Winding device for carbon fiber reinforced metal sucker rod
Through the winding device of carbon fiber reinforced metal suction rod, the carbon fiber anti-corrosion layer is formed on the surface of the suction rod, which solves the corrosion and grinding problems of the suction rod in a high-mineralization well fluid environment, extends the service life and reduces costs. Improve the economic benefits of the oil field.
Patent Information
- Application Number
- CN202421092241.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing suction rods are prone to corrosion and grinding in high mineralization well fluid and corrosion environments, resulting in low reliability of mechanical oil production, unsatisfactory effect of conventional anti-corrosion coatings and high cost.
The winding device for carbon fiber reinforced metal suction rod is adopted to soak the resin through carbon fiber and wrap the surface of the suction rod with the help of tightening the rotating device to form a carbon fiber anti-corrosion layer to enhance corrosion resistance and anti-wear resistance.
It extends the service life of the suction rod, reduces the cost of well repair operation, improves the economic benefits of the oil field, and reduces the occurrence of corrosion and grinding accidents.
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Figure CN222271359U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil drilling and production, in particular to a winding device for a carbon fiber reinforced metal pumping rod. Background Art
[0002] The sucker rod is a slender rod of the pumping well. It is connected to the bare rod at the top and the oil pump at the bottom, and plays the role of transmitting power. The wear resistance and corrosion resistance of the sucker rod determine and affect the operation cycle of the entire oil pumping equipment. The material of the sucker rod is generally medium-low carbon alloy steel that has been quenched and tempered. It is connected one by one with a coupling in the oil pipe and extends to the piston rod of the downhole oil pump to pump oil through reciprocating motion.
[0003] As the oil field enters the middle and late stages of development, the comprehensive water content is getting higher and higher, and water injection and other production-increasing measures are often used. In addition, the oil field reinjection water is basically sewage directly reinjected, resulting in a very harsh working environment for the pumping rod. Highly mineralized well fluid contains various corrosive media and corrosive microorganisms, especially those rich in Cl - , which greatly increases the corrosion rate of the polished rod. At the same time, the associated gas contains corrosive gases such as CO2 and H2S, which make the well fluid weakly acidic. - , CO2 and H2S corrosion has always been a world problem in oil production engineering. Moreover, the friction between the sucker rod and the inner wall of the oil pipe will generate heat energy, which will activate its surface. Under the action of corrosive production fluid, the corrosion rate of the sucker rod surface will be greatly accelerated. In addition, the influence of sand content, the influence of wax and scaling in the oil well, and the influence of the viscosity of the production fluid will also promote corrosion and eccentric wear on the sucker rod surface.
[0004] The long-term asymmetric alternating load and the combined effects of oil, gas, water and corrosive media make the sucker rod a very low reliability device in mechanical oil production. How to effectively control the corrosion and eccentric wear of the sucker rod has become an urgent task to achieve efficient and stable production in the middle and late stages of oil field development. According to statistics, surface failure of the sucker rod accounts for more than 90% of the failure of the sucker rod, and surface failure will also bring the hidden danger of fracture failure, which brings great inconvenience to on-site management.
[0005] In order to solve the problem of corrosion resistance and wear resistance, the conventional prevention and control measures currently taken for sucker rods mainly use electroplating or chemical plating methods and technologies to process chrome-plated sucker rods, nickel-plated sucker rods, tungsten-plated sucker rods and spray-welded sucker rods.
[0006] The conventional wear-resistant and anti-corrosion coating of the sucker rod has low bonding strength with the substrate. When used in the above-mentioned complex mining environment, the coating is prone to peeling, falling off, and wearing, forming an anti-corrosion and wear shortcoming. The effect is not very ideal and the cost is relatively high. The spray-welded coating of the spray-welded sucker rod has greatly improved bonding strength with the substrate, and has good anti-corrosion and wear resistance. However, after the rod body is spray-welded with the anti-corrosion alloy coating, secondary solid solution strengthening is required. High temperature will substantially reduce the substrate performance of the spray-welded sucker rod, thereby substantially reducing the overall fatigue resistance and reliability of the sucker rod, and the cost is relatively high.
