Iron sheet feeding device for CO alarm
By using flexible vibration discs, voice coil motors and multi-axis grasping robots in the CO alarm loading device, the problem of dust generation and coaxiality in the iron sheet loading process is solved, and the accuracy of the iron sheet is achieved Feeding and efficient production.
Patent Information
- Application Number
- CN202420176754.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The existing CO alarm iron sheet loading device is prone to generate iron chip dust during the vibration loading process, which affects the detection accuracy, and the structural limitations make the equipment layout inflexible, resulting in low coaxiality of the iron sheet placement and affecting product quality.
Using devices including iron sheet feeding components, evacuation components, positioning components, grabbing components, centering components and workpiece bearing components, iron is realized through flexible vibration discs, voice coil motors, positioning cameras and multi-axis grasping robots. Accurate dispersion, positioning and placement of the sheets, reducing dust generation and improving coaxiality.
It effectively reduces the generation of dust during the loading of iron sheets, improves the position accuracy and coaxiality of iron sheets, adapts to flexible and mass production needs, and improves product quality and work efficiency.
Smart Images

Figure CN222273411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to CO alarm production equipment, in particular to a CO alarm iron sheet feeding device. Background Art
[0002] Carbon monoxide (CO) is a colorless, tasteless, and odorless gas that is very difficult to detect. Therefore, to detect CO concentration, an electrochemical CO alarm is required to detect the concentration and generate an alarm. This alarm requires the installation of a circular iron plate. Patent document CN206200490U discloses an automatic loading device that can load such iron sheets. It includes a vibration loading assembly, a loading robot assembly and a pressing robot assembly. The vibration loading assembly includes a vibration plate, a feed channel, a linear vibrator, a pushing cylinder and a pushing rod. The pushing cylinder drives the pushing rod to move along the feeding direction perpendicular to the feed channel. The loading robot assembly includes a horizontal feeding assembly, a vertical feeding cylinder and a clamping assembly. The horizontal feeding assembly includes a horizontal guide rail, a horizontal feeding cylinder and a horizontal feeding slide. The clamping assembly includes a clamping cylinder and a clamping claw installed on the clamping cylinder. The clamping cylinder drives the clamping claw to perform clamping movement. The pressing robot assembly is installed on a second mounting frame. The pressing robot assembly includes a pressing head and a linear robot. The linear robot drives the pressing head to perform lifting and clamping movements. Usually, this type of round iron sheet is loaded by using an ordinary vibration plate, direct vibration distribution, clamping cylinders, horizontal transfer to the top of the workpiece, and vertical cylinder lifting to press the iron sheet into the workpiece. However, this loading method, on the one hand, is prone to produce iron filings and dust due to the mutual friction between the vibrating iron sheets of the vibration plate, which will affect the detection accuracy of the alarm and make it difficult to meet the increasingly high cleanliness requirements of the CO alarm lifting components. On the other hand, due to the structural limitations of ordinary vibration plate loading, the layout requirements of the equipment are more rigid, and it is difficult to flexibly set the relative positions of the various mechanism components. At the same time. There is a lack of a secondary positioning mechanism, and the coaxiality of the iron sheet placed on the product is not high, which affects the quality of the product. Therefore, it is necessary to optimize the structure of this loading device to overcome the above-mentioned defects. Utility Model Content
[0003] The utility model provides an iron sheet feeding device for a CO alarm, which is used for reducing dust when the iron sheet is fed and improving the position accuracy of the iron sheet when being put into the product, so as to adapt to flexible and batch production.
