Belt type feeder
By designing the feeding mechanism and conveying mechanism of the belt feeder, the combination of inclined plate and deflector plate can achieve efficient circulating conveying and angle adjustment of materials, solving the vulnerability of materials and low feeding efficiency of traditional feeders The problem of improving production efficiency.
Patent Information
- Application Number
- CN202421125206.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the material handling process, traditional belt feeders have problems such as easy material damage, low feed efficiency and difficult material adjustment angle, which affects production efficiency.
A belt feeder is designed, including a frame, a feeding mechanism and a conveying mechanism, and through the combination of the first inclined plate, the second inclined plate, the deflector plate and the conveyor belt, the gravity of the material itself and the transmission driven by the motor are used. The rollers realize the circulation and angle adjustment of materials, and are equipped with screening components to improve feeding efficiency.
It realizes efficient circulating and conveying materials and angle adjustment, improves the efficiency of feeding, avoids material damage and unstable feeding problems, and enhances production efficiency.
Smart Images

Figure CN222273067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic components, in particular to a belt feeder. Background Art
[0002] The tape feeder is the most commonly used feeder in the placement machine. The traditional structures include wheel type, claw type, pneumatic type and multi-pitch electric type. Now it has developed into a high-precision electric type. Compared with the traditional structure, the high-precision electric type has higher transmission accuracy, faster feeding speed, more compact structure, more stable performance, and greatly improves production efficiency.
[0003] For example, a belt material feeder is disclosed in the Chinese utility model patent publication number (CN205305345U), which includes a feeder body and a material tray. The feeder also includes a cantilever and a locking component for supporting the material tray on the feeder body. A support hole is opened at one end of the cantilever away from the feeder body. The locking component fixes the material tray at the support hole of the cantilever, and the position of the material tray can be adjusted along the support hole. This utility model solves the problem that the feeder of the prior art is heavy when being transported and moved, and the operator needs two hands to carry the feeder. The feeder body also needs to carry the tray-packed materials, which is inconvenient to operate. In addition, during the transportation process, the materials may be damaged by contact, resulting in the scrapping of the materials. At the same time, large tray-packed materials are heavy. If the bottom contacts the SMT machine platform, friction will be generated between them. The feeder will be affected when pulling the materials, causing the SMT machine to alarm and unable to produce normally, thereby affecting the production efficiency. However, this patent cannot screen the materials, and the materials are not convenient to automatically adjust to the same angle as the feeder, resulting in low feeding efficiency and affecting practicality. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a belt feeder, which has the advantages of conveniently adjusting the angle of material placement and improving feeding efficiency. It solves the problem in the patent that materials cannot be screened and the materials are not convenient to automatically adjust to the same angle as the feeder, resulting in low feeding efficiency and affecting practicality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a belt feeder, comprising a frame, a mounting plate is fixed to the lower surface of the frame, a feeding mechanism for cyclically feeding materials is arranged on the frame, and a conveying mechanism for conveying materials is arranged on the mounting plate;
[0006] The feeding mechanism includes a first inclined plate, which is fixed to the left inner wall of the frame, a first guide plate is fixed to the front inner wall of the frame, the outer side of the first guide plate is fixed to the rear inner wall of the frame, a second inclined plate is fixed to the right inner wall of the frame, the back side of the second inclined plate is fixed to the rear inner wall of the frame, the lower surface of the first guide plate is fixed to the upper surface of the second inclined plate, a partition plate is fixed to the left side of the second inclined plate, a second guide plate is fixed to the left side of the second inclined plate, and a screening component is arranged on the second inclined plate.
[0007] Furthermore, the frame is in the shape of a rectangular parallelepiped with a hollow interior and a missing upper surface and a missing lower surface.
[0008] Furthermore, the first inclined plate is located in front of the second inclined plate, and the sum of the widths of the first inclined plate and the second inclined plate matches the distance between the inner walls on the front and rear sides of the frame.
