Edible mushroom culture medium filling device
By designing a edible fungi cultivation matrix filling device that uses components such as vibration balls and extension plates, the problem of the inability to evenly distribute the matrix material during the filling process is solved, the uniform distribution of the matrix material and the improvement of the filling effect is achieved, and the uniform growth of the edible fungi mycelium is promoted.
Patent Information
- Application Number
- CN202510068660.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the filling process of the existing edible fungus cultivation matrix filling device, the matrix material cannot be evenly distributed in the bottle, resulting in poor filling effect and affecting the subsequent growth of edible fungus mycelium.
A edible fungi cultivation matrix filling device was designed, and the vibration balls were used to make circular motions around the filling bottle, and intermittently impacted the bottle wall, so as to promote the uniform distribution of the matrix material through external shock force. At the same time, through the linkage between the extension plate and the strike ball, the telescopic tube is subjected to vibration force, preventing the matrix material from being blocked and attached, and the pressure plate is used to automatically flatten the material surface to improve the compactness of the matrix material.
The uniform distribution of matrix materials in the filling bottle is achieved, preventing accumulation, improving the growth environment of edible fungi mycelium, and ensuring the filling effect and subsequent cultivation effect.
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Figure CN119631812A_ABST
Abstract
Description
Technical Field
[0001] The invention provides an edible fungus cultivation substrate filling device, and particularly relates to the technical field of edible fungus cultivation. Background Art
[0002] Edible fungi are a type of mushroom that can be eaten by people, and the cultivation medium is the specific base material required for the growth of edible fungi. The cultivation medium is generally composed of sawdust, bran, straw, etc. It needs to be mixed evenly with the mycelium before cultivation, and then bagged by filling to form an independent fungus bottle.
[0003] In the invention patent with application number 202411278900.2, a device for filling edible fungus cultivation substrate is disclosed, which facilitates the adjustment of the horizontal height of the filling barrel by the extension and retraction of the electric telescopic rod, so as to facilitate the filling and injection of the injection head, and the edible fungus cultivation substrate is transported to the hose by the material pump, and the edible fungus cultivation substrate is transported to the injection head by the hose. When the filling barrel is filled, in order to avoid damage to the injection head during filling, the injection head is adjusted by the telescopic spring to avoid damage caused by pressing the injection head;
[0004] However, during the filling process of the above-mentioned filling device, when the matrix material falls into the bottle, the matrix material will accumulate in the bottle, and the matrix material cannot be evenly distributed in the bottle, which will not only affect the filling effect of the matrix material, but also affect the subsequent growth of edible fungus mycelium in the matrix material due to the uneven distribution of the matrix material in the bottle.
[0005] Therefore, the present invention proposes an edible fungus cultivation substrate filling device to make up for and improve the deficiencies of the prior art. Summary of the invention
[0006] In view of the defects existing in the prior art, the present invention provides an edible fungus cultivation matrix filling device, which can effectively solve the relevant technical problems raised by the background technology.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] The invention discloses an edible fungus cultivation substrate filling device, comprising a filling table, the upper surface of the filling table is fixedly provided with a right-angle plate, the top of the right-angle plate is provided with a storage barrel for holding the edible fungus cultivation substrate, the bottom center of the storage barrel is connected and provided with a filling pipe, the filling table is provided with a conveyor belt, a plurality of filling bottles are evenly placed on the upper surface of the conveyor belt, two twin rods are symmetrically fixedly provided on the upper surface of the filling table and on both sides of the conveyor belt, the sides of the two twin rods close to each other are fitted with the outer wall of each filling bottle, the sides of the two twin rods close to the filling pipe are both provided with arc parts, the arc parts are located below the filling pipe, two electric clamps for clamping the outer wall of the bottom of the filling bottle are symmetrically provided at the positions corresponding to the positions of the arc parts on the upper surface of the filling table, a collecting wheel disc is provided on one side of the upper surface of the filling table, and the position of the collecting wheel disc corresponds to the position of the conveyor belt;
[0009] The right-angle plate is provided with a filling and sparging mechanism, which includes a transverse plate fixedly connected to the right-angle plate, a driving motor is fixedly installed on the top surface of the transverse plate on one side close to the conveyor belt, an output shaft below the driving motor passes through the transverse plate and extends to the bottom of the transverse plate, a small pulley is fixedly connected to the part of the driving motor output shaft located below the transverse plate, a raised ring is fixedly provided at one end of the transverse plate close to the filling pipe, a large pulley is rotatably connected to the bottom of the raised ring, the large pulley is in a circular ring shape, and the large pulley is connected to the A linkage belt is connected for transmission between the small pulleys, the raised ring and the large pulley are coaxially arranged with the filling tube, a groove plate is fixedly arranged on the inner ring surface of the large pulley, a vertical plate is slidably arranged on the groove plate, a plurality of vibration balls are evenly arranged on the side of the vertical plate close to the filling bottle, an in-groove spring is connected between the sliding part of the vertical plate and the groove plate and the groove plate, a resistance ball is fixedly connected to the top of the vertical plate, a plurality of arc-surface convex blocks are evenly arranged on the inner ring surface of the raised ring, and each arc-surface convex block is located on the rotation path of the resistance ball.
