High-precision adhesive tape rewinding machine
The high-precision tape rewinding machine addresses tension fluctuations by using adjustable speed control and real-time radius monitoring to maintain consistent tape tension and improve compactness, ensuring efficient and high-quality rewinding.
Patent Information
- Application Number
- CN202420488383.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-13
AI Technical Summary
Existing rewinding machines have constant unwinding and rewinding shaft speeds, leading to changes in tape tension due to varying roll diameters, affecting the compactness of the rewinding process.
A high-precision tape rewinding machine with adjustable speed control via infrared rangefinders and electric telescopic rods to maintain consistent tape tension, featuring a U-shaped base and integrated components for real-time radius monitoring and compacting.
Ensures consistent tape tension and improved rewinding compactness by dynamically adjusting speeds and using real-time radius monitoring, enhancing operational efficiency and product quality.
Smart Images

Figure CN222273630U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rewinding machines, and in particular relates to a high-precision adhesive tape rewinding machine. Background Art
[0002] A rewinder is a mechanical device used to rewind films, tapes or toilet paper wound on large rolls onto small rolls. Rewinders are mainly used in the preparation of products such as toilet paper rewinding, tape rewinding, plastic film rewinding, etc. The process of rewinding tape paper on a rewinder mainly involves feeding, rewinding, cutting, labeling and discharging.
[0003] However, in the existing rewinding machine, the speed of the unwinding shaft and the rewinding shaft is constant during the rewinding process. As the rewinding operation proceeds, the diameter of the tape roll on the unwinding shaft and the rewinding shaft changes, resulting in changes in the tension of the tape during rewinding, which can easily affect the compactness of the tape rewinding. Therefore, it is urgent to design a high-precision tape rewinding machine to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a high-precision tape rewinding machine to solve the problems existing in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a high-precision tape rewinding machine, comprising:
[0006] A rewinding machine body, the rewinding machine body comprising a base, a side plate and a top plate, one side of the side plate being provided with a mounting groove;
[0007] A feeding mechanism, the feeding mechanism comprising a feeding air expansion shaft arranged on one side of the side plate, a guide roller, and a motor 1 arranged on the other side of the side plate and transmission-connected to the feeding air expansion shaft;
[0008] The rewinding mechanism comprises a turntable movably sleeved in the mounting groove, a receiving air expansion shaft movably connected to one side of the turntable, a motor 2 fixedly connected to the other side of the turntable and drivingly connected to the receiving air expansion shaft, and a motor 3 fixedly connected to one side of the side plate, a connecting shaft fixedly connected at the center of one side of the turntable, and one end of the connecting shaft is connected to the output shaft of the motor 3 through a coupling;
[0009] The adjustment mechanism includes a display screen and function buttons arranged on one side of the base, a mounting plate and an infrared rangefinder arranged on one side of the side panel, and a mounting box arranged on the lower surface of the top plate, a clamping roller is arranged at the bottom of the mounting box, and an electric telescopic rod fixedly connected to the mounting box is arranged on the upper surface of the top plate.
[0010] Furthermore, the base, side panels and top panel are designed as an integrated unit and have a U-shaped structure. One side of the base is provided with an inclined surface, and the display screen and function buttons are arranged at both ends of the inclined surface.
[0011] Furthermore, two of the material receiving air expansion shaft and the second motor are provided, and the central axis surfaces of the two material receiving air expansion shafts and the pressing roller coincide with each other.
[0012] Furthermore, there are two infrared rangefinders in total. The upper infrared rangefinder coincides with the center axis of the upper receiving air expansion shaft and the guide roller, and the lower infrared rangefinder coincides with the center axis of the feeding air expansion shaft.
[0013] Furthermore, two ends of the installation box are provided with symmetrical movable grooves, and springs are provided in the movable grooves.
[0014] Furthermore, the base is provided with a PLC which is electrically connected to the feeding air expansion shaft, motor one, receiving air expansion shaft, motor two, motor three, display screen, function buttons, infrared rangefinder and electric telescopic rod respectively.
[0015] Furthermore, the guide roller and the pressure roller are both rubber rollers.
[0016] The technical effects and advantages of the utility model: the high-precision tape rewinder has advanced design, compact structure and is easy to use. By setting an infrared rangefinder, the radius of the tape roll on the feeding air expansion shaft and the receiving air expansion shaft can be monitored in real time. The rotation speed of motor two is set to a constant value. By changing the rotation speed of motor one, the linear speed of the tape roll on the feeding air expansion shaft and the receiving air expansion shaft can be made the same, ensuring that the tension of the tape remains unchanged during operation. By setting an electric telescopic rod, an installation box and a clamping roller, the tape roll on the receiving air expansion shaft can be compacted, which can improve the compactness of the tape rewinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a right side view of the utility model;
[0019] Figure 3 It is the front view of the utility model;
[0020] Figure 4 It is a vertical cross-sectional view of the utility model in the right viewing direction;
[0021] Figure 5 It is a rear view of the utility model.