[0004] The technical solution adopted by the present invention to solve its technical problems is:
[0005] A CO alarm iron sheet feeding device, comprising:
[0006] An iron sheet feeding assembly, which has an iron sheet accommodating space and can transport the iron sheets to be fed outwards;
[0007] The iron sheet evacuation assembly is connected to the iron sheet feeding assembly, and the iron sheet feeding assembly conveys the iron sheets to the iron sheet evacuation assembly, and the iron sheet evacuation assembly drives the iron sheets to be dispersed so that they are independent;
[0008] The iron sheet positioning component corresponds to the position of the iron sheet evacuation component and can obtain the position information of each iron sheet in the iron sheet evacuation component;
[0009] The iron sheet grabbing component corresponds to the position of the iron sheet evacuation component and cooperates with the iron sheet positioning component. The iron sheet positioning component provides the iron sheet position information to the iron sheet grabbing component, and the iron sheet grabbing component grabs the iron sheet in the iron sheet evacuation component according to the position information and carries it to move
[0010] The iron sheet centering component corresponds to and cooperates with the iron sheet grabbing component. The patch grabbing component carries the patch to the patch centering component, and the iron sheet centering component performs the centering operation on it.
[0011] The workpiece carrying component corresponds to the iron sheet grabbing component, and has a space inside it for placing the alarm iron can. The iron sheet grabbing component places the iron sheet into the alarm iron can;
[0012] The workpiece transfer assembly corresponds to and cooperates with the workpiece bearing assembly in position and can drive the workpiece bearing assembly to move.
[0013] The iron sheet feeding assembly includes:
[0014] The feeding silo is arranged in the horizontal direction and is installed in the frame through an elastic support structure. It can be shaken in the frame and has a space for accommodating iron sheets inside.
[0015] The guide trough body is installed on the side of the feeding bin body, extends obliquely downward, and is connected to the inside of the feeding bin body. The iron pieces in the feeding bin body can be transported outward through the guide trough body;
[0016] The vibration motor is installed at the bottom of the feeding bin body, which can drive the feeding bin body to shake and make the iron pieces output from the guide trough body.
[0017] The iron sheet evacuation assembly includes:
[0018] The evacuation tray is installed in the frame through a movable connection structure. It is located below the guide trough. The iron sheets output from the guide trough can enter the evacuation tray. A voice coil motor is installed at the bottom of the evacuation tray, which drives the evacuation tray to move, so that the iron sheets are scattered in the evacuation tray.
[0019] In one embodiment of the present invention, the evacuation tray is performed by a flexible vibration tray, the structure of which is prior art and therefore is not described in detail. A flexible pad is provided on the inner wall of the evacuation tray to reduce collision and friction with the iron sheet.
[0020] The iron sheet positioning assembly includes:
[0021] an assembly base, which is installed in the frame and located above the evacuation tray;
[0022] A cantilever beam is installed at the bottom of the assembly base and extends outward from the assembly base;
[0023] The positioning camera is installed on the cantilever beam and corresponds to the position of the evacuation pallet. It can take pictures of each iron piece in the evacuation pallet and record its position coordinates.
[0024] In one embodiment of the present invention, the positioning camera adopts a fixed coordinate camera, adopts a high-resolution, high-precision lens and sensor, and obtains the position information of the iron sheet through image processing technology. Its structure adopts the existing technology, so it is not described in detail.
[0025] The iron sheet grabbing assembly includes:
[0026] The grabbing robot is installed in the frame, corresponds to the position of the evacuation tray, and is electrically connected to the positioning camera through a signal line. The positioning motor sends the position coordinates of the iron sheet in the evacuation tray to the grabbing robot;
[0027] The grabbing suction cup group is installed in the grabbing robot. The grabbing robot can drive the grabbing suction cup group to move to the iron sheet according to the position coordinates of the iron sheet, and the grabbing suction cup group absorbs the corresponding iron sheet and carries the iron sheet to move.
[0028] In one embodiment of the present invention, the grasping robot is a multi-axis robot that can process the position coordinate data of the iron sheet and control the grasping suction cup group to move to the corresponding position. The grasping suction cup group is made of a vacuum suction cup. The structures of the grasping robot and the grasping suction cup group adopt existing technologies, so they are not described in detail.