[0010] Preferably, the outer surfaces of the two twin rods are smooth.
[0011] Preferably, the two electric clamps are composed of an electrically controlled telescopic cylinder fixedly connected to the upper surface of the filling table and a clamping plate fixedly connected to the telescopic end of the electric telescopic cylinder.
[0012] Preferably, a plurality of placement grooves for placing filled bottles are evenly arranged on the collecting wheel, and the bottom groove surface of the placement groove is flush with the upper surface of the conveyor belt.
[0013] Preferably, the grooved plate is provided with a rectangular groove, and the vertical plate can only be displaced horizontally in the rectangular groove.
[0014] Preferably, the vibration ball is made of rubber, and initially the vibration ball does not conflict with the outer wall of the filling bottle.
[0015] Preferably, an extension plate is fixedly provided on one side of the resistance ball close to the filling pipe, and a plurality of knocking balls are evenly provided on the surface of one side of the extension plate close to the filling pipe, and each of the knocking balls is made of rubber.
[0016] Preferably, a follow-up pressing mechanism is provided on one side of the transverse plate, and the follow-up pressing mechanism includes a special-shaped plate fixedly connected to the outer wall of one side of the transverse plate, and the special-shaped plate is rotatably connected to a reciprocating screw rod 1 on the side away from the transverse plate, and the bottom of the reciprocating screw rod 1 is fixedly connected to a synchronous wheel 1, and the bottom of the small pulley is fixedly connected to a synchronous wheel 2, and a synchronous belt is transmitted between the synchronous wheel 2 and the synchronous wheel 1, and a nut ring 1 is threadedly connected to the reciprocating screw rod 1, and the side of the nut ring 1 away from the reciprocating screw rod 1 is fixedly connected to a limiting plate, and a limiting groove 1 is provided on the side of the special-shaped plate close to the limiting plate, and the limiting plate and the limiting groove 1 are slidably connected, and the end of the limiting plate away from the nut ring 1 is fixedly connected to a spring telescopic rod, and the telescopic end of the spring telescopic rod is fixedly connected to a pressure plate.
[0017] Preferably, the position of the top surface of the limiting plate corresponding to the top groove surface of the limiting groove has magnetism, and the top groove surface of the limiting groove has magnetism opposite to that of the magnetic part of the limiting groove.
[0018] Preferably, a mating component is provided on the special-shaped plate, and the mating component includes a reciprocating screw rod 2 fixedly connected to the top of the reciprocating screw rod 1, a nut ring 2 is threadedly connected to the reciprocating screw rod 2, a side of the nut ring 2 away from the reciprocating screw rod 2 is fixedly connected to a limiting rod, an end of the limiting rod away from the nut ring 2 is fixedly connected to an insert rod, a limiting groove 2 is provided at a position on the special-shaped plate corresponding to the limiting rod, and the limiting rod is slidably connected in the limiting groove 2.
[0019] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:
[0020] The edible fungus cultivation matrix filling device uses a vibrating ball that can continuously make a circular motion around a filling bottle and intermittently reciprocately hit the outer wall of the filling bottle, so that the filling bottle is subjected to an external vibration force in the process of receiving the filling material. Under the action of the vibration force, the matrix material falling into the filling bottle is better and more evenly distributed in the filling bottle, effectively preventing the matrix material from accumulating in the filling bottle, which is conducive to the subsequent edible fungus hyphae to spread and grow evenly in the matrix material.