[0007] In order to better solve the corrosion and wear resistance problems of sucker rods, the inventor conducted in-depth research on the anti-corrosion and eccentric wear technology of sucker rods. Ultimately, the carbon fiber coating technology was used to effectively improve the overall corrosion resistance and anti-eccentric wear performance of the sucker rods, with a high cost-effectiveness.
[0008] Carbon fiber refers to high-strength and high-modulus fiber with a carbon content of more than 90%. It is the highest in high temperature resistance among all chemical fibers. It is made of acrylic and viscose fibers and is carbonized by high temperature cracking. It is a high-end material for manufacturing aerospace and other industries. Carbon fiber is a new generation of reinforcing fiber, known as the "king of new materials" and "black gold". Carbon fiber has excellent mechanical properties and chemical stability. Its specific gravity is less than 1 / 4 of that of steel, and its strength is 6 to 10 times that of steel. It has the characteristics of low density, corrosion resistance, high temperature resistance, friction resistance, fatigue resistance, low thermal and moisture expansion coefficient, and excellent durability.
[0009] When the sucker rod is used in the oil well for a long time, a lot of oil and rust will adhere to its outer surface, which will not only corrode the sucker rod body, but also increase the friction between the sucker rod and the sealing box. When pulling out from the well, the oil adhered to the outer surface of the conventional sucker rod is easy to drip on the well site, which not only wastes crude oil, but also pollutes the environment, and also affects the operation efficiency and strength. The sucker rod coated with carbon fiber has excellent corrosion resistance and strong anti-adhesion, and has the characteristics of low friction coefficient and self-lubrication. It can effectively reduce the adhesion of oil and rust on the rod column surface, and can also effectively slow down the occurrence of waxing on the rod column surface. It can effectively reduce the occurrence of bare rod breakage accidents in corrosive environments, and is cost-effective.
[0010] In the process of carbon fiber coating of sucker rods, the carbon fiber needs to be stretched and tensioned, soaked in liquid resin, squeezed and wound on the sucker rod after the resin is squeezed. When winding, the two ends of the sucker rod need to be clamped and rotated, and then the carbon fiber winding device is moved back and forth to coat the sucker rod with carbon fiber. Currently, there is no equipment on the market that can realize carbon fiber coating on sucker rods.
[0011] In view of this, the utility model provides a winding device for a carbon fiber reinforced metal sucker rod, which can realize the soaking and extrusion of carbon fiber into resin, and reciprocatingly wind and cover the outside of the sucker rod with the cooperation of the tensioning rotating device body, so as to form a carbon fiber anti-corrosion layer on the surface of the sucker rod, thereby extending the service life of the sucker rod, reducing the cost of oil well repair operations, and improving the economic benefits of the oil field. Utility Model Content
[0012] The utility model aims to provide a winding device for a carbon fiber reinforced metal sucker rod to solve the deficiencies in the prior art. The technical problem to be solved by the utility model is achieved through the following technical solutions.
[0013] A winding device for a carbon fiber reinforced metal sucker rod comprises a winding device body, the winding device body comprises a mobile platform and a carbon fiber processing box, the carbon fiber processing box is mounted on the mobile platform and can move left and right relative to the mobile platform, a first winding group, a collecting and arranging wheel, a resin tank, an immersion guide wheel and an extrusion wheel are installed in the carbon fiber processing box, the first winding group comprises a carbon fiber drum I, a tensioning wheel I and a line-dividing stretching wheel I, the carbon fiber drum I, the tensioning wheel I, the collecting and arranging wheel, the immersion guide wheel, the extrusion wheel and the line-dividing stretching wheel I are arranged from back to front, a carbon fiber drum I is wound with a carbon fiber line, the resin tank contains liquid resin, the immersion guide wheel and the extrusion wheel are arranged in the resin tank and the lower ends are immersed in the liquid resin in the resin tank.
