Group packaging equipment suitable for tray assembly

By designing automated pallet assembly packing equipment, the automatic calibration and bundling of pallet components is achieved by using steering and material pushing and finishing devices, solving the problem of time and safety hazards of pallet assembly stacking and bundling in the prior art, and achieving rapid and safe And efficient stacking and bundling effect.

CN222272494UActive Publication Date: 2024-12-31SUZHOU BESTRON ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421177625.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2024-12-31
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The prior art consumes time and time during the stacking and bundling of pallet components, and manual operation has safety risks and errors, and the uneven stacking leads to poor quality.

Method used

A group packaging equipment suitable for pallet assemblies is designed, including a load base, a steering device, a tray, a material pushing and a bundling device, and a steering motor, a linear motor, a multi-axis drive device and a state sensing assembly to realize the pallet. Automatic calibration, finishing and bundling of components ensures orderly and stable stacking.

Benefits of technology

It realizes fast, safe and efficient stacking and bundling of pallet components, reduces the safety risks of manual operation, ensures the consistency and stability of stacking, and is adapted to various pallet processing production line terminal equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to group packing equipment suitable for a tray assembly, which comprises a bearing base, a steering device arranged on the bearing base, a carrying disc arranged on the steering device, a material pushing and arranging device arranged on one side of the carrying disc, and a bundling device arranged on the other side of the carrying disc, a pushing device is arranged on the lifting support, and a limiting adjusting device is arranged at the working end of the pushing device. Therefore, through the cooperation of the steering device and the carrying disc, no matter how the orientation of the tray assembly sent by the production line is, calibration adjustment can be carried out. The independent material pushing and arranging device is arranged, the stacked tray assemblies can be arranged, it is ensured that stacking is orderly, the stacked tray assemblies can be conveyed to the bundling device, and process butt joint is achieved. The bundling device can directly continue to use existing equipment, or the existing equipment is modified in a matched mode, and the overall implementation difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to a packaging device, in particular to a group packaging device suitable for a tray assembly. Background Art

[0002] The tray assembly is mainly used for material transfer during the processing of wafers or other electronic devices. After the processing of the tray assembly is completed, in order to facilitate transportation, the tray assembly is often stacked and bundled. In this way, batch transfer can be achieved, and the tray assembly will not loosen or fall during the stacking period.

[0003] The conventional method currently used is that workers at the end of the production line select the appropriate number of pallet components, stack them, and tie them up with cable ties or rubber bands. This method is time-consuming, and manual stacking still results in unevenness. At the same time, workers need to count the corresponding quantity each time they select materials, which can easily lead to errors in the stacking quantity. In addition, manually placing pallet components into cable ties poses certain safety hazards.

[0004] In view of the above-mentioned defects, the designers have actively carried out research and innovation in order to create a group packaging equipment suitable for pallet components to make it more valuable for industrial use. Utility Model Content

[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a group packaging device suitable for pallet assemblies.

[0006] The utility model is suitable for group packaging equipment of pallet assemblies, including a bearing base, wherein: the bearing base is provided with a steering device, the steering device is provided with a carrier plate, one side of the carrier plate is provided with a material pushing and sorting device, the other side of the carrier plate is provided with a bundling device, the material pushing and sorting device includes a lifting bracket, the lifting bracket is provided with a material pushing device, and the working end of the material pushing device is provided with a limit adjustment device.

[0007] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the steering device includes a load-bearing bracket connected to a load-bearing base, a steering motor is arranged in the load-bearing bracket, and a carrier plate is arranged at the driving end of the steering motor.

[0008] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the carrier plate is a circular carrier plate, a clearance groove is provided on the carrier plate, and a docking flange is provided at the bottom of the carrier plate at the center of the circle.

[0009] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the bearing base is provided with state sensing components on both sides of the steering device, and the state sensing components are grating components distributed in pairs.

[0010] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the strapping device includes a cable tie machine body, an axial material tray is provided on one side of the cable tie machine body, and a stacking calibration assembly is provided on the outer side of the cable tie machine body.

[0011] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the stacking calibration assembly is a limit rod distributed in pairs, the limit rod is provided with a plurality of positioning holes, the positioning holes are provided with positioning screws, the positioning screws are connected to the cable tie machine body, the cross-section of the limit rod is L-shaped, or the cross-section of the limit rod is rectangular, and the edge of the limit rod is provided with a circular arc chamfer.

[0012] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the pushing device includes a pushing platform, a linear motor is arranged on the pushing platform, an extension bracket is arranged at the working end of the linear motor, and a limit adjustment device is arranged on the extension bracket toward the direction of the carrier.