[0029] The iron sheet centering components include:
[0030] A centering base, which is installed in the frame and corresponds to the position of the grasping robot;
[0031] The clamping claw plate is provided with at least one pair, each clamping claw plate is located above the centering base, and the inner edge of the clamping claw plate is provided with a centering notch, which is adapted to the shape of the iron sheet. The grabbing suction cup group can carry the iron sheet to the clamping claw plate so that the iron sheet and the top surface of the clamping claw plate are in contact with each other;
[0032] The clamping cylinder is installed on the top of the centering base. Its output shaft is engaged with the clamping claw plate, which can drive the clamping claw plate to perform a clamping action, so that the iron sheet enters the centering groove, and at the same time fine-tunes the position of the iron sheet on the grabbing suction cup assembly to improve its coaxiality.
[0033] The workpiece carrier assembly includes:
[0034] A bearing frame is installed in the frame and has an installation space inside;
[0035] The load-bearing top plate is located above the load-bearing frame and has a positioning through-hole inside. The alarm iron can can be placed in the positioning through-hole. The grasping robot can carry the iron piece into the alarm iron can through the grasping suction cup group;
[0036] A group of guide posts are provided, each of which is mounted on the bottom of the load-bearing top plate and extends downward from the load-bearing top plate;
[0037] The lifting cylinder has a cylinder body installed in the bearing seat frame, and its piston rod is engaged with the bearing top plate. The lifting cylinder drives the bearing top plate to rise and fall, and the guide column guides the lifting process.
[0038] The workpiece transfer assembly includes:
[0039] A transfer frame, which is installed in the frame and corresponds to the position of the load-bearing top plate;
[0040] The transfer belt is installed in the transfer frame through rollers and can reciprocate in the transfer frame. The carrying top plate is located above the transfer belt. When the lifting cylinder carries it down, the transfer belt contacts the carrying top plate and can move with the carrying top plate. When the lifting cylinder carries it up, the transfer belt separates from the carrying top plate and they operate independently.
[0041] The transfer motor is installed in the transfer frame and is connected with the transfer belt through the transmission structure. The transfer motor drives the transfer belt to reciprocate.
[0042] The advantages of the present invention are:
[0043] The feeding device is provided with an evacuation tray composed of a flexible vibration plate. The evacuation tray is driven by a voice coil motor, which can disperse the iron sheets transported to the evacuation tray by the feeding bin. The flexible vibration plate has a relatively large disk surface and good elasticity. Through slight vibration, it can form many isolated, scattered and independent iron sheets, and almost no iron filings are generated. The positioning camera corresponding to the position of the evacuation tray takes a picture of the iron sheet and obtains the position information. The grasping robot absorbs the iron sheet through the grasping suction cup group according to the position information and transfers it between the clamping claw plates. The clamping claw plates are driven by the clamping cylinder to perform a clamping action, so that the iron sheet enters the centering slot, and the position of the iron sheet on the grasping suction cup group is fine-tuned to improve its coaxiality, so as to facilitate precise docking with the alarm iron can in the load-bearing top plate, which is conducive to improving work efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 This is a structural diagram of the iron sheet feeding device for the CO alarm proposed by the utility model;
[0045] Figure 2 It is a structural diagram of the iron sheet feeding assembly and the iron sheet evacuation assembly;
[0046] Figure 3 It is a structural diagram of the iron sheet positioning assembly;
[0047] Figure 4 This is a schematic diagram of the structure of the iron sheet centering assembly;
[0048] Figure 5 It is a structural diagram of the workpiece carrying component and the workpiece transfer component. DETAILED DESCRIPTION
