High-precision die pressing mechanism for PC wave tile plate

By designing an automated high-precision mold pressing mechanism, the motor drives the conveying shaft and the brush rod to rotate automatically for cleaning, and filtering waste water, the problem of PC wave tile sheets not being able to automatically enter and clean in the prior art is solved, and the problem of PC wave tile sheets cannot be automatically entered and cleaned in the prior art is improved. Practicality and convenience of the equipment.

CN222271253UActive Publication Date: 2024-12-31广东塔夫龙材料科技有限公司
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Patent Information

Application Number
CN202421155201.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-31
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The high-precision molding mechanism of existing PC wave tile sheets cannot be automatically entered and cleaned, resulting in insufficient practicality and convenience of the equipment.

Method used

A high-precision mold pressing mechanism including a support, a conveying shaft, a belt, a motor, an electric telescopic rod, a brush rod, a water pump and a filter mechanism is designed. The conveying shaft and a brush rod are driven by a motor to rotate, and the water pump is used to pump water for automatic operation. Clean and treat wastewater through a filtering mechanism.

Benefits of technology

The automatic entry and cleaning process of PC wave tile boards is realized, which improves the practicality and convenience of the equipment and simplifies the cleaning and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-precision compression molding of PC wave tile plates, and discloses a high-precision compression molding mechanism of PC wave tile plates, which comprises a support, compression molding wheels are rotatably connected to the front side and the rear side of the inner wall of the support, a first motor is fixedly connected to the outer side of a first support, brush rods are rotatably connected to the inner walls of two circular rings, and the brush rods are fixedly connected to the outer side of a second support. The inner walls of the two brush rods are rotatably connected with water pipes, the right side of the wastewater box communicates with a water tank, the inner side of the water tank is slidably connected with a filter plate, and the right side of the outer wall of the water tank is fixedly connected with a water outlet pipe. According to the device, the device can be automatically fed and cleaned during die pressing through the die pressing wheel, the brush rod and the water pipe, the convenience of the device is improved, water can be filtered in the cleaning process through the waste water box, the water pump and the filter plate, the water circulation effect is achieved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-precision die pressing of PC corrugated tile plates, and in particular to a high-precision die pressing mechanism of PC corrugated tile plates. Background Art

[0002] PC corrugated tile sheet generally refers to a building material, which is mainly used for roof or wall covering to provide waterproof, thermal insulation and decorative functions. This material is made of polycarbonate and has a certain degree of transparency and weather resistance. It is commonly found in greenhouses, sun rooms, terrace sheds, parking sheds and other building structures.

[0003] The high-precision die pressing mechanism of PC corrugated tile panels refers to the high-precision die pressing mechanism required to produce corrugated tile panels with consistency, accurate size and good appearance. It plays a vital role in the production process of PC corrugated tile panels. It can ensure that the corrugated tile panels maintain the ideal shape and quality during the molding process.

[0004] The high-precision die-casting mechanism for PC corrugated tile sheets currently on the market requires manual feeding of PC corrugated tile sheets, and requires manpower to clean after die-casting. The PC corrugated tile sheets cannot be sold faster and more conveniently, which not only reduces the practicality of the device, but also reduces the convenience of the device. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-precision die pressing mechanism for PC corrugated tile sheets, aiming to improve the problem in the prior art that PC corrugated tile sheets cannot be automatically entered and cleaned.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-precision die pressing mechanism for PC corrugated tile plates, comprising a support, the front and rear sides of the inner wall of the support are rotatably connected to die pressing wheels, the front and rear sides of the right end of the outer wall of the support are rotatably connected to transmission shafts, the outer walls of the two transmission shafts are provided with belts, and the two transmission shafts are connected through the belt transmission, the rear side of the outer wall of the support is fixedly connected to a third bracket, the left side of the outer wall of the third bracket is fixedly connected to a first bracket, the outer side of the first bracket is fixedly connected to a first motor, and the output end of the first motor is connected to the transmission shaft at the rear side The delivery shaft is fixedly connected, the inner top of the third bracket is fixedly connected with the second electric telescopic rod, the telescopic end of the second electric telescopic rod is fixedly connected with the load-bearing plate, the bottom front and rear sides of the load-bearing plate are fixedly connected with circular rings, the inner walls of the two circular rings are rotatably connected with brush rods, the inner walls of the two brush rods are rotatably connected with water pipes, the outer wall tops of the two water pipes are provided with a plurality of water outlet holes, the outer wall of the third bracket is fixedly connected with a water tank, the top front and rear sides of the water tank are connected with a water pump, the output end of the water pump is connected with the water pump, and the outer wall of the third bracket is provided with a filtering mechanism.