[0021] By utilizing the linkage cooperation between the extension plate, the knocking ball and the resistance ball, the knocking ball is caused to continuously rotate and intermittently knock the outer wall of the telescopic tube, so that the telescopic tube is subjected to the external vibration force, which can not only prevent the matrix material from being blocked in the filling tube and the telescopic tube, but also reduce the matrix material from being attached to the inside of the telescopic tube and the filling tube, which is beneficial to the filling operation of the filling tube and the telescopic tube;
[0022] When a bottle is filled, the surface of the matrix material is automatically flattened by the reciprocating pressure plate, which not only ensures the flatness of the matrix material surface, which is conducive to the growth of mycelium on a relatively uniform plane, but also improves the compactness of the matrix material after filling through flattening, avoids the situation where the matrix material is too loose and causes the mycelium to age, and is also conducive to the better growth of mycelium in the matrix material;
[0023] After the substrate material is filled and flattened, a hole is automatically opened in the substrate material by the downward movement of the insertion rod, without the need for subsequent manual processing. By opening the hole, the oxygen in the filling bottle can be increased, which helps the mycelium to grow and spread in the substrate material, further improving the cultivation effect after the substrate material is filled. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a main perspective structural diagram of the present invention;
[0025] Figure 2 It is a partial three-dimensional structural diagram of the filling station and the relevant parts of the right-angle plate in the cut state of the present invention;
[0026] Figure 3 It is a partial three-dimensional structural diagram of the twin rods and the related parts of the torsion spring partition of the present invention;
[0027] Figure 4 It is a partial three-dimensional structural diagram of the relevant components of the transverse plate of the present invention;
[0028] Figure 5 It is a partial three-dimensional structural diagram of the relevant components at another viewing angle of the horizontal plate of the present invention;
[0029] Figure 6 It is a partial exploded three-dimensional structural diagram of the raised ring and the large pulley and related parts of the present invention;
[0030] Figure 7 It is a partial three-dimensional structural diagram of the relevant parts of the transverse plate and the special-shaped plate of the present invention;
[0031] Figure 8 It is a partial three-dimensional structural diagram of the relevant parts of the special-shaped plate of the present invention;
[0032] Fig. 9 It is a partial three-dimensional structural diagram of two related parts of the reciprocating screw rod of the present invention.
[0033] The numbers in the figure represent:
[0034] 1. Filling table; 101. Twin rods; 103. Arc part; 104. Electric clamp; 11. Conveyor belt; 111. Filling bottle; 12. Right angle plate; 13. Storage barrel; 14. Filling pipe; 15. Collection wheel;
[0035] Filling and mixing mechanism: 21, horizontal plate; 22, driving motor; 23, small pulley; 24, raised ring; 25, large pulley; 26, linkage belt; 27, grooved plate; 28, vertical plate; 281, vibration ball; 29, spring; 210, resistance ball; 211, extension plate; 212, knocking ball;
[0036] Follow-up pressing mechanism: 31, special-shaped plate; 32, reciprocating screw rod 1; 33, synchronous wheel 1; 34, synchronous wheel 2; 35, synchronous belt; 36, nut ring 1; 37, limit plate; 371, limit groove 1; 38, pressure plate; 381, spring telescopic rod;
[0037] Matching components: 41, reciprocating screw rod 2; 42, nut ring 2; 43, limit rod; 44, limit groove 2; 45, plug rod. DETAILED DESCRIPTION
[0038] The present invention will be further described below in conjunction with the embodiments.
[0039] Embodiment 1:
[0040] like Figures 1 to 3As shown, a device for filling edible fungus cultivation substrate comprises a filling table 1, a right-angle plate 12 is fixedly provided on the upper surface of the filling table 1, a storage barrel 13 for containing edible fungus cultivation substrate is provided on the top of the right-angle plate 12, a filling pipe 14 is connected to the bottom center of the storage barrel 13, the storage barrel 13 consists of a barrel body and a cover body, the cover body and the barrel body are threadedly connected, and a stirring motor is provided on the cover body, the output shaft of the stirring motor extends to the inside of the barrel body, and a stirring shaft is fixedly connected to one end of the barrel body, the stirring shaft is driven to rotate by the stirring motor, and the uniformity of the distribution of the substrate in the barrel can be promoted, the above-mentioned stirring motor and stirring shaft are both prior art, so they are not numbered in the figure. The lower end of the filling tube 14 is slidably connected to the telescopic tube, which is connected to the filling tube 14. An electric telescopic rod is fixedly installed on the side of the outer wall of the filling tube 14 close to the telescopic tube, and its telescopic end is fixedly connected to the outer wall of the telescopic tube. The telescopic tube can be driven to move up and down by the telescopic end of the electric telescopic rod, and an electric valve is installed at the part where the filling tube 14 is connected to the storage barrel 13. A conveyor belt 11 is arranged on the filling platform 1, and a plurality of filling bottles 