[0022] In the figure: 100, rewinding machine body; 101, base; 102, side panel; 1021, mounting slot; 103, top panel; 200, feeding mechanism; 201, feeding air-expansion shaft; 202, guide roller; 203, motor 1; 300, rewinding mechanism; 301, turntable; 302, receiving air-expansion shaft; 303, motor 2; 304, connecting shaft; 305, motor 3; 400, adjusting mechanism; 401, display screen; 402, function button; 403, mounting plate; 404, infrared rangefinder; 405, mounting box; 4051, movable slot; 4052, spring; 406, clamping roller; 407, electric telescopic rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The utility model provides Figure 1-5 A high-precision tape rewinding machine as shown in the figure comprises:
[0027] The rewinding machine body 100 includes a base 101, a side plate 102 and a top plate 103, and a mounting groove 1021 is provided on one side of the side plate 102;
[0028] The feeding mechanism 200 includes a feeding air expansion shaft 201 arranged on one side of the side plate 102, a guide roller 202, and a motor 203 arranged on the other side of the side plate 102 and connected to the feeding air expansion shaft 201. The feeding air expansion shaft 201 is driven to rotate by the motor 203, so that the tape mother roll on the feeding air expansion shaft 201 can be unloaded;
[0029] The rewinding mechanism 300 includes a turntable 301 movably sleeved in the mounting groove 1021, a receiving air-expanding shaft 302 movably connected to one side of the turntable 301, a second motor 303 fixedly connected to the other side of the turntable 301 and transmission-connected to the receiving air-expanding shaft 302, and a third motor 305 fixedly connected to one side of the side plate 102. A connecting shaft 304 is fixedly connected to the center of one side of the turntable 301. One end of the connecting shaft 304 is connected to the output shaft of the third motor 305 through a coupling. The second motor 303 drives the receiving air-expanding shaft 302 to rotate, so as to rewind the adhesive tape. The third motor 305 drives the turntable 301 to rotate 180°. After the two receiving air-expanding shafts 302 are interchanged, the adhesive tape between the two receiving air-expanding shafts 302 is cut by a cutter, so that the two receiving air-expanding shafts 302 can be rewound alternately, which is beneficial to improving the rewinding efficiency.
[0030] The adjustment mechanism 400 includes a display screen 401 and a function button 402 arranged on one side of the base 101, a mounting plate 403 and an infrared rangefinder 404 arranged on one side of the side panel 102, and a mounting box 405 arranged on the lower surface of the top panel 103, a clamping roller 406 is provided at the bottom of the mounting box 405, and an electric telescopic rod 407 fixedly connected to the mounting box 405 is provided on the upper surface of the top panel 103.
[0031] In addition, the base 101, the side panel 102 and the top panel 103 are designed as an integrated unit and have a U-shaped structure. An inclined surface is provided on one side of the base 101, and the display screen 401 and the function button 402 are arranged at both ends of the inclined surface, which is convenient for observing the operation of each component and also convenient for inputting control instructions through the function button 402.
[0032] Specifically, two of the collecting air-inflating shafts 302 and the motor 2 303 are provided, and the two motors 2 303 can drive the two collecting air-inflating shafts 302 to operate independently, and the central axis surfaces of the two collecting air-inflating shafts 302 and the clamping roller 406 coincide with each other, ensuring that when the upper collecting air-inflating shaft 302 is performing a rewinding operation, the clamping roller 406 can compact the tape on the collecting air-inflating shaft 302.
[0033] It is worth mentioning that there are two infrared rangefinders 404. The upper infrared rangefinder 404 coincides with the central axis of the upper receiving air expansion shaft 302 and the guide roller 202, and the lower infrared rangefinder 404 coincides with the central axis of the feeding air expansion shaft 201, which is convenient for real-time monitoring of the radius of the tape roll on the upper receiving air expansion shaft 302 and the feeding air expansion shaft 201. Before monitoring, the radius of the receiving air expansion shaft 302 and the feeding air expansion shaft 201 is measured first, and then the infrared rangefinder 404 and the corresponding The distance between the receiving air expansion shaft 302 and the feeding air expansion shaft 201 is defined as a and b. During the rewinding operation, the distance between the infrared rangefinder 404 and the corresponding tape rolls on the receiving air expansion shaft 302 and the feeding air expansion shaft 201 is measured respectively, and the distance between the infrared rangefinder 404 and the corresponding tape rolls on the receiving air expansion shaft 302 and the feeding air expansion shaft 201 is defined as A and B. The sum of the absolute value of the difference between a and A and the radius of the receiving air expansion shaft 302 is the radius of the tape roll on the receiving air expansion shaft 302, and the sum of the absolute value of the difference between b and B and the radius of the feeding air expansion shaft 201 is the radius of the tape roll on the feeding air expansion shaft 201.
[0034] Specifically, symmetrical movable grooves 4051 are provided at both ends of the installation box 405, and springs 4052 are provided in the movable grooves 4051. When the radius of the tape on the receiving air-expanding shaft 302 gradually increases, the clamping roller 406 can be pushed upward to ensure that the receiving air-expanding shaft 302 can rotate normally during rewinding.
