Conveying equipment with automatic counting function for express sorting
The express sorting conveying device addresses barcode scanning failures by integrating cleaning and rescanning mechanisms to automate barcode cleaning and rescanning, enhancing sorting efficiency and reducing manual intervention.
Patent Information
- Application Number
- CN202422812879.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing express sorting systems face inefficiencies due to barcode scanning failures caused by dust or damage, necessitating manual inspection and cleaning, which is time-consuming and difficult to ensure thoroughness.
An express sorting conveying device with integrated scanning, conveying, and cleaning mechanisms that automatically cleans and rescans barcodes on express boxes using rotating cleaning rollers when scanning fails, reducing manual intervention.
Automated cleaning and rescanning of barcodes enhance sorting efficiency by minimizing manual processing and ensuring clearer scans, thus improving overall system throughput.
Smart Images

Figure CN222273209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of express delivery sorting and conveying technology, and in particular to an express delivery sorting and conveying device with automatic counting function. Background Technology
[0002] In distribution centers, conveyor belts are used to transport inventory parcels to packaging and shipping areas. They connect different shelving areas, facilitating retrieval and replenishment by staff. Meanwhile, in some automated warehouses, conveyor belts work in conjunction with other automated equipment (such as steering conveyors and automatic scanning systems) to automate the sorting and retrieval of parcels.
[0003] In existing technologies, when the barcodes on express boxes become dusty, dirty, or damaged during transportation, the automatic scanning system may fail to scan them, preventing automatic sorting and requiring manual inspection. However, some express boxes have undamaged barcodes that are easy to clean. If all of them are inspected and cleaned manually, it is difficult to guarantee the cleaning speed, resulting in low sorting efficiency. Utility Model Content
[0004] The main purpose of this utility model is to provide a conveying device for express sorting with automatic counting function, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] An express sorting conveying device with automatic counting function includes a conveying mechanism, a scanning mechanism, and a cleaning mechanism. The cleaning mechanism includes a second support and a cleaning roller. Threaded rods are rotatably connected to both sides of the inner side of the second support. Movable frames are threadedly connected to the outer circumference of each threaded rod. Pulleys are fixedly connected to the upper ends of each threaded rod. Each pulley is located on both sides inside a transmission belt. A motor is fixedly connected to the upper end of one pulley, and a motor frame is fixedly connected to the lower end of the motor. Both ends of the cleaning roller are rotatably connected to the inside of the movable frames. A second motor is fixedly connected to the front end of one cleaning roller, and gears are fixedly connected to the outer circumference of the end of the cleaning roller closest to the second motor.
[0007] Preferably, the conveying mechanism includes an input conveyor belt, a return conveyor belt, and a second turning conveyor platform. The first turning conveyor platform is located at the end of the input conveyor belt away from the return conveyor belt. The first turning conveyor platform is located at the end of the first turning conveyor platform away from the input conveyor belt. The second turning conveyor platform is located at the end of the first turning conveyor platform away from the second turning conveyor platform. A transfer conveyor belt is located at the end of the transfer conveyor belt away from the first turning conveyor platform. The second turning conveyor platform is located at the end of the second turning conveyor platform away from the return conveyor belt. A cleaning conveyor belt is located at the end of the second turning conveyor platform away from the return conveyor belt. A third turning conveyor platform is located at the end of the third turning conveyor platform away from the input conveyor belt.
[0008] Preferably, the lower end of the second bracket is fixedly connected to the middle of the upper end of the cleaning conveyor belt, and the lower end of the motor frame is fixedly connected to the middle of the upper end of the second bracket away from the scanning mechanism.
[0009] Preferably, the adjacent gears mesh with each other, and the sides of the movable frame that are far apart are slidably connected to the middle of the inner sides of the second bracket.
[0010] Preferably, the scanning mechanism includes a support frame, a barcode scanner is provided at the middle of the upper end of the support frame near the return conveyor belt, a height scanner is provided at the middle of the upper end of the support frame away from the return conveyor belt, and a control display is provided at the middle of the upper end of the support frame.