[0049] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents selected embodiments of the present invention. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0050] like Figures 1 to 5As shown, the CO alarm iron sheet feeding device proposed by the present invention includes an iron sheet feeding component, an iron sheet evacuation component, an iron sheet positioning component, an iron sheet grabbing component, an iron sheet centering component, a workpiece bearing component and a workpiece transfer component. The iron sheet feeding component has an iron sheet accommodating space, which can transport the iron sheets to be loaded outward. The iron sheet evacuation component is connected with the iron sheet feeding component, and the iron sheet feeding component transports the iron sheets to the iron sheet evacuation component, and the iron sheet evacuation component drives the iron sheets to disperse so that they are independent of each other. The iron sheet positioning component corresponds to the position of the iron sheet evacuation component, and the position information of each iron sheet in the iron sheet evacuation component can be obtained. The iron sheet grabbing component corresponds to the position of the iron sheet evacuation component, and Cooperating with the iron sheet positioning component, the iron sheet positioning component provides the iron sheet position information to the iron sheet grabbing component, and the iron sheet grabbing component grabs the iron sheet in the iron sheet evacuation component according to the position information and carries it to move. The iron sheet centering component corresponds to and cooperates with the position of the iron sheet grabbing component. The patch grabbing component carries the patch to the patch centering component, and the iron sheet centering component performs centering operation on it. The workpiece carrying component corresponds to the position of the iron sheet grabbing component, and has space for placing the alarm iron can inside. The iron sheet grabbing component places the iron sheet into the alarm iron can. The workpiece transfer component corresponds to and cooperates with the position of the workpiece carrying component, and can drive the workpiece carrying component to move.
[0051] The iron sheet feeding assembly includes a feeding bin body 110, a guide trough body 120 and an exciting motor 130. The feeding bin body is arranged horizontally and is installed in the frame through an elastic support structure. It can be shaken in the frame and has an iron sheet accommodating space inside. The guide trough body is installed on the side of the feeding bin body, extending obliquely downward and connected to the inside of the feeding bin body. The iron sheets in the feeding bin body can be transported outward through the guide trough body. The exciting motor is installed at the bottom of the feeding bin body, which can drive the feeding bin body to shake, so that the iron sheets are output from the guide trough body, loaded at one time, and sent into the iron sheet evacuation assembly in multiple batches.
[0052] The iron sheet evacuation assembly includes an evacuation tray 200, which is installed in the frame through a movable connection structure. It is located below the guide trough body. The iron sheets output from the guide trough body can enter the evacuation tray. A voice coil motor is installed at the bottom of the evacuation tray, which drives the evacuation tray to move, so that the iron sheets are scattered in the evacuation tray.
[0053] In this embodiment, the evacuation tray is performed by a flexible vibrating tray, the structure of which is prior art and therefore will not be described in detail. A flexible pad is provided on the inner wall of the evacuation tray to reduce collision and friction with the iron sheet.
[0054] The iron sheet positioning assembly includes an assembly base 310, a cantilever beam 320 and a positioning camera 330. The assembly base is installed in the frame and is located above the evacuation pallet. The cantilever beam is installed at the bottom of the assembly base and extends to the outside of the assembly base. The positioning camera is installed on the cantilever beam and corresponds to the position of the evacuation pallet. It can take pictures of each iron sheet in the evacuation pallet and record its position coordinates.
[0055] In this embodiment, the positioning camera adopts a fixed coordinate camera, uses a high-resolution, high-precision lens and sensor, and obtains the position information of the iron sheet through image processing technology. Its structure adopts existing technology, so it is not described in detail.
[0056] The iron sheet grasping assembly includes a grasping robot 410 and a grasping suction cup group 420. The grasping robot is installed in the frame, corresponds to the position of the evacuation tray, and is electrically connected to the positioning camera through a signal line. The positioning motor sends the position coordinates of the iron sheet in the evacuation tray to the grasping robot. The grasping suction cup group is installed in the grasping robot. The grasping robot can drive the grasping suction cup group to move to the iron sheet according to the position coordinates of the iron sheet, and the grasping suction cup group adsorbs the corresponding iron sheet and carries the iron sheet to move.
[0057] In this embodiment, the grasping robot is a multi-axis robot that can process the position coordinate data of the iron sheet and control the grasping suction cup group to move to the corresponding position. The grasping suction cup group is made of a vacuum suction cup. The structures of the grasping robot and the grasping suction cup group adopt existing technologies, so they are not described in detail.
