Monitoring operation equipment of crane

By designing the speed monitoring emergency brake structure on the crane, the problem of lack of speed monitoring devices when lifting heavy objects is solved, real-time speed monitoring and rapid parking are achieved, and safety is improved.

CN222273930UActive Publication Date: 2024-12-31TIANJIN ZEHAO MASCH CO LTD
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Patent Information

Application Number
CN202421186245.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2024-12-31
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing cranes lack effective speed monitoring devices when lifting heavy objects, resulting in the inability to stop the equipment quickly, affecting safety.

Method used

A monitoring operation device including a mobile track and a mobile electric hoist is designed, equipped with a speed monitoring emergency braking structure, through installation plate, fixed bracket, support roller, connecting rod, monitoring controller, angle sensor, rotation monitoring roller, wireless signal Transmitter and clamp parking assembly enable real-time speed monitoring and emergency parking functions.

Benefits of technology

Effectively monitor and quickly stop the abnormal speed of the crane to prevent collisions and improve the safety of lifting operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222273930U_ABST
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Abstract

The utility model discloses monitoring operation equipment of a crane, which comprises a movable track and a movable electric hoist, the movable electric hoist is mounted at the lower end of the movable track, and speed monitoring emergency brake structures are mounted on the movable track and the movable electric hoist; the speed monitoring emergency brake structure comprises a mounting plate, two pairs of fixing supports, a plurality of supporting rollers, two pairs of connecting rods, a monitoring controller, an angle sensor, a rotary monitoring roller, a wireless signal transmitter and a pair of clamping parking assemblies. The utility model relates to the technical field of crane monitoring auxiliary equipment, and has the beneficial effects that the problems that the existing crane does not have an effective data monitoring structure during use, the moving speed needs to be controlled due to heavy weight of a hoisted object during hoisting and moving, and the moving end of the crane does not have an effective speed monitoring device, so that the cost is low are solved; and when the speed is abnormal, the equipment cannot be quickly stopped, so that the safety during hoisting use is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crane monitoring auxiliary equipment, in particular to a crane monitoring and operating device. Background Art

[0002] A suspension crane is a device used to transport and hoist heavy objects. It is a multi-action lifting machinery that can vertically lift and horizontally transport heavy objects within a certain range. It is widely used in various fields to hoist and move heavier objects. Existing cranes do not have an effective data monitoring structure when in use. During hoisting and movement, due to the heavy weight of the hoisted objects, the speed of movement needs to be controlled to prevent collisions due to inertial swing. There is no effective speed monitoring device on the mobile end of the crane, and the equipment cannot be stopped quickly when the speed is abnormal, which will affect the safety of hoisting use. Utility Model Content

[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a monitoring and operating device for a crane, comprising: a mobile track and a mobile electric hoist, the mobile electric hoist is installed at the lower end of the mobile track, and a speed monitoring emergency brake structure is installed on the mobile track and the mobile electric hoist;

[0004] The speed monitoring emergency brake structure includes: a mounting plate, two pairs of fixed brackets, a plurality of supporting rollers, two pairs of connecting rods, a monitoring controller, an angle sensor, a rotating monitoring roller, a wireless signal transmitter and a pair of clamping parking components;

[0005] Two pairs of fixed brackets are installed on the lower wall of the mounting plate, a number of supporting rollers are installed on the two pairs of fixed brackets, the mounting plate is installed on the upper end of the moving track through a number of supporting rollers, the upper ends of two pairs of connecting rods are installed on the lower wall of the mounting plate, the lower ends of the two pairs of connecting rods are installed on the mobile electric hoist, the monitoring controller is installed in the middle position of the upper wall of the mounting plate, the angle sensor is installed on the lower wall of the mounting plate, the angle sensor is connected to the monitoring controller, the rotating monitoring roller is installed on the angle sensor, the angle sensor is attached to the side wall of the moving track, the wireless signal transmitter is installed on the monitoring controller, and a pair of clamping parking components are installed on the mounting plate.

[0006] Preferably, a plurality of supporting rollers are mounted on two pairs of fixed brackets via rotating shafts.

[0007] Preferably, both ends of the two pairs of connecting rods are respectively mounted on the mounting plate and the mobile electric hoist through connecting blocks.

[0008] Preferably, two pairs of warning alarm lights are installed at the four corners of the wall surface of the mounting plate.

[0009] Preferably, a pair of clamping parking assemblies each comprises: a mounting frame, a pair of first telescopic push rods, a pair of first clamping blocks, a pair of second telescopic push rods and a pair of second clamping blocks;

[0010] The mounting frame is mounted on the side wall of the mounting plate, a pair of first telescopic push rods are embedded in the mounting frame, a pair of first clamping blocks are mounted on the output ends of the pair of first telescopic push rods, a pair of second telescopic push rods are mounted on the outer wall surfaces of the pair of first telescopic push rods, and a pair of second clamping blocks are mounted on the output ends of the pair of second telescopic push rods.