[0013] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the limit adjustment device includes a multi-axis driving device, the multi-axis driving device is provided with mirror-distributed transverse clamping blocks, and a transverse clamping space is formed between the transverse clamping blocks. The multi-axis driving device is also provided with mirror-distributed longitudinal clamping blocks, and a longitudinal clamping space is formed between the longitudinal clamping blocks. The longitudinal clamping blocks are located in the transverse clamping space, and the horizontal line formed between the longitudinal clamping blocks is lower than the horizontal line formed between the transverse clamping blocks.

[0014] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, the multi-axis driving device is an electric cylinder or a pneumatic cylinder; the inner clamping surface of the transverse clamping block is provided with a buffer strip, and the inner clamping surface of the longitudinal clamping block is provided with a buffer strip.

[0015] Furthermore, in the above-mentioned group packaging equipment suitable for pallet assemblies, a connecting platform is provided between the carrier and the strapping device.

[0016] By means of the above solution, the utility model has at least the following advantages:

[0017] 1. Through the coordination of the steering device and the carrier, calibration and adjustment can be performed regardless of the orientation of the pallet assembly delivered from the production line.

[0018] 2. An independent material pushing and sorting device is provided to sort the stacked pallet components to ensure orderly stacking, and the stacked pallet components can be sent to the bundling device to achieve process docking.

[0019] 3. The bundling device can directly use the existing equipment, or adapt and modify the existing equipment, which reduces the overall implementation difficulty.

[0020] 4. An accumulation calibration component can be added to ensure that the pallet components are not skewed during bundling.

[0021] 5. The limit adjustment device can realize horizontal adjustment and longitudinal clamping feeding, and realize multi-directional adjustment of the same workstation.

[0022] 6. The overall structure is simple and can be adapted to the use of terminal discharging equipment of various pallet processing production lines.

[0023] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of an implementation of a group packaging device suitable for pallet components.

[0025] The meanings of the reference numerals in the drawings are as follows.

[0026] 1 Carrier 2 Strapping device

[0027] 3 Lifting bracket 4 Load-bearing bracket

[0028] 5 Steering motor 6 Make way slot

[0029] 7 Status sensing component 8 Axis moving material tray

[0030] 9 Stacking calibration assembly 10 Linear motor

[0031] 11 Extension bracket 12 Multi-axis drive device

[0032] 13 Horizontal clamp 14 Longitudinal clamp

[0033] 15 docking platform 16 tray assembly DETAILED DESCRIPTION

[0034] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0035] like Figure 1The group packaging equipment suitable for pallet assemblies includes a bearing base (not shown in the figure to avoid blocking the structure), which is different from the others in that: in order to meet the posture conversion during packaging and bundling, a steering device is arranged on the bearing base, and a carrier 1 is arranged on the steering device. At the same time, in order to cooperate with the stacking and sorting after feeding of the preceding feeding equipment, a pushing and sorting device is arranged on one side of the carrier 1. And, considering the needs of group bundling and packaging, a bundling device 2 is arranged on the other side of the carrier 1. During implementation, in order to be able to fit the current horizontal height of the carrier 1 and realize the smooth pushing in of the pallet assembly 16 after stacking, the pushing and sorting device includes a lifting bracket 3, and a pushing device is arranged on the lifting bracket 3. Furthermore, considering the needs of horizontal placement and sorting of the pallet assembly 16 and stacking and sorting before longitudinal bundling, a limit adjustment device is arranged at the working end of the pushing device.

[0036] In view of a preferred embodiment of the utility model, the steering device used includes a bearing bracket 4 connected to the bearing base, which is used to increase the bearing height, so as to facilitate effective docking with the discharge port of the feeding device, and can also meet the convenient stacking height of the feeding manipulator. At the same time, a steering motor 5 is provided in the bearing bracket 4, and a carrier 1 is provided at the driving end of the steering motor 5. In this way, by rotating the pallet, the tray assembly 16 placed thereon can be switched to be in a horizontal state or a longitudinal state, which is convenient for docking with the pushing and sorting device. During implementation, the carrier 1 is a circular carrier 1, and a clearance groove 6 is provided on the carrier 1, which is convenient for placing and giving way to some pallet assemblies with bottom feet, avoiding unnecessary tilting during stacking. Furthermore, considering the need for stable installation of the carrier 1, a docking flange (not shown in the figure) is provided at the bottom of the carrier 1 at the center of the circle. In this way, it can be directly connected to the driving end of the steering motor 5 through the docking flange, and the horizontality of the carrier 1 needs to be ensured during assembly.

[0037] Further, in order to effectively sense the stacking quantity and placement direction of the current tray assembly 16, the bearing base is provided with state sensing components 7 on both sides of the steering device. During implementation, the state sensing components 7 are grating components distributed in pairs. For some special application needs, cameras can also be used to form the state sensing components 7.