[0011] Preferably, the lower end of the first bracket is fixedly connected to the upper middle part of the input conveyor belt, and the barcode scanner, height scanner, first steering conveyor platform, first motor, and second motor are all electrically connected to the control display via wires.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] By coordinating the conveying mechanism, scanning mechanism, and cleaning mechanism, the system automatically cleans the barcodes on express boxes when they are unclear and then rescans them, eliminating some of the simpler ones that are easier to clean. This reduces the amount of manual processing required and lowers the difficulty of manual processing. Attached Figure Description
[0014] Figure 1 This is a front-view perspective three-dimensional schematic diagram of a conveyor equipment for express sorting with automatic counting function according to this utility model;
[0015] Figure 2 This is a rear-view perspective view of a conveyor equipment for express sorting with automatic counting function according to this utility model.
[0016] Figure 3 This is a side perspective three-dimensional schematic diagram of a cleaning mechanism for a conveying equipment for express sorting with automatic counting function according to this utility model;
[0017] Figure 4 This is the second side perspective three-dimensional schematic diagram of the cleaning mechanism of a conveying equipment for express sorting with automatic counting function according to this utility model.
[0018] In the diagram: 1. Conveying mechanism; 11. Input conveyor belt; 12. Turning conveyor platform one; 13. Output conveyor belt one; 14. Output conveyor belt two; 15. Transfer conveyor belt; 16. Turning conveyor platform two; 17. Cleaning conveyor belt; 18. Turning conveyor platform three; 19. Return conveyor belt; 2. Scanning mechanism; 21. Support one; 22. Barcode scanner; 23. Height scanner; 24. Control display; 3. Cleaning mechanism; 31. Support two; 32. Threaded rod; 33. Moving frame; 34. Pulley; 35. Drive belt; 36. Motor one; 37. Motor frame; 38. Cleaning roller; 39. Gear; 310. Motor two. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] like Figure 1-4 As shown, a conveying device for express sorting with automatic counting function includes a conveying mechanism 1, a scanning mechanism 2, and a cleaning mechanism 3. The cleaning mechanism 3 includes a second support 31 and a cleaning roller 38. Threaded rods 32 are rotatably connected to both sides of the inner side of the second support 31. Movable frames 33 are threadedly connected to the outer periphery of each threaded rod 32. Pulleys 34 are fixedly connected to the upper ends of each threaded rod 32. Pulleys 34 are arranged on both sides inside the transmission belt 35. A motor 36 is fixedly connected to the upper end of one side of the pulley 34. A motor frame 37 is fixedly connected to the lower end of the motor 36. Both ends of the cleaning roller 38 are rotatably connected to the inside of the movable frame 33. A second motor 310 is fixedly connected to the front end of one side of the cleaning roller 38. Gears 39 are fixedly connected to the outer periphery of the end of the cleaning roller 38 closest to the second motor 310.
[0021] In this embodiment, the lower end of bracket 2 31 is fixedly connected to the middle of the upper end of the cleaning conveyor belt 17, and the lower end of motor frame 37 is fixedly connected to the middle of the upper end of bracket 2 31 away from the scanning mechanism 2. Adjacent gears 39 mesh with each other, and the sides of the moving frame 33 that are away from each other are slidably connected to the middle of the inner sides of bracket 2 31. The scanning mechanism 2 includes bracket 1 21. A barcode scanner 22 is provided in the middle of the upper end of bracket 1 21 near the return conveyor belt 19. A height scanner 23 is provided in the middle of the upper end of bracket 1 21 away from the return conveyor belt 19. A control display 24 is provided in the middle of the upper end of bracket 1 21. The lower end of bracket 1 21 is fixedly connected to the middle of the upper end of the input conveyor belt 11. The barcode scanner 22, height scanner 23, turning conveyor platform 12, motor 1 36, and motor 2 310 are all electrically connected to the control display 24 through wires.