[0011] Preferably, a pair of first clamping blocks and a pair of second clamping blocks respectively move the upper end of the rail to the upper and lower positions.

[0012] Beneficial Effects

[0013] The utility model provides a monitoring and operating device for a crane, which has the following beneficial effects: the solution uses a speed monitoring emergency brake structure, adds a speed monitoring structure to the moving part of a traditional crane, monitors the moving speed in real time during hoisting and movement, and when an abnormality occurs at a relatively fast speed, quickly stops the movement through the emergency stop structure to prevent danger, and remotely sends the equipment data to a control end, thereby solving the problem that the existing crane does not have an effective data monitoring structure when in use, and that the moving speed needs to be controlled due to the heavy weight of the hoisted object during hoisting and movement to prevent collision due to inertial swing, and that the mobile end of the crane does not have an effective speed monitoring device, and that the equipment cannot be quickly stopped when the speed is abnormal, which affects the safety of the hoisting operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of a monitoring and operating device for a crane described in the utility model.

[0015] Figure 2 This is a schematic diagram of the main structure of a monitoring and operating device for a crane described in the utility model.

[0016] Figure 3 It is a side structural schematic diagram of a monitoring and operating device for a crane described in the utility model.

[0017] In the figure: 1-mobile track; 2-mobile electric hoist; 3-mounting plate; 4-fixed bracket; 5-support roller; 6-connecting rod; 7-monitoring controller; 8-angle sensor; 9-rotation monitoring roller; 10-wireless signal transmitter; 11-rotating shaft; 12-connecting block; 13-prompt alarm light; 14-mounting frame; 15-first telescopic push rod; 16-first clamping block; 17-second telescopic push rod; 18-second clamping block. DETAILED DESCRIPTION

[0018] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0019] Example: See Figure 1-3 , the utility model provides a technical solution: a monitoring and operating device for a crane. This solution takes into account that the existing crane cannot monitor the working data when in use. When the equipment has abnormal data and the moving speed becomes faster, emergency avoidance cannot be performed, which is prone to danger. Based on the above content, this case sets the following technical means;

[0020] Specifically, the device at least includes a mobile track 1, a mobile electric hoist 2, a mounting plate 3, two pairs of fixed brackets 4, a plurality of support rollers 5, two pairs of connecting rods 6, a monitoring controller 7, an angle sensor 8, a rotating monitoring roller 9, a wireless signal transmitter 10 and a pair of clamping parking components;

[0021] The clamping parking assembly includes: a mounting frame 14, a pair of first telescopic push rods 15, a pair of first clamping blocks 16, a pair of second telescopic push rods 17 and a pair of second clamping blocks 18;

[0022] The mobile track 1 is used to support the installation of the equipment and enable the mobile electric hoist 2 to walk on it to achieve lifting movement. When the mobile electric hoist 2 moves, the mounting plate 3 connected to it through the connecting rod 6 moves synchronously on the upper end of the mobile track 1 through the supporting roller 5. At the same time, the rotating monitoring roller 9 installed on the angle sensor 8 will rotate with the movement. The shaft rotation of the angle sensor 8 will be counted and converted into displacement data through the system. The monitoring controller 7 will record the displacement data and calculate the moving speed of the mobile electric hoist 2 through the moving time to achieve multi-data synchronous monitoring. When the moving speed is abnormal, the monitoring data and the alarm signal are sent to the control end for prompting through the wireless signal transmitter 10, and the output end of the first telescopic push rod 15 is controlled to retract and the output end of the second telescopic push rod 17 is extended, driving the first clamping block 16 and the second clamping block 18 to move to the middle and clamp on the mobile track 1, and the mobile electric hoist 2 is quickly stopped by friction to ensure the safety of lifting movement.

[0023] More specifically, two pairs of fixed brackets 4 are installed on the lower wall of the mounting plate 3, a plurality of supporting rollers 5 are installed on the two pairs of fixed brackets 4, the mounting plate 3 is installed on the upper end of the moving track 1 through the plurality of supporting rollers 5, the upper ends of two pairs of connecting rods 6 are installed on the lower wall of the mounting plate 3, the lower ends of the two pairs of connecting rods 6 are installed on the moving electric hoist 2, the monitoring controller 7 is installed in the middle position of the upper wall of the mounting plate 3, the angle sensor 8 is installed on the lower wall of the mounting plate 3, the angle sensor 8 is connected to the monitoring controller 7, the rotating monitoring roller 9 is installed on the angle sensor 8, the angle sensor 8 is attached to the side wall of the moving track 1, the wireless signal transmitter 10 is installed on the monitoring controller 7, and a pair of clamping parking components are installed on the mounting plate 3;

[0024] The mounting frame 14 is mounted on the side wall of the mounting plate 3, a pair of first telescopic push rods 15 are embedded in the mounting frame 14, a pair of first clamping blocks 16 are mounted on the output ends of the pair of first telescopic push rods 15, a pair of second telescopic push rods 17 are mounted on the outer wall of the pair of first telescopic push rods 15, and a pair of second clamping blocks 18 are mounted on the output ends of the pair of second telescopic push rods 17.