[0009] Furthermore, the screening component includes a feeding rack, which is fixed to the rear inner wall of the frame, a baffle is fixed to the upper surface of the feeding rack, and a material taking port is opened on the front side of the feeding rack.
[0010] Furthermore, there are two material taking ports, which are symmetrically distributed front to back about the central axis of the material feeding rack.
[0011] Furthermore, the conveying mechanism includes a motor, which is fixed to the back side of the mounting plate, and the output shaft of the motor passes through and extends to the front side of the mounting plate, and is fixed with a first transmission roller, the outer side of the first transmission roller is transmission-connected to the conveyor belt, the front side of the mounting plate is rotationally connected to the second transmission roller via a bearing, the inner side of the other end of the conveyor belt is transmission-connected to the outer side of the second transmission roller, the front side of the mounting plate is rotationally connected to the first bending roller via a bearing, the first bending roller is transmission-connected to the lower surface of the conveyor belt, the front inner wall of the frame is rotationally connected to the second bending roller via a bearing, and the second bending roller is transmission-connected to the inner top wall of the conveyor belt.
[0012] Furthermore, the width of the conveyor belt is matched with the width of the first inclined plate, and the right side of the conveyor belt is at the same level as the upper surface of the second inclined plate.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] 1. The belt feeder, through the cooperation of the first inclined plate, allows the material to slide onto the conveyor belt under the action of its own gravity, so as to lift the material. Through the cooperation of the first guide plate, the moving direction of the lifted material can be guided, so that the material can be introduced into the feeding rack. The material with the same direction as the feeding rack enters the feeding rack, and the material with a different direction slides along the second inclined plate to the second guide plate, and the material is guided to the first inclined plate again, so as to work in a cycle and improve the feeding efficiency.
[0015] 2. The belt feeder can drive the first transmission roller to rotate through the cooperation of the motor, thereby driving the conveyor belt to drive. Through the cooperation of the second transmission roller, the conveyor belt can maintain stability during transmission. Through the cooperation of the first bending roller and the second bending roller, the conveyor belt can be bent, so that the material can be lifted to the height of the second inclined plate and then moved in the horizontal direction, so that the first guide plate can guide the material to the second inclined plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the feeding mechanism of the utility model;
[0018] Figure 3 This is a schematic diagram of the screening component of the utility model;
[0019] Figure 4 This is a schematic diagram of the conveying mechanism of the utility model;
[0020] Figure 5 It is a partial schematic diagram of the conveying mechanism of the utility model.
[0021] In the figure: 1 frame, 2 mounting plate, 3 feeding mechanism, 301 first inclined plate, 302 first guide plate, 303 second inclined plate, 304 partition plate, 305 second guide plate, 306 feeding frame, 307 baffle, 308 feeding port, 4 conveying mechanism, 401 motor, 402 first transmission roller, 403 conveyor belt, 404 second transmission roller, 405 first bending roller, 406 second bending roller. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1A belt feeder in this embodiment includes a frame 1, a mounting plate 2 is fixed to the lower surface of the frame 1, a feeding mechanism 3 for circulating and feeding materials is arranged on the frame 1 to improve the feeding efficiency of the equipment, and a conveying mechanism 4 for conveying materials is arranged on the mounting plate 2 to lift the materials so that the materials can move upward.
[0024] The rack 1 is in the shape of a rectangular parallelepiped with a hollow interior and a missing upper surface and a missing lower surface, so as to facilitate the installation and matching of the internal structure of the device.