[0022] Specifically, the staff first places the express box at the left end of the input conveyor belt 11, which then transports the express box to the lower end of the scanning mechanism 2. The barcode scanner 22 is activated to scan the barcode on the express box and sends the scanning result to the control display 24. If the scan result is unclear, the height scanner 23 is activated to scan the height of the express box. Then, the first steering conveyor platform 12 is activated to transport the express box to the upper end of the transfer conveyor belt 15. The second steering conveyor platform 16 then transports the express box to the upper end of the cleaning conveyor belt 17. At the same time, the first motor 36 and the second motor 310 are activated, which drive the front and rear sides through the transmission belt 35 and pulley 34. The threaded rod 32 rotates, which in turn drives the cleaning roller 38 to descend to the top of the express box via the moving frame 33. At the same time, the gear 39 drives all the cleaning rollers 38 to rotate, cleaning the barcode on the express box, removing dust and debris from the top of the barcode, and then transferring it to the top of the input conveyor belt 11 via the turning conveyor platform 18 and the return conveyor belt 19 for re-scanning. Through the cooperation of the conveying mechanism 1, the scanning mechanism 2 and the cleaning mechanism 3, when the barcode on the express box is not clearly scanned, the barcode is automatically cleaned and re-scanned, eliminating some of the simpler ones, thus reducing the amount of manual processing and lowering the difficulty of manual processing.
[0023] In this embodiment, the conveying mechanism 1 includes an input conveyor belt 11, a return conveyor belt 19, and a second turning conveyor platform 16. A first turning conveyor platform 12 is provided at the end of the input conveyor belt 11 away from the return conveyor belt 19. An output conveyor belt 13 is provided at the end of the first turning conveyor platform 12 away from the input conveyor belt 11. An output conveyor belt 14 is provided at the end of the first turning conveyor platform 12 away from the second turning conveyor platform 16. A transfer conveyor belt 15 is provided at the end of the transfer conveyor belt 15 away from the first turning conveyor platform 12. A second turning conveyor platform 16 is provided at the end of the second turning conveyor platform 16 away from the return conveyor belt 19. A third turning conveyor platform 18 is provided at the end of the clean conveyor belt 17 away from the return conveyor belt 19. A return conveyor belt 19 is provided at the end of the third turning conveyor platform 18 away from the input conveyor belt 11.
[0024] Specifically, when the second scan yields a result, the turning conveyor platform 12 is activated to transport the express box to the upper end of the output conveyor belt 13 to continue sorting. If the second scan still does not yield a result, the turning conveyor platform 12 is activated to transport the express box to the upper end of the output conveyor belt 14 for manual re-application or cleaning of the barcode.
[0025] Working principle:
[0026] The staff first places the express box at the left end of the input conveyor belt 11, which then transports the box to the lower end of the scanning mechanism 2. The barcode scanner 22 is activated to scan the barcode on the express box and sends the scan result to the control display 24. If the scan result is unclear, the height scanner 23 is activated to scan the height of the express box. Then, the first steering conveyor platform 12 is activated to transport the express box to the upper end of the transfer conveyor belt 15. The second steering conveyor platform 16 then transports the express box to the upper end of the cleaning conveyor belt 17. Simultaneously, motors 36 and 310 are activated, driving the threaded rods 32 on the front and rear sides to rotate via the transmission belt 35 and pulley 34. This, in turn, causes the cleaning rollers 38 to descend to the upper end of the express box via the moving frame 33. At the same time, gears 39 drive all the cleaning rollers 38 to rotate. The barcode on the express box is cleaned, removing dust and debris from the top of the barcode. It is then transferred to the top of the input conveyor belt 11 via the turning conveyor platform 3 18 and the return conveyor belt 19 for rescanning. When the second scan yields a result, the turning conveyor platform 12 is activated to transport the express box to the top of the output conveyor belt 13 for further sorting. If the second scan still fails to yield a result, the turning conveyor platform 12 is activated again to transport the express box to the top of the output conveyor belt 2 14 for manual re-labeling or cleaning of the barcode. Through the cooperation of the conveying mechanism 1, the scanning mechanism 2, and the cleaning mechanism 3, when the barcode on the express box is not clearly scanned, it is automatically cleaned and rescanned, eliminating some simpler cleaning tasks and reducing the amount of manual processing required, thus lowering the difficulty of manual processing.