[0007] As a further description of the above technical solution:

[0008] The filtering mechanism includes a waste water box, which is fixedly connected to the bottom of the inner wall of the third bracket. A plurality of water-scattering holes are provided on the top of the outer wall of the waste water box. The right side of the waste water box is connected to a water tank. A filter plate is slidably connected to the inner side of the water tank. A water outlet pipe is fixedly connected to the right side of the outer wall of the water tank. A water cover is provided on the left side of the water outlet pipe.

[0009] As a further description of the above technical solution:

[0010] A first movable door is arranged on the front side of the outer wall of the support, a plurality of hinges are fixedly connected to the front side of the outer wall of the first movable door, and the first movable door is rotatably connected to the support through the hinges.

[0011] As a further description of the above technical solution:

[0012] A second bracket is fixedly connected to the right side of the outer wall of the support, a second motor is fixedly connected to the inner top of the second bracket, and an output end of the second motor is fixedly connected to the right side outer wall of the die wheel.

[0013] As a further description of the above technical solution:

[0014] A handle is fixedly connected to the top of the outer wall of the filter plate, and a sheath is fixedly connected to the outer wall of the handle.

[0015] As a further description of the above technical solution:

[0016] A plurality of compression mold sleeves are fixedly connected to the inner side of the support.

[0017] As a further description of the above technical solution:

[0018] A controller is fixedly connected to the left side of the outer wall of the support, and the controller is electrically connected to the first electric telescopic rod, the second electric telescopic rod, the second motor, the first motor and the water pump respectively.

[0019] As a further description of the above technical solution:

[0020] A locker is fixedly connected to the left side of the outer wall of the support, a second movable door is arranged on the left side of the outer wall of the locker, a hinge is fixedly connected to the outer side of the second movable door, and the second movable door is rotatably connected to the locker via the hinge.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by feeding in the PC corrugated tile sheet and then starting the second motor, the transmission shaft will be driven to rotate, thereby driving the die wheel to rotate, thereby realizing automatic entry, and then starting the first motor will drive the transmission shaft to rotate, and the rotation of the transmission shaft will drive the brush rod to rotate. By starting the water pump, the water in the water tank is pumped into the water pipe, and then flows out from the water outlet along the brush rod. By starting the second electric telescopic rod, the load-bearing plate will be driven to extend and retract, and the load-bearing plate will drive the circular ring to extend and retract, thereby cleaning the PC corrugated tile sheet and improving the practicality of the device.

[0023] 2. In the utility model, the water flowing downward through the outlet pipe flows into the waste water box from the water diffusion hole, and then flows into the water tank through the absorption of the water flow pump. In the process of flowing into the water tank, the waste water passes through the filter plate to be filtered, and the excess waste water flows out from the outlet pipe. When in use, the filter plate can be drawn out of the water tank for cleaning, which is convenient for next use, thereby improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of the high-precision die pressing mechanism of the PC corrugated tile plate proposed by the utility model;

[0025] Figure 2 A schematic diagram of the filtering mechanism of the high-precision die-casting mechanism of the PC corrugated tile plate proposed in the utility model;

[0026] Figure 3 The utility model is a schematic diagram of the brush rod structure of the high-precision die pressing mechanism of the PC corrugated tile plate.

[0027] Legend:

[0028] 1. Support; 2. Filter mechanism; 201. Diffuser hole; 202. Wastewater box; 203. Water cover; 204. Water outlet pipe; 205. Filter plate; 3. First bracket; 4. Hinge; 5. First movable door; 6. Locker; 7. Second movable door; 8. Controller; 9. Transmission shaft; 10. Belt; 11. First electric telescopic rod; 12. Second bracket; 13. First motor; 14. Brush rod; 15. Third bracket; 16. Die wheel; 17. Second electric telescopic rod; 18. Load-bearing plate; 19. Water pipe; 20. Water pump; 21. Ring; 22. Die sleeve; 23. Water outlet hole; 24. Handle; 25. Sheath; 26. Water tank; 27. Second motor. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1 and Figure 3 The utility model provides an embodiment: a high-precision die pressing mechanism for PC corrugated tile plates, comprising a support 1, the front and rear sides of the inner wall of the support 1 are rotatably connected with a die pressing wheel 16, the front and rear sides of the right end of the outer wall of the support 1 are rotatably connected with a transmission shaft 9, the outer walls of the two transmission shafts 9 are provided with a belt 10, and the two transmission shafts 9 are connected through the belt 10. The rear side of the outer wall of the support 1 is fixedly connected with a third bracket 15, the left side of the outer wall of the third bracket 15 is fixedly connected with a first bracket 3, the outer side of the first bracket 3 is fixedly connected with a first motor 13, the output end of the first motor 13 is fixedly connected to the rear transmission shaft 9, and the third bracket 1 5 is fixedly connected to the inner top of the second electric telescopic rod 17, the telescopic end of the second electric telescopic rod 17 is fixedly connected to the bearing plate 18, the front and rear sides of the bottom of the bearing plate 18 are fixedly connected to the ring 21, the inner walls of the two rings 21 are rotatably connected to the brush rod 14, the inner walls of the two brush rods 14 are rotatably connected to the water pipe 19, the outer wall tops of the two water pipes 19 are provided with a plurality of water outlet holes 23, the outer wall of the third bracket 15 is fixedly connected to the water tank 26, the top front and rear sides of the water tank 26 are connected to the water pump 20, the output end of the water pump 20 is connected to the water pump 20, and the outer wall of the third bracket 15 is provided with a filtering mechanism 2;