[0025] See also Figure 2-3 In order to improve the feeding efficiency of the equipment, the feeding mechanism 3 in this embodiment includes a first inclined plate 301, the first inclined plate 301 is fixed to the left inner wall of the frame 1, a first guide plate 302 is fixed to the front inner wall of the frame 1, the outer side of the first guide plate 302 is fixed to the rear inner wall of the frame 1, and a second inclined plate 303 is fixed to the right inner wall of the frame 1. The first guide plate 302 can guide the material so that the material can be transported to the second inclined plate 303. The second inclined plate 303 The back side is fixed to the rear inner wall of the frame 1, the lower surface of the first guide plate 302 is fixed to the upper surface of the second inclined plate 303, a partition plate 304 is fixed on the left side of the second inclined plate 303 to avoid mixing of materials during the circulation of materials and affecting the feeding efficiency, a second guide plate 305 is fixed on the left side of the second inclined plate 303, the second guide plate 305 guides the sliding materials to the first inclined plate 301 for circulation, and a screening component is arranged on the second inclined plate 303.
[0026] In this example, the first inclined plate 301 is located in front of the second inclined plate 303, and the sum of the widths of the first inclined plate 301 and the second inclined plate 303 matches the distance between the front and rear inner walls of the frame 1 to avoid gaps between the structures that may cause material jamming.
[0027] It should be noted that the screening component includes a feed rack 306, which is fixed to the rear inner wall of the frame 1. The material moved to the second inclined plate 303 will be pushed by the subsequent material, so that the material is pushed to the feed rack 306, and the material with the same angle as the feed rack 306 will enter the inside of the feed rack 306, so that the material is arranged neatly during feeding, which is convenient for positioning the material. A baffle 307 is fixed on the upper surface of the feed rack 306 to keep the height position of the material neat. A feeding port 308 is opened on the front of the feed rack 306. The number of the feeding ports 308 is two, and they are symmetrically distributed front and back with the central axis of the feed rack 306 to facilitate the machine to grab the material.
[0028] See also Figure 4-5In order to lift the materials and enable them to move upward, the conveying mechanism 4 in this embodiment includes a motor 401, which is fixed to the back of the mounting plate 2, and the output shaft of the motor 401 passes through and extends to the front side of the mounting plate 2, and is fixed with a first transmission roller 402, the output shaft of the motor 401 drives the first transmission roller 402 to rotate, the outer side of the first transmission roller 402 is connected to a conveyor belt 403, the first transmission roller 402 drives the conveyor belt 403 to transmit, the front side of the mounting plate 2 is rotatably connected to the second transmission roller 404 through the bearing, and the conveyor belt 403 is supported, so that the conveyor belt 403 can normally convey the materials, the conveyor belt 403 transmission causes the materials to be transported upward, and the conveyor belt 403 The inner side of the other end is transmission connected to the outer side of the second transmission roller 404, the front side of the mounting plate 2 is rotationally connected to the first bending roller 405 through a bearing, the first bending roller 405 is transmission connected to the lower surface of the conveyor belt 403, the front inner wall of the frame 1 is rotationally connected to the second bending roller 406 through a bearing, the second bending roller 406 is transmission connected to the inner top wall of the conveyor belt 403, the first bending roller 405 and the second bending roller 406 bend the conveyor belt 403 so that the right side of the conveyor belt 403 is in a horizontal state and is at the same height as the upper surface of the second inclined plate 303. At this time, the material is transported to the first guide plate 302 by the conveyor belt 403, and the first guide plate 302 guides the material to the second inclined plate 303.
[0029] In this example, the width of the conveyor belt 403 is adapted to the width of the first inclined plate 301, so that all materials sliding down the first inclined plate 301 can reach the conveyor belt 403. The right side of the conveyor belt 403 is at the same horizontal height as the upper surface of the second inclined plate 303, which facilitates the transportation of materials to the second inclined plate 303.
[0030] The working principle of the above embodiment is:
[0031] (1) First, the material slides on the first inclined plate 301 and slides onto the conveyor belt 403. At this time, the motor 401 is turned on, and the output shaft of the motor 401 drives the first transmission roller 402 to rotate, and the first transmission roller 402 drives the conveyor belt 403 to drive. The conveyor belt 403 drives the material to be transported upward, and the first bending roller 405 and the second bending roller 406 bend the conveyor belt 403 so that the right side of the conveyor belt 403 is in a horizontal state and is at the same height as the upper surface of the second inclined plate 303. At this time, the material is transported to the first guide plate 302 by the conveyor belt 403, and the first guide plate 302 guides the material to the second inclined plate 303.