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A conveying device for express sorting with an automatic counting function, comprising a conveying mechanism (1), a scanning mechanism (2) and a cleaning mechanism (3), characterized in that: The cleaning mechanism (3) comprises a second bracket (31) and a cleaning roller (38); both sides of the interior of the second bracket (31) are rotatably connected to threaded rods (32); the outer periphery of the threaded rods (32) are threadedly connected to a movable frame (33); the upper ends of the threaded rods (32) are fixedly connected to pulleys (34); the pulleys (34) are arranged on both sides of the interior of a transmission belt (35); the upper end of the pulley (34) on one side is fixedly connected to a motor (36); the lower end of the motor (36) is fixedly connected to a motor frame (37); both ends of the cleaning roller (38) are rotatably connected to the interior of the movable frame (33); the front end of the cleaning roller (38) on one side is fixedly connected to a second motor (310); and the outer periphery of one end of the cleaning roller (38) close to the second motor (310) is fixedly connected to a gear (39).
2. The express delivery sorting conveying device with automatic counting function according to claim 1 is characterized in that: The conveying mechanism (1) comprises an input conveyor belt (11), a return conveyor belt (19) and a second diverting conveying platform (16); a first diverting conveying platform (12) is arranged at one end of the input conveyor belt (11) away from the return conveyor belt (19); an output conveyor belt (13) is arranged at one end of the diverting conveying platform (12) away from the input conveyor belt (11); an output conveyor belt (14) is arranged at one end of the diverting conveying platform (12) away from the second diverting conveying platform (16); and an output conveyor belt (15) is arranged at one end of the diverting conveying platform (12) away from the second diverting conveying platform (16). A transfer conveyor belt (15) is provided at one end of the second conveying platform (16); a second diverting conveyor platform (16) is provided at the end of the transfer conveyor belt (15) away from the first diverting conveying platform (12); a cleaning conveyor belt (17) is provided at the end of the second diverting conveying platform (16) close to the return conveyor belt (19); a third diverting conveyor platform (18) is provided at the end of the cleaning conveyor belt (17) close to the return conveyor belt (19); and a return conveyor belt (19) is provided at the end of the third diverting conveying platform (18) close to the input conveyor belt (11).
3. The express delivery sorting conveying equipment with automatic counting function according to claim 2 is characterized in that: The lower end of the second bracket (31) is fixedly connected to the middle of the upper end of the cleaning conveyor belt (17), and the lower end of the motor frame (37) is fixedly connected to the middle of the upper end of the second bracket (31) away from the scanning mechanism (2).
4. The express delivery sorting conveying equipment with automatic counting function according to claim 2 is characterized in that: The adjacent gears (39) are meshed with each other, and the sides of the movable frame (33) that are away from each other are slidably connected to the middle parts of the inner sides of the second frame (31).
5. The express delivery sorting conveying equipment with automatic counting function according to claim 2 is characterized in that: The scanning mechanism (2) comprises a bracket one (21), a barcode scanner (22) being arranged in the middle of a side of the upper end of the bracket one (21) close to the return conveyor belt (19), a height scanner (23) being arranged in the middle of a side of the upper end of the bracket one (21) away from the return conveyor belt (19), and a control display (24) being arranged in the middle of the upper end of the bracket one (21).
6. The express delivery sorting conveying equipment with automatic counting function according to claim 5 is characterized in that: The lower end of the bracket one (21) is fixedly connected to the middle of the upper end of the input conveyor belt (11), and the barcode scanner (22), the height scanner (23), the steering conveying platform one (12), the motor one (36) and the motor two (310) are all electrically connected to the control display (24) through wires.