected to the bottom of the stirring tank (1).
6. The polystyrene foam board processing equipment according to claim 1, characterized in that: One end of the second spring (19) is fixedly connected to the outside of the plug-in block (18), and the other end of the second spring (19) is fixedly connected to the inner wall of the thin shell (20).
7. The polystyrene foam board processing equipment according to claim 1, characterized in that: The outer side of the fixing block (17) is slidably connected to the inner bottom wall of the fixing plate (16).
8. The polystyrene foam board processing equipment according to claim 1, characterized in that: The push plate (5) is slidably connected to the inner wall of the material receiving box (24).