[0014] Preferably, the upper end surface of the tensioning wheel I is higher than the upper end surface of the carbon fiber drum I; the upper end surface of the collecting and arranging wheel is lower than the upper end surface of the tensioning wheel I; the upper end surfaces of the immersion guide wheel and the extrusion wheel are lower than the lower end surface of the collecting and arranging wheel; the upper end surface of the line dividing and stretching wheel I is higher than the lower end surface of the extrusion wheel, and the number of the line dividing and stretching wheels I is multiple and they are arranged at intervals in the front and back.
[0015] Preferably, the tensioning wheel I is provided with a plurality of grooves I spaced apart from each other on the left and right sides, and the grooves I are used to accommodate a plurality of carbon fiber strands separated from the carbon fiber drum I.
[0016] Preferably, there are multiple collecting and arranging wheels and they are arranged at intervals on the left and right. The number of the collecting and arranging wheels matches the number of the grooves I on the tensioning wheel I, so as to respectively unfold the carbon fiber lines from the grooves I of the tensioning wheel I and arrange them in an orderly manner; the lengths of the immersion guide wheel and the extrusion wheel match the total length of the multiple collecting and arranging wheels; the line dividing and stretching wheel I is provided with multiple grooves II, and the number of the grooves II matches the number of the grooves I.
[0017] Preferably, a second winding group is also installed in the carbon fiber processing box, and the second winding group is arranged below the first winding group. The second winding group includes a carbon fiber drum II, a tensioning wheel II and a line-dividing stretching wheel II. The carbon fiber drum II, the tensioning wheel II, the collecting and arranging wheel, the soaking guide wheel, the extrusion wheel, and the line-dividing stretching wheel II are arranged from back to front.
[0018] Preferably, the lower end surface of the tensioning wheel II is lower than the upper end surfaces of the carbon fiber drum II and the collecting and arranging wheel, the upper end surface of the line-dividing stretching wheel II is higher than the lower end surface of the extrusion wheel, and the number of the line-dividing stretching wheels II is multiple and they are arranged at intervals in the front and back.
[0019] Preferably, the tensioning wheel II is provided with a plurality of grooves III spaced apart from each other on the left and right sides, the grooves III are used to accommodate a plurality of carbon fiber strands separated from the carbon fiber reel II, and the number of the grooves III matches the number of the grooves I.
[0020] Preferably, a plurality of grooves IV are arranged at intervals on the left and right sides of the line-dividing stretching wheel II, and the number of the grooves IV matches the number of the grooves I.
[0021] Preferably, the resin tank comprises a heating device, and the heating device is used to heat the resin in the resin tank.
[0022] Preferably, the mobile platform is connected to the carbon fiber processing box via a mobile driving device, and the mobile driving device is used to drive the carbon fiber processing box to move horizontally.
[0023] In the utility model, the winding device body is arranged on the rear side of the tensioning and rotating device body, the tensioning and rotating device body includes a clamping head, a rotating device and a tensioning device, the clamping head, the rotating device and the tensioning device are installed on the main machine bed, the rotating device includes a rotating shaft and a rotating drive device, the number of the rotating shafts is two and they are symmetrically installed on the left and right ends of the main machine bed, and the rotating shaft can rotate around its own axis; the clamping head is installed on the opposite sides of the two rotating shafts, and is used to clamp and fix the sucker rod between the two rotating shafts; the rotating device is connected to the rotating shaft, and is used to drive the rotating shaft to rotate around its own axis, thereby driving the sucker rod to rotate around its own axis; the tensioning device is connected to the rotating shaft, and is used to adjust the distance between the two rotating shafts.