[0038] In view of the actual implementation, the strapping device 2 includes a cable tie machine body, which can use currently available products on the market to reduce research and development costs. At the same time, an axial material tray 8 is provided on one side of the cable tie machine body, which is convenient for placing cable ties and realizing the sequential discharge of materials during strapping, and will not cause the cable ties to be stuck or over-discharged. In addition, a stacking calibration component 9 is provided on the outside of the cable tie machine body. In this way, the stacking calibration of the tray assembly 16 can be achieved during strapping, which is convenient for strapping in place. Specifically, the stacking calibration component 9 used in the utility model is a limit rod distributed in pairs, and a plurality of positioning holes are provided on the limit rod, and positioning screws are provided in the positioning holes, and the positioning screws are connected to the cable tie machine body. In this way, the height of the limit rod above the cable tie machine body can be selected according to the actual stacking height. A calibration space is formed between the limit rods to limit the stacked tray assembly 16 to the left and right. In order to better fit the two sides of the tray assembly 16, the cross section of the limit rod is L-shaped, or the cross section of the limit rod is rectangular. Furthermore, the edge of the limiting rod is provided with a circular chamfer to avoid scratching the outer surface of the tray assembly 16 due to sharp parts.

[0039] Further, the pushing device includes a pushing platform, a linear motor 10 is arranged on the pushing platform, an extension bracket 11 is arranged at the working end of the linear motor 10, and a limit adjustment device is arranged in the direction of the extension bracket 11 toward the carrier 1. In this way, through the operation of the linear motor 10, its movement stroke can be increased by means of the extension bracket 11, and the limit adjustment device can be brought into contact with the stacked tray assembly 16. During use, the tray assembly 16 can be smoothly pushed into the working area of ​​the strapping device 2. Specifically, in order to realize the batch limit arrangement of the tray assembly 16 during the horizontal placement and vertical placement, so that it has a better verticality after stacking, the limit adjustment device includes a multi-axis drive device 12, and the multi-axis drive device 12 is provided with a mirror-distributed transverse clamping block 13, and the transverse clamping blocks 13 form a transverse clamping space to achieve alignment and positioning during the horizontal placement. In addition, the multi-axis drive device 12 is also provided with a mirror-distributed longitudinal clamping block 14, and the longitudinal clamping space is formed between the longitudinal clamping blocks 14. In this way, the alignment and positioning needs during the vertical placement can be met.

[0040] During implementation, in order to avoid the motion interference between the longitudinal clamping block 14 and the transverse clamping block 13, the longitudinal clamping block 14 is located in the transverse clamping space, and the horizontal line formed between the longitudinal clamping blocks 14 is lower than the horizontal line formed between the transverse clamping blocks 13. During use, the transverse clamping block 13 first contacts the tray assembly 16 to achieve horizontal placement calibration. Afterwards, with the rotation of the carrier 1, the tray assembly 16 is placed in a longitudinal placement state. Subsequently, the longitudinal clamping block 14 contacts the tray assembly 16 to achieve longitudinal placement calibration. Furthermore, the tray assembly 16 can be pushed toward the strapping device 2 through the intervention of the linear motor 10. In addition, considering the convenience of implementation, the multi-axis drive device 12 is an electric cylinder or a pneumatic cylinder. At the same time, the inner clamping surface of the transverse clamping block 13 is provided with a buffer strip, and the inner clamping surface of the longitudinal clamping block 14 is provided with a buffer strip. Silicone strips can be used to form the buffer strips, and flexible contact is achieved with the tray assembly 16 during clamping, which can meet the lossless positioning needs of some thin-edge tray assemblies 16.

[0041] Furthermore, a connecting platform 15 is provided between the carrier plate 1 and the strapping device 2 to enable the tray assembly 16 to be smoothly pushed from the carrier plate 1 to the strapping device 2 to avoid shaking or accidental falling.

[0042] The working principle of the utility model is as follows:

[0043] The tray assemblies 16 from the feeding line begin to stack one by one on the carrier 1, and the state sensing assembly 7 stops feeding after sensing that the appropriate number of trays has been stacked.

[0044] Afterwards, the transverse clamping block 13 belonging to the material pushing and sorting device first contacts the pallet assembly 16 for stacking and sorting. During this period, auxiliary detection equipment can be added to check whether there are any abnormalities in the stacking. For the pallet assembly 16 with an orientation, it can be checked whether its orientation is consistent. Then, the carrier plate rotates 90 degrees (or other angles) to make the pallet assembly 16 appear in a longitudinal placement state, preparing for bundling and packaging. At this time, the longitudinal clamping block 14 continues to clamp both sides of the pallet assembly 16. And, along with the start-up of the linear motor 10, the limit adjustment device pushes the clamped pallet assembly 16 towards the bundling device 2. Subsequently, the linear motor 10 is reset. At the same time, the state sensing component 7 senses that the stacking station is vacant and continues to stack the materials.