[0031] Specifically, by feeding in the PC corrugated tile sheet and then starting the second motor 27, the transmission shaft 9 will be driven to rotate, thereby driving the die wheel 16 to rotate, thereby realizing automatic entry, and then starting the first motor 13 will drive the transmission shaft 9 to rotate, and the rotation of the transmission shaft 9 will drive the brush rod 14 to rotate, and by starting the water pump 20, the water in the water tank 26 is pumped into the water pipe 19, and then flows out from the water outlet 23 along the brush rod 14, and by starting the second electric telescopic rod 17, the load-bearing plate 18 will be driven to extend and retract, and the load-bearing plate 18 will drive the ring 21 to extend and retract, thereby cleaning the PC corrugated tile sheet and improving the practicability of the device.

[0032] Reference Figure 1 and Figure 3The utility model provides an embodiment: the filter mechanism 2 includes a waste water box 202, the waste water box 202 is fixedly connected to the bottom of the inner wall of the third bracket 15, a plurality of water holes 201 are opened on the top of the outer wall of the waste water box 202, the right side of the waste water box 202 is connected to the water tank 26, the inner side of the water tank 26 is slidably connected to the filter plate 205, the right side of the outer wall of the water tank 26 is fixedly connected to the water outlet pipe 204, and the left side of the water outlet pipe 204 is provided with a water cover 203;

[0033] Specifically, the water flowing downward through the outlet pipe 204 flows into the waste water box 202 from the water dispersion hole 201, and flows into the water tank 26 after being absorbed by the water flow pump 20. In the process of flowing into the water tank 26, the waste water is filtered through the filter plate 205, and the excess waste water flows out from the outlet pipe 204. When in use, the filter plate 205 can be drawn out of the water tank 26 for cleaning, which is convenient for next use, thereby improving the convenience of the device.

[0034] Reference Figure 2 and Figure 3 The utility model provides an embodiment: a first movable door 5 is arranged on the front side of the outer wall of the support 1, a plurality of hinges 4 are fixedly connected to the front side of the outer wall of the first movable door 5, the first movable door 5 is rotatably connected to the support 1 through the hinges 4, a second bracket 12 is fixedly connected to the right side of the outer wall of the support 1, a second motor 27 is fixedly connected to the inner top of the second bracket 12, and the output end of the second motor 27 is fixedly connected to the right outer wall of the die wheel 16;

[0035] Specifically, through the cooperation between the first movable door 5 and the hinge 4, the first movable door 5 can be rotated along the support 1, and the first movable door 5 can be opened to repair or process the device, and the second motor 27 can be supported and protected by the second bracket 12.

[0036] Reference Figure 2 and Figure 3 The utility model provides an embodiment: a handle 24 is fixedly connected to the top of the outer wall of the filter plate 205, a sheath 25 is fixedly connected to the outer wall of the handle 24, and a plurality of die sleeves 22 are fixedly connected to the inner side of the support 1;

[0037] Specifically, the handle 24 can be protected by the protective cover 25, and the die sleeve 22 can prevent uneven die pressing during the die pressing process.

[0038] Reference Figure 2 and Figure 3, the utility model provides an embodiment: a controller 8 is fixedly connected to the left side of the outer wall of the support 1, and the controller 8 is electrically connected to the first electric telescopic rod 11, the second electric telescopic rod 17, the second motor 27, the first motor 13 and the water pump 20 respectively; a locker 6 is fixedly connected to the left side of the outer wall of the support 1, and a second movable door 7 is arranged on the left side of the outer wall of the locker 6, and a hinge 4 is fixedly connected to the outer side of the second movable door 7, and the second movable door 7 is rotatably connected to the locker 6 through the hinge 4;

[0039] Specifically, the first electric telescopic rod 11, the second electric telescopic rod 17, the second motor 27, the first motor 13 and the water pump 20 can be controlled by the controller 8. Through the cooperation between the second movable door 7 and the hinge 4, the second movable door 7 can be rotated along the locker 6, thereby achieving the purpose of protecting the locker 6.