[0024] The carbon fiber wire separated from the carbon fiber drum I is wound on the tensioning wheel I, the gathering and arranging wheel, the soaking guide wheel, the extrusion wheel, and the line-dividing and stretching wheel I in sequence and then fixed on one end of the sucker rod. After being tensioned by the tensioning wheel I, the multiple strands of carbon fiber wire separated from the carbon fiber drum I are gathered on the gathering and arranging wheel and arranged at intervals after being unfolded in a plane. Then, they are completely immersed in the liquid resin in the resin tank through the guidance of the soaking guide wheel. The extrusion wheel squeezes the carbon fiber wire that has been fully soaked in the resin to ensure that the resin coating thickness on the surface of the carbon fiber wire meets the technical process requirements. After being sorted by the line-dividing and stretching wheel I, the multiple strands of carbon fiber wire are arranged in an orderly manner and then wound on one end of the sucker rod. The sucker rod is driven to rotate by the rotating device. At the same time, the carbon fiber processing box is driven to move left and right by the translation driving device, so that the carbon fiber is wound and coated on the outside of the sucker rod, thereby realizing the process of winding the carbon fiber wire on the sucker rod and packaging with a plastic film. After the carbon fiber coating is completed, the rotating device is stopped, the sucker rod is appropriately relaxed through the tensioning device, and then the chuck releases the sucker rod to remove the sucker rod and enter the next processing procedure.
[0025] The utility model provides a winding device for a carbon fiber reinforced metal sucker rod, which can realize the soaking and extrusion of carbon fiber into resin, and reciprocatingly wind and cover the outside of the sucker rod in cooperation with a tensioning rotating device body, so as to form a carbon fiber anti-corrosion layer on the surface of the sucker rod, thereby extending the service life of the sucker rod, reducing the cost of oil well repair operations, and improving the economic benefits of the oil field. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0027] Figure 2 It is a structural schematic diagram of an embodiment of the tightening and rotating device body in the utility model;
[0028] Figure 3 This is a schematic diagram of the structure of a rotating device in one embodiment of the utility model;
[0029] Figure 4 Another structural schematic diagram of a rotating device in one embodiment of the utility model
[0030] The reference numerals in the accompanying drawings are as follows: 1. tensioning rotating device body, 11. main machine bed, 12. chuck, 131. hydraulic cylinder, 132. hydraulic station, 133. locking nut, 141. rotating shaft, 142. servo motor, 143. thrust bearing, 144. rolling bearing, 145. fixed sleeve, 146. stretching plug, 147. coupling, 15. left headstock, 16. right headstock, 17. sucker rod, 2. winding device body, 21. mobile platform, 22. carbon fiber processing box, 231. carbon fiber reel I, 232. tensioning wheel I, 233. branching stretching wheel I, 241. carbon fiber reel II, 242. tensioning wheel II, 243. branching stretching wheel II, 25. gathering and arranging wheel, 26. resin tank, 27. soaking guide wheel, 28. extrusion wheel, 29. carbon fiber line. DETAILED DESCRIPTION
[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0032] A winding device for a carbon fiber reinforced metal sucker rod, the improvement of which is that it includes a winding device body 2, the winding device body 2 includes a mobile platform 21 and a carbon fiber processing box 22, the carbon fiber processing box 22 is installed on the mobile platform 21 and can move left and right relative to the mobile platform 21, the carbon fiber processing box 22 is installed with a first winding group, a collecting and arranging wheel 25, a resin tank 26, an immersion guide wheel 27 and an extrusion wheel 28, the first winding group includes a carbon fiber drum 1231, a tensioning wheel 1232 and a line-dividing stretching wheel 1233, the carbon fiber drum 1231, the tensioning wheel 1232, the collecting and arranging wheel 25, the immersion guide wheel 27, the extrusion wheel 28, and the line-dividing stretching wheel 1233 are arranged from back to front, the carbon fiber drum 1231 is wound with a carbon fiber line 29, the resin tank 26 contains liquid resin, the immersion guide wheel 27 and the extrusion wheel 28 are arranged in the resin tank 26 and the lower ends are immersed in the liquid resin in the resin tank 26.