[0045] One end of the tray assembly 16 in the strapping device 2 is restrained by the stacking calibration assembly 9. Even if it is subjected to external stress from the strapping during strapping, it will not be displaced, thereby ensuring the consistency of the stacking.

[0046] Finally, after bundling is completed, the material-retrieving gripper of the production line will grab the packaged pallet assembly 16 and send it to the station of the next process.

[0047] For ease of display, Figure 1 The tray assembly 16 in the figure adopts a single-layer example. The tray assembly 16 on the carrier plate 1 is in a horizontal placement state, and the tray assembly 16 on the strapping device 2 is in a vertical placement state.

[0048] It can be seen from the above text description and the accompanying drawings that the following advantages are achieved after adopting the utility model:

[0049] 1. Through the coordination of the steering device and the carrier, calibration and adjustment can be performed regardless of the orientation of the pallet assembly delivered from the production line.

[0050] 2. An independent material pushing and sorting device is provided to sort the stacked pallet components to ensure orderly stacking, and the stacked pallet components can be sent to the bundling device to achieve process docking.

[0051] 3. The bundling device can directly use the existing equipment, or adapt and modify the existing equipment, which reduces the overall implementation difficulty.

[0052] 4. An accumulation calibration component can be added to ensure that the pallet components are not skewed during bundling.

[0053] 5. The limit adjustment device can realize horizontal adjustment and longitudinal clamping feeding, and realize multi-directional adjustment of the same workstation.

[0054] 6. The overall structure is simple and can be adapted to the use of terminal discharging equipment of various pallet processing production lines.

[0055] In addition, the indicated orientations or positional relationships described in the present invention are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or structure referred to must have a specific orientation or be operated with a specific orientation structure. Therefore, they cannot be understood as a limitation on the present invention.

[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A group packaging device for pallet components, comprising a load-bearing base, characterized in that: A steering device is provided on the bearing base, a loading plate is provided on the steering device, a material pushing and sorting device is provided on one side of the loading plate, a bundling device is provided on the other side of the loading plate, the material pushing and sorting device includes a lifting bracket, a material pushing device is provided on the lifting bracket, and a limit adjustment device is provided on the working end of the material pushing device.

2. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: The steering device comprises a bearing bracket connected to a bearing base, a steering motor is arranged in the bearing bracket, and a carrier plate is arranged at a driving end of the steering motor.

3. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: The carrier plate is a circular carrier plate, a clearance groove is provided on the carrier plate, and a docking flange is provided at the bottom of the carrier plate at the center of the circle.

4. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: The bearing base is provided with state sensing components on both sides of the steering device, and the state sensing components are grating components distributed in pairs.

5. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: The bundling device comprises a cable tie machine body, a shaft-moving material tray is arranged on one side of the cable tie machine body, and a stacking calibration component is arranged on the outer side of the cable tie machine body.

6. The group packaging device suitable for pallet assemblies according to claim 5, characterized in that: The stacking calibration assembly is a pair of limit rods, the limit rods are provided with a plurality of positioning holes, the positioning holes are provided with positioning screws, the positioning screws are connected to the cable tie machine body, the cross section of the limit rods is L-shaped, or the cross section of the limit rods is rectangular, and the edges of the limit rods are provided with arc chamfers.

7. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: The pushing device comprises a pushing platform, a linear motor is arranged on the pushing platform, an extension bracket is arranged at the working end of the linear motor, and a limit adjustment device is arranged on the extension bracket in the direction toward the carrier.

8. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: The limit adjustment device includes a multi-axis driving device, on which are disposed transverse clamping blocks in mirror-image distribution, and transverse clamping spaces are formed between the transverse clamping blocks. The multi-axis driving device is also provided with longitudinal clamping blocks in mirror-image distribution, and longitudinal clamping spaces are formed between the longitudinal clamping blocks. The longitudinal clamping blocks are located in the transverse clamping space, and a horizontal line formed between the longitudinal clamping blocks is lower than a horizontal line formed between the transverse clamping blocks.

9. The group packaging device suitable for pallet assemblies according to claim 8, characterized in that: The multi-axis driving device is an electric cylinder or a pneumatic cylinder; the inner clamping surface of the transverse clamping block is provided with a buffer strip, and the inner clamping surface of the longitudinal clamping block is provided with a buffer strip.

10. The group packaging device suitable for pallet assemblies according to claim 1, characterized in that: A connecting platform is arranged between the carrier plate and the bundling device.

Citation Information

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