[0035] It should be noted that a PLC (programmable logic controller) is provided in the base 101, which is electrically connected to the feeding air expansion shaft 201, motor 1 203, receiving air expansion shaft 302, motor 2 303, motor 305, display screen 401, function button 402, infrared rangefinder 404 and electric telescopic rod 407, so as to facilitate the unified control of the operation of various electrical appliances through the PLC.
[0036] Specifically, the guide roller 202 and the pressure roller 406 are both rubber rollers, which can effectively prevent the tape from being damaged during the rewinding process.
[0037] Working principle: When the high-precision tape rewinder is used, firstly, the radius of the feeding air-expansion shaft 201 and the receiving air-expansion shaft 302 and the distance between the infrared rangefinder 404 and the feeding air-expansion shaft 201 and the receiving air-expansion shaft 302 are measured, and then the measured original data is entered into the rewinder body 100, and then the mother roll of tape is sleeved on the feeding air-expansion shaft 201, and the tape is guided by the guide roller 202 and then wound around the receiving air-expansion shaft 302, and then the electric telescopic rod 407 is started, and the electric telescopic rod 407 drives the installation box 405 to move downward until the clamping roller 406 fits with the receiving air-expansion shaft 302. The high-precision tape rewinder has an advanced design, a compact structure and is easy to use. By setting an infrared rangefinder 404, the radius of the tape roll on the feeding air expansion shaft 201 and the receiving air expansion shaft 302 can be monitored in real time. The rotation speed of the motor 2 303 is set to a constant value. By changing the rotation speed of the motor 1 203, the linear speed of the tape roll on the feeding air expansion shaft 201 and the receiving air expansion shaft 302 can be made the same, ensuring that the tension of the tape remains unchanged during operation. By setting an electric telescopic rod 407, an installation box 405 and a clamping roller 406, the tape roll on the receiving air expansion shaft 302 can be compacted, which can improve the compactness of the tape rewinding.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A high-precision tape rewinding machine, characterized in that: include: A rewinding machine body (100), the rewinding machine body (100) comprising a base (101), a side plate (102) and a top plate (103), one side of the side plate (102) being provided with a mounting groove (1021); A feeding mechanism (200), the feeding mechanism (200) comprising a feeding air expansion shaft (201) arranged on one side of the side plate (102), a guide roller (202), and a motor (203) arranged on the other side of the side plate (102) and drivingly connected to the feeding air expansion shaft (201); A rewinding mechanism (300), the rewinding mechanism (300) comprising a turntable (301) movably sleeved in a mounting groove (1021), a material receiving air expansion shaft (302) movably connected to one side of the turntable (301), a second motor (303) fixedly connected to the other side of the turntable (301) and transmission-connected to the material receiving air expansion shaft (302), and a third motor (305) fixedly connected to one side of a side plate (102), a connecting shaft (304) fixedly connected at the center of one side of the turntable (301), and one end of the connecting shaft (304) is connected to an output shaft of the third motor (305) via a coupling; An adjustment mechanism (400) comprising a display screen (401) and a function button (402) arranged on one side of a base (101), a mounting plate (403) and an infrared rangefinder (404) arranged on one side of a side plate (102), and a mounting box (405) arranged on the lower surface of a top plate (103), a pressing roller (406) being arranged at the bottom of the mounting box (405), and an electric telescopic rod (407) being fixedly connected to the mounting box (405) being arranged on the upper surface of the top plate (103).
2. The high-precision tape rewinding machine according to claim 1, characterized in that: The base (101), the side panel (102) and the top panel (103) are designed as an integral molding and present a U-shaped structure. An inclined surface is provided on one side of the base (101), and the display screen (401) and the function buttons (402) are arranged at both ends of the inclined surface.
3. The high-precision tape rewinding machine according to claim 1, characterized in that: The two material collecting air expansion shafts (302) and the second motor (303) are each provided with two, and the central axis surfaces of the two material collecting air expansion shafts (302) and the pressing roller (406) overlap.
4. The high-precision tape rewinding machine according to claim 1, characterized in that: There are two infrared rangefinders (404) in total. The upper infrared rangefinder (404) coincides with the center axis of the upper material receiving air expansion shaft (302) and the guide roller (202), and the lower infrared rangefinder (404) coincides with the center axis of the feeding air expansion shaft (201).
5. The high-precision tape rewinding machine according to claim 1, characterized in that: Symmetrical movable grooves (4051) are provided at both ends of the installation box (405), and springs (4052) are provided in the movable grooves (4051).
6. The high-precision tape rewinding machine according to claim 1, characterized in that: The base (101) is provided with a PLC which is electrically connected to the feeding air expansion shaft (201), the motor 1 (203), the receiving air expansion shaft (302), the motor 2 (303), the motor 3 (305), the display screen (401), the function button (402), the infrared rangefinder (404) and the electric telescopic rod (407).
7. The high-precision tape rewinding machine according to claim 1, characterized in that: The guide roller (202) and the pressure roller (406) are both rubber rollers.