[0033] In this embodiment, refer to Figures 1 to 4As shown, the winding device body 2 is arranged on the rear side of the tensioning and rotating device body 1. The tensioning and rotating device body 1 includes a clamping head 12, a rotating device and a tensioning device. The clamping head 12, the rotating device and the tensioning device are installed on the main machine bed 11. The rotating device includes a rotating shaft 141 and a rotating drive device. The number of the rotating shafts 141 is two and they are symmetrically installed at the left and right ends of the main machine bed 11. The rotating shaft 141 can rotate around its own axis; the clamping head 12 is installed on the opposite sides of the two rotating shafts 141, and is used to clamp and fix the sucker rod 17 between the two rotating shafts 141; the rotating device is connected to the rotating shaft 141, and is used to drive the rotating shaft 141 to rotate around its own axis, thereby driving the sucker rod 17 to rotate around its own axis; the tensioning device is connected to the rotating shaft 141, and is used to adjust the distance between the two rotating shafts 141.
[0034] The main machine bed 11 is welded by combining profiles and steel plates and fixed on the ground. The main machine bed 11 has sufficient rigidity and strength. During operation, the spacing between the two rotating shafts 141 is adjusted by the tensioning device to adapt to the length of the sucker rod 17, and the left and right ends of the sucker rod 17 are clamped and fixed by the clamping head 12. The spacing between the rotating shafts 141 at both ends of the two sucker rods 17 is increased by the tensioning device, so that the clamping head 12 stretches the left and right ends of the sucker rod 17 to tighten the sucker rod 17 to prevent the middle of the sucker rod 17 from bending downward.
[0035] Reference Figure 1 As shown, the carbon fiber line 29 separated from the carbon fiber drum 1231 is wound around the tensioning wheel 1232, the collecting and arranging wheel 25, the soaking guide wheel 27, the extrusion wheel 28, and the line separation and stretching wheel 1233 in sequence and then fixed to one end of the sucker rod 17. The multiple strands of carbon fiber wire 29 separated from the carbon fiber wire drum I231 are tensioned by the tensioning wheel I232, gathered on the gathering and arranging wheel 25, unfolded in a plane and arranged at intervals, and then completely immersed in the liquid resin in the resin tank 26 under the guidance of the immersion guide wheel 27. The extrusion wheel 28 extrude the carbon fiber wire 29 that has been fully soaked in the resin to ensure that the resin coating thickness on the surface of the carbon fiber wire 29 meets the technical process requirements. The multiple strands of carbon fiber wire 29 are sorted by the wire-dividing and stretching wheel I233 and arranged in an orderly manner. Then, they are wound around one end of the sucker rod 17 and driven to rotate by the rotating device. At the same time, the carbon fiber processing box 22 is driven left and right by the translation drive device, so that the carbon fiber is wound and coated on the outside of the sucker rod 17, thereby realizing the process of winding the carbon fiber wire 29 on the sucker rod 17 and packaging with plastic film. After the carbon fiber coating is completed, the rotating device is stopped, the sucker rod 17 is appropriately loosened by the tensioning device, and then the chuck 12 releases the sucker rod 17 to remove the sucker rod 17 and enter the next processing step.
[0036] The present embodiment provides a winding device for a carbon fiber reinforced metal sucker rod, which can realize the soaking and extrusion of carbon fiber into resin, and reciprocatingly winding and covering the outside of the sucker rod in cooperation with the tensioning rotating device body, so as to form a carbon fiber anti-corrosion layer on the surface of the sucker rod, thereby extending the service life of the sucker rod, reducing the cost of oil well repair operations, and improving the economic benefits of the oil field.