111 are evenly placed on the upper surface of the conveyor belt 11. Two twin rods 101 are symmetrically fixed on the upper surface of the filling platform 1 and located on both sides of the conveyor belt 11. The outer surfaces of the two twin rods 101 are smooth surfaces. The side of the two twin rods 101 close to each other fits with the outer wall of each filling bottle 111. Specifically, the two twin rods 101 are provided with equally spaced indicating arrows. When the user places the empty filling bottle 111 on the upper surface of the conveyor belt 11 for the first time, the position of the indicating arrow can be used as a reference to align the empty filling bottle 111 with the indicating arrow, so as to ensure that each empty filling bottle 111 can be evenly spaced on the conveyor belt 11 for subsequent filling. The two twin rods 101 are provided with arc portions 103 on the side close to the filling pipe 14. The arc portions 103 are located below the filling pipe 14, and the arc portions 103 on the twin rods 101 do not fit with the filling bottle 111. Two electric clamps 104 for clamping the bottom outer wall of the filling bottle 111 are symmetrically arranged at the position corresponding to the arc portion 103 on the upper surface of the filling table 1. The two electric clamps 104 are composed of an electrically controlled telescopic cylinder fixedly connected to the upper surface of the filling table 1 and a clamping plate fixedly connected to the telescopic end of the electric telescopic cylinder. Specifically, two clamping grooves matching the external shape of the filling bottle 111 are provided on the clamping plate, and anti-slip layers are provided on the groove surfaces of the two clamping grooves, and the two clamping grooves correspond to the bottoms of two adjacent filling bottles 111, that is, two adjacent filling bottles 111 can be clamped and fixed by using the two clamping grooves.A collecting wheel 15 is provided on one side of the upper surface of the filling table 1, and the position of the collecting wheel 15 corresponds to the position of the conveyor belt 11. A plurality of placement slots for placing the filled bottles 111 are evenly provided on the collecting wheel 15, and the bottom slot surface of the placement slot is flush with the upper surface of the conveyor belt 11, that is, with the conveyance of the conveyor belt 11, the filled bottles 111 can be directly conveyed horizontally to the placement slot; the bottom of the collecting wheel 15 can be connected to an external motor, and the collecting wheel 15 is driven by the external motor to rotate intermittently, so as to automatically catch the filled bottles 111 on the conveyor belt 11, so as to realize automatic collection, so that the user can take them manually.
[0041] like Figures 4 to 6 The right-angle plate 12 is provided with a filling and sizing mechanism, which includes a transverse plate 21 fixedly connected to the right-angle plate 12, a driving motor 22 is fixedly installed on the top surface of the transverse plate 21 on one side close to the conveyor belt 11, the output shaft below the driving motor 22 passes through the transverse plate 21 and extends to the bottom of the transverse plate 21, a small pulley 23 is fixedly connected to the output shaft of the driving motor 22 located below the transverse plate 21, and a transverse plate 21 is fixedly provided at one end close to the filling pipe 14 The raised ring 24 is rotatably connected with a large pulley 25 at the bottom thereof. The large pulley 25 is set in a hollow annular shape. A linkage belt 26 is connected between the large pulley 25 and the small pulley 23. The raised ring 24 and the large pulley 25 are coaxially arranged with the filling tube 14. A groove plate 27 is fixedly arranged on the inner ring surface of the large pulley 25. A vertical plate 28 is slidably arranged on the groove plate 27. The initial position of the vertical plate 28 is always located on the side close to the arc portion 103. A plurality of vibration balls 281 are evenly arranged on the side close to the filling bottle 111 below the vertical plate 28. The plurality of vibration balls 281 are all made of rubber. A groove spring 29 is connected between the sliding part of the vertical plate 28 and the groove plate 27 and the groove plate 27. That is to say, when the vertical plate 28 is in this position, it will not block the horizontal transportation of the filling bottle 111. A rectangular groove is provided on the groove plate 27, and the vertical plate 28 can only be displaced horizontally in the rectangular groove, and one end of the spring 29 in the groove is fixedly connected to the groove surface of the rectangular groove, and the other end is fixedly connected to the side wall at the top of the vertical plate 28. A contact ball 210 is fixedly connected to the top of the vertical plate 28, and a plurality of arc surface protrusions are evenly arranged on the inner ring surface of the raised ring 24, and each arc surface protrusion is located on the rotation path of the contact ball 210. Initially, the contact ball 210 is located between two adjacent arc surface protrusions.
[0042] Furthermore, if Figure 5 , Figure 6As shown, an extension plate 211 is fixedly provided on one side of the resistance ball 210 close to the filling tube 14, and a plurality of knocking balls 212 are evenly provided on the surface of the extension plate 211 close to the filling tube 14. Each knocking ball 212 is made of rubber. When the telescopic tube under the filling tube 14 moves downward, the plurality of knocking balls 212 are exactly opposite to the outer wall of the telescopic tube.