[0025] In the specific implementation process, further, the angle sensor 8 used in this solution is of model SAHC23-360, which measures the rotation amount through a fixed resistor element and a rotatable contact, and converts it into movement amount through data calculation.

[0026] In the specific implementation process, further, the wireless signal transmitter 10 used in this solution is a data wireless transmission device that adopts the RS-485 protocol, and the specific model is Dartmouth DTD434MC.

[0027] In the specific implementation process, further, a plurality of supporting rollers 5 are installed on two pairs of fixed brackets 4 through the rotating shaft 11 .

[0028] In the specific implementation process, further, both ends of the connecting rod 6 are respectively installed on the mounting plate 3 and the mobile electric hoist 2 through the connecting blocks 12.

[0029] In the specific implementation process, further, two pairs of warning alarm lights 13 are installed at the four corners of the wall surface of the installation plate 3.

[0030] In the specific implementation process, further, a pair of first clamping blocks 16 and a pair of second clamping blocks 18 respectively move the upper end of the track 1 to the upper and lower positions.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A monitoring and operating device for a crane, comprising: The mobile track (1) and the mobile electric hoist (2) are characterized in that the mobile electric hoist (2) is installed at the lower end of the mobile track (1), and a speed monitoring emergency brake structure is installed on the mobile track (1) and the mobile electric hoist (2); The speed monitoring emergency brake structure comprises: a mounting plate (3), two pairs of fixed brackets (4), a plurality of supporting rollers (5), two pairs of connecting rods (6), a monitoring controller (7), an angle sensor (8), a rotating monitoring roller (9), a wireless signal transmitter (10) and a pair of clamping parking components; Two pairs of fixed brackets (4) are mounted on the lower wall of the mounting plate (3), a plurality of supporting rollers (5) are mounted on the two pairs of fixed brackets (4), the mounting plate (3) is mounted on the upper end of the moving track (1) through the plurality of supporting rollers (5), the upper ends of two pairs of connecting rods (6) are mounted on the lower wall of the mounting plate (3), the lower ends of the two pairs of connecting rods (6) are mounted on the moving electric hoist (2), the monitoring controller (7) is mounted at the middle position of the upper wall of the mounting plate (3), the angle sensor (8) is mounted on the lower wall of the mounting plate (3), the angle sensor (8) is connected to the monitoring controller (7), the rotating monitoring roller (9) is mounted on the angle sensor (8), the angle sensor (8) is attached to the side wall of the moving track (1), the wireless signal transmitter (10) is mounted on the monitoring controller (7), and a pair of clamping parking components are mounted on the mounting plate (3).

2. A crane monitoring and operating device according to claim 1, characterized in that: A plurality of supporting rollers (5) are mounted on two pairs of fixed brackets (4) via rotating shafts (11).

3. The monitoring and operating device for a crane according to claim 1, characterized in that: The two ends of the two pairs of connecting rods (6) are respectively mounted on the mounting plate (3) and the mobile electric hoist (2) through connecting blocks (12).

4. The monitoring and operating device for a crane according to claim 1, characterized in that: Two pairs of warning lights (13) are installed at the four corners of the upper wall of the installation plate (3).

5. The monitoring and operating device for a crane according to claim 1, characterized in that: A pair of clamping parking assemblies each comprises: a mounting frame (14), a pair of first telescopic push rods (15), a pair of first clamping blocks (16), a pair of second telescopic push rods (17) and a pair of second clamping blocks (18); The mounting frame (14) is mounted on the side wall surface of the mounting plate (3), a pair of first telescopic push rods (15) are embedded in the mounting frame (14), a pair of first clamping blocks (16) are mounted on the output ends of the pair of first telescopic push rods (15), a pair of second telescopic push rods (17) are mounted on the outer wall surfaces of the pair of first telescopic push rods (15), and a pair of second clamping blocks (18) are mounted on the output ends of the pair of second telescopic push rods (17).

6. The monitoring and operating device for a crane according to claim 5, characterized in that: A pair of first clamping blocks (16) and a pair of second clamping blocks (18) respectively adjust the upper and lower positions of the upper end of the moving track (1).