[0037] Furthermore, the rotating device includes a servo motor 142, which is installed on the right side of the rotating shaft 141 at the right end of the main machine bed 11, and the output end of the servo motor 142 is fixedly connected to the rotating shaft 141. A stepped boss is provided on the rotating shaft 141, and a rolling bearing 144 is installed on one side of the stepped boss of the rotating shaft 141 close to the chuck 12, and a thrust bearing 143 is installed on the other side. Fixed sleeves 145 are installed on the left and right ends of the main machine bed 11, respectively, and the rolling bearing 144 and the thrust bearing 143 are installed in the fixed sleeves 145, so that the rotating shaft 141 is installed on the main machine bed 11 and can rotate around its own axis. A threaded portion is provided at one end of the rotating shaft 141 away from the chuck 12, and a stretch plug 146 is installed on the threaded portion, and the outer diameter of the stretch plug 146 is larger than the inner diameter of the fixed sleeve 145. The left and right ends of the main machine bed 11 are respectively installed with a left head box 15 and a right head box 16, and the two rotating shafts 141 of the rotating device are respectively installed in the left head box 15 and the right head box 16, and the left head box 15 can move left and right relative to the main machine bed 11. The tensioning device includes a hydraulic cylinder 131, one end of the hydraulic cylinder 131 is connected to the hydraulic station 132, and the output end of the hydraulic cylinder 131 is fixedly connected to the left head box 15.
[0038] Furthermore, the upper end surface of the tensioning wheel 1232 is higher than the upper end surface of the carbon fiber drum 1231; the upper end surface of the collecting and arranging wheel 25 is lower than the upper end surface of the tensioning wheel 1232; the upper end surfaces of the immersion guide wheel 27 and the extrusion wheel 28 are lower than the lower end surface of the collecting and arranging wheel 25; the upper end surface of the line dividing and stretching wheel 1233 is higher than the lower end surface of the extrusion wheel 28, and the number of the line dividing and stretching wheels 1233 is multiple and they are arranged at intervals in the front and back.
[0039] Furthermore, the tensioning wheel 1232 is provided with a plurality of grooves 1 spaced apart from each other on the left and right sides, and the grooves 1 are used to accommodate the plurality of carbon fiber wires 29 separated from the carbon fiber wire drum 1231.
[0040] In this embodiment, a groove I is provided on the tensioning wheel 1232 to facilitate grouping and tensioning of the carbon fiber wires 29 and to facilitate subsequent planar unfolding of the carbon fiber wires 29.
[0041] Furthermore, the number of the collecting and arranging wheels 25 is multiple and arranged at intervals on the left and right, and the number of the collecting and arranging wheels 25 matches the number of the grooves I on the tensioning wheel I232, so as to respectively unfold the carbon fiber lines 29 from the grooves I of the tensioning wheel I232 and arrange them in an orderly manner; the lengths of the immersion guide wheel 27 and the extrusion wheel 28 match the total length of the multiple collecting and arranging wheels 25; the line dividing and stretching wheel I233 is provided with multiple grooves II, and the number of the grooves II matches the number of the grooves I.
[0042] In this embodiment, there are multiple collection and arrangement wheels 25, which facilitates staggering and orderly flattening of multiple strands of tensioned carbon fiber wires 29 on the collection and arrangement wheels 25, so as to facilitate the subsequent full immersion of the carbon fiber wires 29 in resin. A plurality of grooves II are provided on the line-dividing and stretching wheel I233, and the width of the groove II can match the width of each strand of carbon fiber wire 29 after flattening, so as to facilitate the staggering of the carbon fiber wires after being soaked in resin, ensure that the carbon fiber wires 29 are flattened in different grooves II, facilitate the orderly arrangement of each strand of flattened carbon fiber resin wire, and facilitate the subsequent winding of the carbon fiber wires.
[0043] Furthermore, a second winding group is installed in the carbon fiber processing box 22, and the second winding group is arranged below the first winding group. The second winding group includes a carbon fiber drum II241, a tensioning wheel II242 and a line-dividing stretching wheel II243. The carbon fiber drum II241, the tensioning wheel II242, the gathering and arranging wheel 25, the soaking guide wheel 27, the extrusion wheel 28, and the line-dividing stretching wheel II243 are arranged from back to front.
[0044] In this embodiment, when the rotating devices on the main machine bed 11 are arranged at intervals up and down, the second winding group is set up to facilitate the winding of the pumping rods 17 stacked up and down, avoiding interference between the carbon fiber lines 29. The carbon fiber lines 29 separated from the carbon fiber drum II241 are wound on the tensioning wheel II242, the gathering and arranging wheel 25, the soaking guide wheel 27, the extrusion wheel 28, and the line separation and stretching wheel II243 in sequence and then fixed to one end of the pumping rod 17. The winding process of the pumping rod 17 is the same as that of the first winding group, which will not be repeated here.