[0058] The iron sheet centering assembly includes a centering base 510, a clamping claw plate 520 and a clamping cylinder 530. The centering base is installed in the frame and corresponds to the position of the grasping robot. There is a pair of clamping claw plates, each of which is located above the centering base. A centering slot 521 is provided on the inner edge of the clamping claw plate, which is adapted to the shape of the iron sheet. The grasping suction cup group can carry the iron sheet to the clamping claw plate so that the iron sheet and the top surface of the clamping claw plate are in contact. The clamping cylinder is installed on the top of the centering base, and its output shaft is engaged with the clamping claw plate, which can drive the clamping claw plate to perform a clamping action, so that the iron sheet enters the centering slot. At the same time, the position of the iron sheet on the grasping suction cup group is fine-tuned to improve its coaxiality.
[0059] In this embodiment, a group of supporting columns 540 are installed on the top of the centering base. Each supporting column extends above the centering base, and a limiting spacer 541 is installed on the top. The limiting spacer is located between the clamping claw plates. Its shape is adapted to the shape of the centering slot, and can limit the clamping range of the clamping claw plates.
[0060] The workpiece supporting assembly includes a supporting frame 610, a supporting top plate 620, a guide column 630 and a lifting cylinder 640. The supporting frame is installed in the frame and has an installation space inside. The supporting top plate is located above the supporting frame and has a positioning hole inside. The alarm iron can can be placed in the positioning hole. The grasping robot can carry the iron sheet into the alarm iron can through the grasping suction cup group. There is a group of guide columns, each of which is installed at the bottom of the supporting top plate and extends to the bottom of the supporting top plate. The cylinder body of the lifting cylinder is installed in the supporting frame, and its piston rod is engaged with the supporting top plate. The supporting top plate is driven to rise and fall by the lifting cylinder, and the lifting process is guided by the guide columns.
[0061] The workpiece transfer assembly includes a transfer frame 710, a transfer belt 720 and a transfer motor 730. The transfer frame is installed in the frame and corresponds to the position of the load-bearing top plate. The transfer belt is installed in the transfer frame through rollers and can reciprocate in the transfer frame. The load-bearing top plate is located above the transfer belt. When the lifting cylinder carries it down, the transfer belt contacts the load-bearing top plate and can carry the load-bearing top plate to move, so as to input an unassembled alarm iron can or output an assembled alarm iron can. When the lifting cylinder carries it up, the transfer belt is separated from the load-bearing top plate and operates independently. The transfer motor is installed in the transfer frame and connected to the transfer belt through a transmission structure. The transfer belt is driven to reciprocate by the transfer motor.
[0062] In the description of the present utility model, it should be noted that when terms such as "upper", "lower", "inner", "outer", "left", and "right" indicate an orientation or positional relationship, they should be understood as being based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, when terms such as "first" and "second" appear, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, terms such as "installation", "setting", and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two elements. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
Claims
1. A CO alarm iron sheet feeding device, characterized in that: include: An iron sheet feeding assembly, wherein the iron sheet feeding assembly has an iron sheet accommodating space and can transport the iron sheets to be fed outwards; An iron sheet evacuation component is connected with the iron sheet feeding component, and the iron sheet feeding component conveys the iron sheets to the iron sheet evacuation component, and the iron sheet evacuation component drives the iron sheets to be dispersed so that they are independent of each other; An iron sheet positioning component, which corresponds to the position of the iron sheet evacuation component and can obtain the position information of each iron sheet in the iron sheet evacuation component; An iron sheet grabbing assembly, which corresponds to the position of the iron sheet evacuation assembly and cooperates with the iron sheet positioning assembly. The iron sheet positioning assembly provides the iron sheet position information to the iron sheet grabbing assembly, and the iron sheet grabbing assembly grabs the iron sheet in the iron sheet evacuation assembly according to the position information and carries it to move; The iron sheet centering component corresponds to and cooperates with the iron sheet grabbing component. The patch grabbing component carries the patch to the patch centering component, and the iron sheet centering component performs centering operation on the patch. A workpiece bearing assembly, which corresponds to the iron sheet grabbing assembly in position and has a space inside for placing an alarm iron can. The iron sheet grabbing assembly places the iron sheet into the alarm iron can; The workpiece transfer assembly corresponds to and cooperates with the workpiece bearing assembly in position and can drive the workpiece bearing assembly to move.