[0032] (2) The materials moved onto the second inclined plate 303 will be pushed by the subsequent materials, so that the materials are pushed to the feeding rack 306. The materials with the same angle as the feeding rack 306 will enter the feeding rack 306, so that the materials are arranged neatly during feeding, which is convenient for the machine to grasp and position. The remaining materials with different angles from the feeding rack 306 will slide along the inclined surface of the second inclined plate 303 to the second guide plate 305. The second guide plate 305 will guide the sliding materials to the first inclined plate 301, so that the first inclined plate 301 will pass the materials to the conveyor belt 403 again, so that the materials can circulate and move, allowing the materials to enter the feeding rack 306, so as to improve the feeding efficiency.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A tape feeder, comprising a frame (1), characterized in that: A mounting plate (2) is fixed to the lower surface of the frame (1), a feeding mechanism (3) for circulating material is arranged on the frame (1), and a conveying mechanism (4) for conveying material is arranged on the mounting plate (2); The feeding mechanism (3) comprises a first inclined plate (301), the first inclined plate (301) being fixed to the left inner wall of the frame (1), a first guide plate (302) being fixed to the front inner wall of the frame (1), the outer side of the first guide plate (302) being fixed to the rear inner wall of the frame (1), a second inclined plate (303) being fixed to the right inner wall of the frame (1), the back side of the second inclined plate (303) being fixed to the rear inner wall of the frame (1), the lower surface of the first guide plate (302) being fixed to the upper surface of the second inclined plate (303), a partition plate (304) being fixed to the left side of the second inclined plate (303), a second guide plate (305) being fixed to the left side of the second inclined plate (303), and a screening component being arranged on the second inclined plate (303).
2. A tape feeder according to claim 1, characterized in that: The frame (1) is in the shape of a rectangular parallelepiped with a hollow interior and a missing upper surface and a missing lower surface.
3. A tape feeder according to claim 1, characterized in that: The first inclined plate (301) is located in front of the second inclined plate (303), and the sum of the widths of the first inclined plate (301) and the second inclined plate (303) matches the distance between the inner walls on the front and rear sides of the frame (1).
4. A tape feeder according to claim 1, characterized in that: The screening component comprises a feeding rack (306), the feeding rack (306) being fixed to the rear inner wall of the frame (1), a baffle (307) being fixed to the upper surface of the feeding rack (306), and a material taking port (308) being provided on the front side of the feeding rack (306).
5. A tape feeder according to claim 4, characterized in that: The number of the material taking openings (308) is two, and they are symmetrically distributed front to back about the central axis of the material supply rack (306).
6. A tape feeder according to claim 1, characterized in that: The conveying mechanism (4) comprises a motor (401), wherein the motor (401) is fixed to the back side of the mounting plate (2), the output shaft of the motor (401) passes through and extends to the front side of the mounting plate (2), and is fixed with a first transmission roller (402), the outer side of the first transmission roller (402) is transmission-connected to a conveyor belt (403), the front side of the mounting plate (2) is rotationally connected to a second transmission roller (404) via a bearing, the inner side of the other end of the conveyor belt (403) is transmission-connected to the outer side of the second transmission roller (404), the front side of the mounting plate (2) is rotationally connected to a first bending roller (405) via a bearing, the first bending roller (405) is transmission-connected to the lower surface of the conveyor belt (403), the front inner wall of the frame (1) is rotationally connected to a second bending roller (406) via a bearing, and the second bending roller (406) is transmission-connected to the inner top wall of the conveyor belt (403).
7. A tape feeder according to claim 6, characterized in that: The width of the conveyor belt (403) is matched to the width of the first inclined plate (301), and the right side of the conveyor belt (403) is at the same level as the upper surface of the second inclined plate (303).