[0043] The electric clamp 104, the conveyor belt 11, the electric control valve on the filling pipe 14, the electric telescopic rod, and the driving motor 22 are all controlled by an external controller.
[0044] When in use: the user places the empty filling bottle 111 horizontally on the conveyor belt 11, and then starts the conveyor belt 11 through the external controller to start conveying, so that an empty filling bottle 111 is sent horizontally to the direction close to the collecting wheel 15 and directly below the filling pipe 14, and then the conveyor belt 11 is stopped to continue conveying. Then the electric clamp 104 is started by the controller, so that the two clamping plates are simultaneously close to the bottom outer wall of the filling bottle 111, and finally the bottom of the filling bottle 111 is clamped to ensure the stability of the filling bottle 111 on the conveyor belt 11, thereby ensuring the stability during filling. Then, the electric telescopic rod is started by the controller, and the telescopic tube is urged to move downward and extend into the inside of the filling bottle 111, and then the electric control valve is opened again. With the opening of the electric control valve, the matrix material inside the storage barrel 13 will be sent into the inside of the filling bottle 111 through the filling tube 14 and the telescopic tube. After the matrix material filling is completed, the electric control valve is automatically closed by the controller to stop the filling, and then the electric telescopic rod is controlled by the controller to drive the telescopic tube to move up and reset. So far, the filling work of an empty filling bottle 111 has been completed. Subsequently, the conveyor belt 11 is continued to be started by the external controller, and the filling bottle 111 that has been filled above is horizontally sent away from the bottom of the filling tube 14 along with the conveying of the conveyor belt 11. According to this step, multiple filling bottles 111 on the conveyor belt 11 can be filled one after another.
[0045] At the same time, during the above-mentioned filling process, the drive motor 22 is started simultaneously through the external controller, and the output shaft of the drive motor 22 is used to drive the small pulley 23 to rotate continuously, thereby driving the large pulley 25 to rotate synchronously through the linkage belt 26. As the large pulley 25 rotates, the groove plate 27, the vertical plate 28, the spring 29 in the groove, and the contact ball 210 will be driven to rotate synchronously. When the contact ball 210 contacts a circular arc surface convex block on the inner ring surface of the raised ring 24, under the sliding cooperation of the vertical plate 28 and the rectangular groove of the groove plate 27, the contact ball 210, the vertical plate 28, and the vibration ball 281 are all horizontally displaced in the direction close to the filling bottle 111, and the spring 29 in the groove is in a compressed state during the process. When the contact ball 210 moves between two adjacent arc surface protrusions, the spring 29 in the groove acts on the contact ball 210, the vertical plate 28 and the vibration ball 281 to reset in the opposite direction. In this cycle, as the large pulley 25 rotates continuously, the vibration ball 281 is driven to continuously make circular motion around the periphery of the filling bottle 111. During the process, multiple vibration balls 281 intermittently and reciprocally hit the outer wall of the filling bottle 111 to generate vibration force, and promote the vibration force to be transmitted to the filling bottle 111. When a filling bottle 111 is filled, the external controller controls the drive motor 22 to turn off. After the drive motor 22 is turned off, the vertical plate 28 and the vibration ball 281 automatically return to the initial position. When the next empty filling bottle 111 continues to be filled, the external controller will start the drive motor 22 again, so that the vibration ball 281 can be used to knock the outer wall of the filling bottle 111 during the process of filling multiple filling bottles 111.
[0046] Therefore, during the filling process of the filling bottle 111, a vibration ball 281 that can continuously make a circular motion around the filling bottle 111 is utilized to intermittently reciprocately impact the outer wall of the filling bottle 111, thereby causing the filling bottle 111 to be subjected to the effect of an external vibration force during the process of receiving the filling material. Under the effect of the vibration force, the matrix material that falls into the filling bottle 111 is caused to be better and more evenly distributed inside the filling bottle 111, thereby effectively preventing the matrix material from accumulating in the filling bottle 111, and facilitating the subsequent uniform spreading and growth of edible fungus mycelium in the matrix material.
[0047] In addition, during the continuous rotation of the contact ball 210, the extension plate 211 and the knocking ball 212 are also driven to move synchronously, and as the contact ball 210 and the knocking ball 212 reciprocate horizontally, the knocking ball 212 is prompted to intermittently hit the outer wall of the telescopic tube below the filling tube 14. Therefore, by utilizing the linkage cooperation between the extension plate 211 and the knocking ball 212 and the contact ball 210, the knocking ball 212 is prompted to intermittently knock the outer wall of the telescopic tube in a state of continuous rotation, causing the telescopic tube to be affected by external vibration force, which can not only prevent the matrix material from being blocked in the filling tube 14 and the telescopic tube, but also reduce the matrix material from being attached to the inside of the telescopic tube and the filling tube 14, which is beneficial to the filling operation of the filling tube 14 and the telescopic tube.