[0045] Furthermore, the lower end surface of the tensioning wheel II242 is lower than the upper end surfaces of the carbon fiber drum II241 and the collecting and arranging wheel 25, the upper end surface of the line-dividing stretching wheel II243 is higher than the lower end surface of the extrusion wheel 28, and the number of the line-dividing stretching wheels II243 is multiple and arranged at intervals in the front and back.
[0046] Furthermore, the tensioning wheel II242 is provided with a plurality of grooves III spaced apart from each other on the left and right sides, and the grooves III are used to accommodate the plurality of carbon fiber wires 29 separated from the carbon fiber wire drum II242, and the number of the grooves III matches the number of the grooves I.
[0047] In this embodiment, a groove III is provided on the tensioning wheel II242 to facilitate the tensioning of the carbon fiber line 29 in strands, and to facilitate the subsequent planar unfolding of the carbon fiber line 29.
[0048] Furthermore, a plurality of grooves IV are arranged at intervals on the left and right sides of the line-dividing stretching wheel II243, and the number of the grooves IV matches the number of the grooves I.
[0049] In this embodiment, a plurality of grooves IV are provided on the line stretching wheel II243, and the width of the groove IV can match the width of each carbon fiber line 29 after being flattened, so as to facilitate the staggered sorting of the carbon fiber lines after being soaked in resin, and ensure that the carbon fiber lines 29 are flattened in different grooves IV, which is conducive to the orderly arrangement of each flattened carbon fiber resin line, and is conducive to the subsequent winding work of the carbon fiber line.
[0050] Furthermore, the resin tank 26 includes a heating device, and the heating device is used to heat the resin in the resin tank 26 .
[0051] In this embodiment, the setting of the heating device can achieve the purpose of reducing the viscosity of the overly viscous epoxy resin by heating it, which is beneficial to the full immersion and winding of the carbon fiber.
[0052] Furthermore, the mobile platform 21 is connected to the carbon fiber processing box 22 via a mobile driving device, and the mobile driving device is used to drive the carbon fiber processing box 22 to move horizontally.
[0053] In this embodiment, the mobile driving device includes a servo motor, a gear and a rack. The servo motor is installed in the carbon fiber processing box with the output end facing downward. The output end of the servo motor is coaxially fixedly connected to the gear. The rack is installed on the mobile platform and meshes with the gear. The servo motor drives the gear to rotate to achieve the left and right translation of the carbon fiber processing box 22 relative to the mobile platform 21.
[0054] Furthermore, a guide device is provided between the carbon fiber processing box 22 and the mobile platform 21; further, the guide device includes a guide rail and a slider, the guide rail is installed on the mobile platform, the slider is installed on the carbon fiber processing box, and the guide rail and the slider are cooperatively connected.
[0055] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.
[0056] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments described in the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0057] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0058] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.
[0059] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0060] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.
[0061] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A winding device for a carbon fiber reinforced metal sucker rod, characterized in that: The invention comprises a winding device body (2), wherein the winding device body (2) comprises a mobile platform (21) and a carbon fiber processing box (22), wherein the carbon fiber processing box (22) is installed on the mobile platform (21) and can move left and right relative to the mobile platform (21), wherein the carbon fiber processing box (22) is installed with a first winding group, a collecting and arranging wheel (25), a resin tank (26), an immersion guide wheel (27) and an extrusion wheel (28), wherein the first winding group comprises a carbon fiber wire drum I (231), a tensioning wheel I (232) and a dividing wire The stretching wheel I (233), the carbon fiber drum I (231), the tensioning wheel I (232), the collecting and arranging wheel (25), the immersion guide wheel (27), the extrusion wheel (28), and the line-dividing stretching wheel I (233) are arranged from back to front, the carbon fiber drum I (231) is wound with a carbon fiber line (29), the resin tank (26) contains liquid resin, the immersion guide wheel (27) and the extrusion wheel (28) are arranged in the resin tank (26) and the lower ends are immersed in the liquid resin in the resin tank (26).