[0040] Working principle: before using the device, first, by feeding the PC corrugated tile sheet, start the second motor 27, drive the transmission shaft 9 to rotate, and then rotate the die wheel 16 to achieve automatic feeding. Then, start the first motor 13, the transmission shaft 9 rotates, and the brush rod 14 rotates. At the same time, by starting the water pump 20, the water in the water tank 26 is drawn into the water pipe 19, and then flows out from the water outlet 23 along the brush rod 14 to complete the cleaning operation. Furthermore, start the second electric telescopic rod 17 to push the bearing plate 18 to expand and contract, and then the bearing plate 18 drives the ring 21 to expand and contract. This process not only completes the cleaning work of the PC corrugated tile sheet, but also improves the practicality of the device. After the water flows into the wastewater box 202 from the water scattering hole 201, it is pumped into the water tank 26 through the water flow pump 20. In the process of water flowing into the water tank 26, it is filtered through the filter plate 205 to remove impurities in the wastewater. Excess waste water is discharged from the outlet pipe 204. During use, the filter plate 205 can be taken out of the water tank 26 for cleaning so that it can be reused next time, making the cleaning and maintenance process more convenient, while ensuring the continuous and efficient operation of the device and improving the convenience of the device.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-precision die pressing mechanism for PC corrugated tile sheets, comprising a support (1), characterized in that: The front and rear sides of the inner wall of the support (1) are both rotatably connected to a die wheel (16); the front and rear sides of the right end of the outer wall of the support (1) are both rotatably connected to a transmission shaft (9); the outer walls of the two transmission shafts (9) are provided with belts (10); the two transmission shafts (9) are connected by transmission via the belts (10); the rear side of the outer wall of the support (1) is fixedly connected to a third bracket (15); the left side of the outer wall of the third bracket (15) is fixedly connected to a first bracket (3); the outer side of the first bracket (3) is fixedly connected to a first motor (13); the output end of the first motor (13) is fixedly connected to the rear transmission shaft (9); the inner top of the third bracket (15) is fixedly connected to a second electric telescopic rod (17), the telescopic end of the second electric telescopic rod (17) is fixedly connected to a bearing plate (18), the front and rear sides of the bottom of the bearing plate (18) are fixedly connected to a circular ring (21), the inner walls of the two circular rings (21) are rotatably connected to a brush rod (14), the inner walls of the two brush rods (14) are rotatably connected to a water pipe (19), the tops of the outer walls of the two water pipes (19) are provided with a plurality of water outlet holes (23), the outer wall of the third bracket (15) is fixedly connected to a water tank (26), the front and rear sides of the top of the water tank (26) are connected to a water pump (20), the output end of the water pump (20) is connected to the water pump (20), and the outer wall of the third bracket (15) is provided with a filtering mechanism (2).

2. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 1 is characterized in that: The filtering mechanism (2) comprises a waste water box (202), the waste water box (202) being fixedly connected to the bottom of the inner wall of the third bracket (15), a plurality of water-spreading holes (201) being provided at the top of the outer wall of the waste water box (202), the right side of the waste water box (202) being connected to a water tank (26), the inner side of the water tank (26) being slidably connected to a filter plate (205), the right side of the outer wall of the water tank (26) being fixedly connected to a water outlet pipe (204), and a water cover (203) being provided on the left side of the water outlet pipe (204).

3. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 1 is characterized in that: A first movable door (5) is arranged on the front side of the outer wall of the support (1); a plurality of hinges (4) are fixedly connected to the front side of the outer wall of the first movable door (5); and the first movable door (5) is rotatably connected to the support (1) via the hinges (4).

4. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 1 is characterized in that: A second bracket (12) is fixedly connected to the right side of the outer wall of the support (1), a second motor (27) is fixedly connected to the inner top of the second bracket (12), and an output end of the second motor (27) is fixedly connected to the right side outer wall of the die wheel (16).

5. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 2 is characterized in that: A handle (24) is fixedly connected to the top of the outer wall of the filter plate (205), and a protective sleeve (25) is fixedly connected to the outer wall of the handle (24).

6. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 1 is characterized in that: A plurality of compression mold sleeves (22) are fixedly connected to the inner side of the support (1).

7. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 1 is characterized in that: A controller (8) is fixedly connected to the left side of the outer wall of the support (1), and the controller (8) is electrically connected to the first electric telescopic rod (11), the second electric telescopic rod (17), the second motor (27), the first motor (13) and the water pump (20), respectively.

8. The high-precision die pressing mechanism for PC corrugated tile sheet according to claim 1 is characterized in that: A storage cabinet (6) is fixedly connected to the left side of the outer wall of the support (1); a second movable door (7) is arranged on the left side of the outer wall of the storage cabinet (6); a hinge (4) is fixedly connected to the outer side of the second movable door (7); and the second movable door (7) is rotatably connected to the storage cabinet (6) via the hinge (4).