[0048] Embodiment 2:
[0049] like Figure 7 , Figure 8 As shown, the edible fungus cultivation substrate filling device also includes a follow-up pressing mechanism arranged on one side of the horizontal plate 21, and the follow-up pressing mechanism includes a special-shaped plate 31 fixedly connected to the outer wall of one side of the horizontal plate 21, and the special-shaped plate 31 is rotatably connected to a reciprocating screw rod 1 32 on the side away from the horizontal plate 21, and the bottom of the reciprocating screw rod 1 32 is fixedly connected to a synchronous wheel 1 33, and the bottom of the small pulley 23 is fixedly connected to a synchronous wheel 2 34, and the transmission connection between the synchronous wheel 2 34 and the synchronous wheel 1 33 is A synchronous belt 35 is connected, a nut ring 36 is threadedly connected to the reciprocating screw rod 32, a side of the nut ring 36 away from the reciprocating screw rod 32 is fixedly connected to a limit plate 37, a side of the special-shaped plate 31 close to the limit plate 37 is provided with a limit groove 371, the limit plate 37 and the limit groove 371 are slidably connected, one end of the limit plate 37 away from the nut ring 36 is fixedly connected to a spring telescopic rod 381, and a pressure plate 38 is fixedly connected to the telescopic end of the spring telescopic rod 381. The position where the top surface of the limiting plate 37 corresponds to the top groove surface of the limiting groove 371 is magnetic, and the top groove surface of the limiting groove 371 has magnetism opposite to the magnetic part of the limiting groove 371. Initially, the top surface of the limiting plate 37 and the top groove surface of the limiting groove 371 are magnetically connected, and their function is to limit the initial positions of the nut ring 36, the limiting plate 37, and the pressure plate 38 to prevent the three from moving downward under the action of gravity; and when a filled bottle 111 is delivered to the position of the pressure plate 38, the pressure plate 38 and the filling bottle 111 are coaxial at this time.
[0050] When in use: when a filling bottle 111 is filled, the clamping plate in the electric clamp 104 is controlled by the external controller to be away from the bottom of the filling bottle 111, and then the filling bottle 111 is horizontally conveyed to the bottom of the vertical plate 28 with the conveyor belt 11. At this time, as the next empty filling bottle 111 is filled, the driving motor 22 will also drive the small pulley 23 to rotate continuously, thereby driving the synchronous wheel 2 34 to rotate synchronously through the small pulley 23, and then driving the synchronous wheel 1 33 and the reciprocating screw 1 32 to rotate synchronously through the synchronous belt 35. After the reciprocating screw 1 32 rotates, under the sliding cooperation of the limit groove 1 371 and the limit plate 37, the nut ring 1 36, the limit plate 37, and the pressure plate 38 are gradually displaced vertically from top to bottom. In this process, the downward moving force of the nut ring 1 36 is greater than the magnetic attraction between the limit plate 37 and the top groove surface of the limit groove 1 371. As the pressing plate 38 moves downward to the final position, the pressing plate 38 is now inside the upper part of the filling bottle 111 already filled with the matrix material, and contacts the matrix material. Subsequently, as the reciprocating screw rod 132 continues to rotate, the nut ring 136 and the pressing plate 38 are driven to move up and reset, so that as the reciprocating screw rod 132 continues to rotate, the pressing plate 38 is driven to reciprocate up and down. During the reciprocating movement of the pressing plate 38, under the elastic force of the spring telescopic rod 381, it is ensured that the bottom surface of the pressing plate 38 always contacts the material surface of the matrix material in the filling bottle 111. When the empty filling bottle 111 is filled, the output shaft of the driving motor 22 stops rotating at this time, and the nut ring 136 automatically returns to the initial position after the output shaft of the driving motor 22 stops rotating.
[0051] Therefore, when a filling bottle 111 is filled, the surface of the matrix material is automatically flattened by the pressure plate 38 that reciprocates up and down, which not only ensures the flatness of the surface of the matrix material, which is conducive to the growth of mycelium on a relatively uniform plane, but also improves the compactness of the matrix material after filling through flattening, avoids the situation where the matrix material is too loose and causes the mycelium to age, and is also conducive to the mycelium to grow better in the matrix material.