2. A winding device for a carbon fiber reinforced metal sucker rod according to claim 1, characterized in that: The upper end surface of the tensioning wheel I (232) is higher than the upper end surface of the carbon fiber drum I (231); the upper end surface of the collecting and arranging wheel (25) is lower than the upper end surface of the tensioning wheel I (232); the upper end surfaces of the immersion guide wheel (27) and the extrusion wheel (28) are lower than the lower end surface of the collecting and arranging wheel (25); the upper end surface of the line dividing and stretching wheel I (233) is higher than the lower end surface of the extrusion wheel (28), and the number of the line dividing and stretching wheels I (233) is multiple and they are arranged in a front-to-back interval.
3. A winding device for a carbon fiber reinforced metal sucker rod according to claim 2, characterized in that: The tensioning wheel I (232) is provided with a plurality of grooves I spaced apart from each other on the left and right sides, and the grooves I are used to accommodate a plurality of carbon fiber strands (29) separated from the carbon fiber coil I (231).
4. A winding device for a carbon fiber reinforced metal sucker rod according to claim 3, characterized in that: The number of the collecting and arranging wheels (25) is multiple and they are arranged at intervals on the left and right. The number of the collecting and arranging wheels (25) matches the number of the grooves I on the tensioning wheel I (232), and is used to flatten and arrange the carbon fiber lines (29) from the grooves I of the tensioning wheel I (232) in an orderly manner; the lengths of the soaking guide wheel (27) and the extrusion wheel (28) match the total length of the multiple collecting and arranging wheels (25); the line dividing and stretching wheel I (233) is provided with multiple grooves II, and the number of the grooves II matches the number of the grooves I.
5. A winding device for a carbon fiber reinforced metal sucker rod according to claim 4, characterized in that: A second winding group is also installed in the carbon fiber processing box (22), and the second winding group is arranged below the first winding group. The second winding group includes a carbon fiber drum II (241), a tensioning wheel II (242) and a line-dividing stretching wheel II (243). The carbon fiber drum II (241), the tensioning wheel II (242), the collecting and arranging wheel (25), the soaking guide wheel (27), the extrusion wheel (28), and the line-dividing stretching wheel II (243) are arranged from back to front.
6. A winding device for a carbon fiber reinforced metal sucker rod according to claim 5, characterized in that: The lower end surface of the tensioning wheel II (242) is lower than the upper end surfaces of the carbon fiber drum II (241) and the collecting and arranging wheel (25), the upper end surface of the line-dividing stretching wheel II (243) is higher than the lower end surface of the extrusion wheel (28), and the number of the line-dividing stretching wheels II (243) is multiple and they are arranged in a front-to-back interval.
7. The winding device for a carbon fiber reinforced metal sucker rod according to claim 5, characterized in that: The tensioning wheel II (242) is provided with a plurality of grooves III spaced apart from each other on the left and right sides, the grooves III being used to accommodate a plurality of carbon fiber strands (29) separated from the carbon fiber wire drum II (241), and the number of the grooves III matches the number of the grooves I.
8. A winding device for a carbon fiber reinforced metal sucker rod according to claim 7, characterized in that: The line-dividing stretching wheel II (243) is provided with a plurality of grooves IV at intervals on the left and right sides, and the number of the grooves IV matches the number of the grooves I.
9. The carbon fiber reinforced metal sucker rod winding device according to claim 1, characterized in that: The resin tank (26) comprises a heating device, and the heating device is used to heat the resin in the resin tank (26).
10. The carbon fiber reinforced metal sucker rod winding device according to claim 1, characterized in that: The mobile platform (21) is connected to the carbon fiber processing box (22) via a mobile driving device, and the mobile driving device is used to drive the carbon fiber processing box (22) to move horizontally.