2. A CO alarm iron sheet feeding device according to claim 1, characterized in that: The iron sheet feeding assembly includes: A feeding bin body is arranged in the transverse direction and installed in the frame through an elastic support structure, and can be shaken in the frame, and has an iron sheet accommodating space inside; A guide trough body is installed on the side of the feeding bin body, extends obliquely downward, and is connected to the inside of the feeding bin body, and the iron sheets in the feeding bin body can be transported outward through the guide trough body; The vibration motor is installed at the bottom of the feeding bin body, which can drive the feeding bin body to shake and make the iron sheets output from the guide groove body.
3. A CO alarm iron sheet feeding device according to claim 2, characterized in that: The iron sheet evacuation assembly includes: The evacuation tray is installed in the frame through a movable connection structure. The evacuation tray is located below the guide slot body. The iron sheets output from the guide slot body can enter the evacuation tray. A voice coil motor is installed at the bottom of the evacuation tray.
4. A CO alarm iron sheet feeding device according to claim 3, characterized in that: The iron sheet positioning assembly includes: An assembly base, which is installed in the frame and located above the evacuation tray; A cantilever beam rod is installed at the bottom of the assembly base and extends outward from the assembly base; A positioning camera is installed on the cantilever beam and corresponds to the position of the evacuation pallet.
5. The CO alarm iron sheet feeding device according to claim 4, characterized in that: The iron sheet grabbing assembly includes: A grabbing robot, which is installed in the frame, corresponds to the position of the evacuation tray, and is electrically connected to the positioning camera through a signal line; The grabbing suction cup group is installed in the grabbing robot, and the grabbing robot can drive the grabbing suction cup group to move to the iron sheet according to the position coordinates of the iron sheet.
6. A CO alarm iron sheet feeding device according to claim 5, characterized in that: The iron sheet centering components include: A centering base, which is installed in the frame and corresponds to the position of the grasping robot; Clamping claw plates, the clamping claw plates are provided with at least one pair, each clamping claw plate is respectively located above the centering base, and the inner edge of the clamping claw plate is provided with a centering notch, and the centering notch is adapted to the shape of the iron sheet; A clamping cylinder is installed on the top of the centering base, and an output shaft of the clamping cylinder is engaged with the clamping claw plate.
7. The CO alarm iron sheet feeding device according to claim 5, characterized in that: The workpiece carrier assembly includes: A bearing frame, which is installed in the frame and has an installation space inside; The bearing top plate is located above the bearing seat frame, and a positioning through hole is opened inside the bearing top plate. The alarm iron can can be placed in the positioning through hole, and the grasping robot can carry the iron sheet into the alarm iron can through the grasping suction cup group; A guide column, wherein a group of guide columns are provided, each guide column is respectively installed at the bottom of the load-bearing top plate and extends below the load-bearing top plate; A lifting cylinder, the cylinder body of which is installed in the bearing seat frame, and the piston rod of which is engaged with the bearing top plate.
8. The CO alarm iron sheet feeding device according to claim 7, characterized in that: The workpiece transfer assembly includes: A transfer frame, which is installed in the frame and corresponds to the position of the load-bearing top plate; A transfer belt, which is installed in a transfer frame through rollers and can reciprocate in the transfer frame, and a bearing top plate is located above the transfer belt; The transfer motor is installed in the transfer frame and connected with the transfer belt through the transmission structure. The transfer motor drives the transfer belt to reciprocate.