[0052] Embodiment three:
[0053] like Fig. 9As shown, the edible fungus cultivation matrix filling device also includes a matching component arranged on the special-shaped plate 31, and the matching component includes a reciprocating screw rod 2 41 fixedly connected to the top of the reciprocating screw rod 1 32. Specifically, the bottom of the reciprocating screw rod 2 41 passes through the special-shaped plate 31 and is coaxially fixedly connected to the reciprocating screw rod 1 32. A nut ring 42 is threadedly connected to the reciprocating screw rod 41, and a limit rod 43 is fixedly connected to the side of the nut ring 42 away from the reciprocating screw rod 41, and an insertion rod 45 is fixedly connected to the end of the limit rod 43 away from the nut ring 42. Specifically, the bottom of the insertion rod 45 is conical, which can be better inserted into the matrix material, and the pressure plate 38 and the insertion rod 45 are coaxially arranged, and a through hole is provided in the center of the pressure plate 38 for the insertion rod 45 to move up and down; when a filled filling bottle 111 is conveyed by the conveyor belt 11 and is delivered to the position corresponding to the insertion rod 45, the insertion rod 45 is coaxial with the filling bottle 111 at this time, and the length of the insertion rod 45 is adapted to the depth of the filling bottle 111, that is, after the insertion rod 45 moves downward to the final position, it just contacts the bottom of the filling bottle 111. A second limiting groove 44 is provided on the special-shaped plate 31 at a position corresponding to the limiting rod 43. The limiting rod 43 is slidably connected in the second limiting groove 44. Initially, the limiting rod 43 and the second limiting groove 44 are also magnetically connected, which serves to ensure that the insertion rod 45 does not fall downward initially.
[0054] During use: during the flattening process of the matrix material inside the filling bottle 111, the rotation of the reciprocating screw 1 32 will also drive the reciprocating screw 2 41 to rotate synchronously. With the rotation of the reciprocating screw 2 41, the slidable cooperation of the limit rod 43 and the limit groove 2 44 causes the nut ring 2 42, the limit rod 43, and the insertion rod 45 to reciprocate up and down. When the insertion rod 45 moves downward, the insertion rod 45 will be gradually inserted into the matrix material, and finally the lower end of the insertion rod 45 will be in contact with the bottom surface inside the filling bottle 111. Therefore, after the matrix material is filled and flattened, a hole is automatically opened in the matrix material by the downward movement of the insertion rod 45, without the need for subsequent manual processing. By opening the hole, the oxygen in the filling bottle 111 can be increased, which is conducive to the growth and spread of mycelium in the matrix material, and further improves the cultivation effect after the matrix material is filled. When the output shaft of the driving motor 22 stops rotating, the nut ring 42, the limit rod 43 and the insertion rod 45 will all return to their initial positions to avoid affecting the continued transportation of the filling bottles 111.
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for filling edible fungus cultivation substrate, comprising a filling platform (1), a right-angle plate (12) is fixedly arranged on the upper surface of the filling platform (1), a storage barrel (13) for containing edible fungus cultivation substrate is arranged on the top of the right-angle plate (12), and a filling pipe (14) is connected to the center of the bottom of the storage barrel (13), characterized in that: A conveyor belt (11) is arranged on the filling platform (1), and a plurality of filling bottles (111) are evenly placed on the upper surface of the conveyor belt (11). Two twin rods (101) are symmetrically fixedly arranged on the upper surface of the filling platform (1) and located on both sides of the conveyor belt (11). The sides of the two twin rods (101) close to each other are in contact with the outer wall of each filling bottle (111). The sides of the two twin rods (101) close to the filling pipe (14) are both provided with an arc portion (103), and the arc portion (103) is located below the filling pipe (14). Two electric clamps (104) for clamping the outer wall of the bottom of the filling bottle (111) are symmetrically arranged at the position corresponding to the position of the arc portion (103) on the upper surface of the filling platform (1). A collecting wheel disc (15) is arranged on one side of the upper surface of the filling platform (1), and the position of the collecting wheel disc (15) corresponds to the position of the conveyor belt (11). The right-angle plate (12) is provided with a filling and sparging mechanism, which comprises a transverse plate (21) fixedly connected to the right-angle plate (12); a driving motor (22) is fixedly installed on the top surface of one side of the transverse plate (21) close to the conveyor belt (11); an output shaft below the driving motor (22) passes through the transverse plate (21) and extends to the bottom of the transverse plate (21); a small belt pulley (23) is fixedly connected to the output shaft of the driving motor (22) located below the transverse plate (21); a raised ring (24) is fixedly provided at one end of the transverse plate (21) close to the filling pipe (14); a large belt pulley (25) is rotatably connected to the bottom of the raised ring (24); the large belt pulley (25) is in the shape of a circular ring, and the large belt pulley (25) is connected to the small belt pulley A linkage belt (26) is connected between the two ends of the filling tube (14) and the two ends of the filling tube (14). The raised ring (24) and the large pulley (25) are coaxially arranged with the filling tube (14). A grooved plate (27) is fixedly arranged on the inner ring surface of the large pulley (25). A vertical plate (28) is slidably arranged on the grooved plate (27). A plurality of vibration balls (281) are evenly arranged on the side of the vertical plate (28) close to the filling bottle (111). A groove spring (29) is connected between the sliding portion of the vertical plate (28) and the grooved plate (27) and the grooved plate (27). A contact ball (210) is fixedly connected to the top of the vertical plate (28). A plurality of arc-surface protrusions are evenly arranged on the inner ring surface of the raised ring (24), and each arc-surface protrusion is located on the rotation path of the contact ball (210).
2. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: The outer surfaces of the two twin rods (101) are both smooth surfaces.
3. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: The two electric clamps (104) are both composed of an electrically controlled telescopic cylinder fixedly connected to the upper surface of the filling table (1) and a clamping plate fixedly connected to the telescopic end of the electric telescopic cylinder.
4. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: The collecting wheel (15) is evenly provided with a plurality of placement grooves for placing the filling bottles (111), and the bottom groove surfaces of the placement grooves are flush with the upper surface of the conveyor belt (11).
5. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: The grooved plate (27) is provided with a rectangular groove, and the vertical plate (28) can only be displaced horizontally in the rectangular groove.
6. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: The vibrating ball (281) is made of rubber, and initially the vibrating ball (281) does not collide with the outer wall of the filling bottle (111).
7. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: An extension plate (211) is fixedly arranged on one side of the resistance ball (210) close to the filling pipe (14), and a plurality of knocking balls (212) are evenly arranged on the surface of one side of the extension plate (211) close to the filling pipe (14), and each of the knocking balls (212) is made of rubber.
8. The edible fungus cultivation substrate filling device according to claim 1, characterized in that: A follow-up pressing mechanism is provided on one side of the transverse plate (21), and the follow-up pressing mechanism comprises a special-shaped plate (31) fixedly connected to the outer wall of one side of the transverse plate (21); a side of the special-shaped plate (31) away from the transverse plate (21) is rotatably connected to a reciprocating screw rod (32); a synchronous wheel (33) is fixedly connected to the bottom of the reciprocating screw rod (32); a synchronous wheel (34) is fixedly connected to the bottom of the small pulley (23); a synchronous belt (35) is transmission-connected between the synchronous wheel (34) and the synchronous wheel (33); A nut ring (36) is threadedly connected to the reciprocating screw rod (32); a side of the nut ring (36) away from the reciprocating screw rod (32) is fixedly connected to a limiting plate (37); a side of the special-shaped plate (31) close to the limiting plate (37) is provided with a limiting groove (371); the limiting plate (37) and the limiting groove (371) are slidably connected; an end of the limiting plate (37) away from the nut ring (36) is fixedly connected to a spring telescopic rod (381); and a pressure plate (38) is fixedly connected to the telescopic end of the spring telescopic rod (381).
9. The edible fungus cultivation substrate filling device according to claim 8, characterized in that: The top surface of the limiting plate (37) has magnetism at a position corresponding to the top groove surface of the limiting groove 1 (371), and the top groove surface of the limiting groove 1 (371) has magnetism opposite to the magnetic part of the limiting groove 1 (371).
10. The edible fungus cultivation substrate filling device according to claim 8, characterized in that: The special-shaped plate (31) is provided with a matching component, and the matching component includes a reciprocating screw rod 2 (41) fixedly connected to the top of the reciprocating screw rod 1 (32), a nut ring 2 (42) is threadedly connected to the reciprocating screw rod 2 (41), a side of the nut ring 2 (42) away from the reciprocating screw rod 2 (41) is fixedly connected to a limiting rod (43), and an end of the limiting rod (43) away from the nut ring 2 (42) is fixedly connected to an insertion rod (45), and a limiting groove 2 (44) is provided at a position corresponding to the limiting rod (43) on the special-shaped plate (31), and the limiting rod (43) is slidably connected in the limiting groove 2 (44).
Citation Information
Patent Citations
Edible mushroom culture medium filling device
CN118844272A
Cited By
Vertical edible fungus bag production and cultivation system
CN121153538A