Liftable aeration device
By designing an elevated aeration device, using stepper motors and high-strength stainless steel materials, the problems of inconvenient maintenance and vulnerability of aeration devices in the sewage treatment plant are solved, flexible maintenance and efficient aeration treatment are achieved, and environmental impact is reduced. cost.
Patent Information
- Application Number
- CN202420157821.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-23
AI Technical Summary
Due to the design and fixed, the aeration devices of existing sewage treatment plants are inconvenient to maintain and repair, and are easily damaged and consumable, which affects the sewage treatment effect, and the drainage needs to be stopped during the maintenance process, affecting the environment.
Design a liftable aeration device, including lifting components, guide components and aeration frame, to achieve vertical lifting of the aeration components through stepper motors and wire ropes, reduce track demand, and adopt high-strength stainless steel material and fixed design to prevent Air leakage and offset, enabling flexible maintenance of aeration components.
It realizes aeration treatment at different locations during sewage treatment, and can quickly improve maintenance when the device is damaged, reducing maintenance costs and environmental impact, improving aeration efficiency and density, and reducing the risk of air leakage.
Smart Images

Figure CN222274278U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection engineering, in particular to a lifting aeration device. Background Art
[0002] In the wastewater and waste gas treatment systems in the field of environmental protection, the mixing of liquid and gas is a common measure. For example: introducing the coal-fired flue gas emitted from the chimney into the alkaline absorption liquid, using the alkaline liquid to absorb the sulfur dioxide in the coal-fired flue gas and then purify it for emission; forcing the factory's discharged sewage to aerate, introducing oxygen in the air into the sewage, replenishing the dissolved oxygen required in the sewage purification process, etc. The most common aeration device is made of rigid materials in the shape of a tube or a nozzle, with holes evenly distributed on its working surface, and the gas is evenly distributed in the liquid through these dense small holes to achieve the purpose of introducing gas into the liquid.
[0003] In order to improve the efficiency of the aeration device, people have further developed an aeration device with an aeration membrane tube with aeration micropores. Its aeration element is a flexible material with a certain elasticity (such as flexible TPU, rubber tube) with high-density micropores evenly arranged. Aeration is carried out through these aeration micropores. When the pressure inside the flexible aeration membrane tube is lower than the external liquid pressure, the aeration micropores of the aeration membrane tube are closed, and the path for the liquid to flow back into the aeration membrane tube is blocked; when the internal pressure of the aeration membrane tube exceeds the external liquid pressure of the membrane tube, the flexible substrate is deformed to open the micropores, and the gas smoothly passes through the aeration micropores into the liquid for aeration.
[0004] At present, the vast majority of sewage treatment plants require that the aerator components be fixedly installed horizontally at the bottom of the biochemical pool from design to installation and construction. Although the oxygen supply effect is good, it brings inconvenience to maintenance and repair. Due to the complex composition of sewage and the large number of toxic and harmful substances, the corrosion of sewage treatment facilities is very harmful. The diaphragm is a fragile and consumable item. It is easy to tear, clog, and fall off when working in sewage for a long time, which affects the effect of sewage treatment and causes great trouble to the management and operation of sewage treatment plants. There is no better way to repair the aerator components. Only after stopping the operation and emptying the mixed liquid in the biological treatment pool can it be replaced and repaired, which will cause great harm to the surrounding environment. The government does not allow drainage to be stopped.
[0005] Therefore, it is necessary to set up a liftable aeration device, which can aerate the sewage at different positions of the pool body, and can be lifted to a designated position for maintenance when the aeration device is damaged. Utility Model Content
[0006] In order to solve the above problems existing in the prior art, the utility model provides a liftable aeration device.
[0007] The technical solution adopted by the utility model to solve its technical problems is:
[0008] A liftable aeration device comprises a lifting component 1, a guide component 2, an aeration frame 3 and an aeration component 4. The aeration component 4 is installed on the aeration frame 3. The lifting component 1 lifts the aeration frame 3 through the guide component 2, thereby indirectly lifting the aeration component 4.
[0009] The utility model also has the following additional technical features:
[0010] As a further specific optimization of the technical solution of the utility model: the lifting component 1 includes a pulley support frame 101, the pulley support frame 101 is installed on both sides of the top of the pool body, and a fixed pulley 103 is installed on the top of the pulley support frame 101; the lifting component 1 includes a stepper motor 102, the stepper motor 102 is installed on both sides of the top of the pool body, and a steel wire rope 104 for lifting the aeration frame 3 is wound on the winding wheel of the stepper motor 102, and the bottom end of the steel wire rope 104 is fixed on the aeration frame 3.
[0011] As a further specific optimization of the technical solution of the utility model: the guide component 2 includes a plurality of cross bars 201 installed inside the pool body, a vertical guide rail 202 is welded and fixed to the outer end of the cross bar 201, a slide 203 that can slide freely up and down is installed on the guide rail 202, and the outer end of the slide 203 is welded and fixed to the outer side of the aeration frame 3.
[0012] As a further specific optimization of the technical solution of the utility model: the aeration frame 3 includes two vertical vertical rods 301, and a number of slide grooves 203 are welded and fixed to the outer ends of the vertical rods 301; a horizontal frame 302 with a square frame structure is welded and fixed to the bottom of the vertical rods 301, and steel wire ropes 104 are fixedly installed at both ends of the horizontal frame 302; a plurality of inclined support steel pipes 303 are welded between the horizontal frame 302 and the vertical rods 301.
[0013] As a further specific optimization of the technical solution of the utility model: the aeration assembly 4 includes an aerator 401 installed on the top of the pool body, the aeration port of the aerator 401 is connected to the flexible air inlet pipe 402, and the bottom end of the flexible air inlet pipe 402 is connected to the aeration pipe 403 arranged in a "non" shape.
[0014] As a further specific optimization of the technical solution of the utility model: the aeration pipe 403 includes an aeration main pipe 4031 located in the middle, and the air inlet of the aeration main pipe 4031 is connected to the bottom end of the flexible air inlet pipe 402; a plurality of aeration branch pipes 4032 are welded and fixed on both sides of the aeration main pipe 4031, the aeration branch pipes 4032 are connected to the aeration main pipe 4031, and a plurality of aeration micropores are evenly distributed on the aeration branch pipes 4032.
[0015] Compared with the prior art, the utility model can aerate sewage at different positions of the pool, and can lift the aeration device to a designated position for repair when it is damaged. Specifically, its advantages are:
[0016] Advantage 1: The two sets of stepper motors 102 work simultaneously, and the steel wire rope 104 is pulled back, so that the aeration component 4 can be lifted more conveniently and quickly.
[0017] Advantage 2: Compared with the common integrally liftable device, the liftable device requires fewer rails, and a total of two guide rails 202 are sufficient to complete the vertical lifting of the aeration assembly 4, effectively reducing the cost.
[0018] Advantage 3: In order to reduce the inability of the aeration frame 3 to descend due to buoyancy, counterweights 304 can be installed and fixed at both ends of the horizontal frame 302.
[0019] Advantage 4: The aeration main pipe 4031 and the aeration branch pipe 4032 of the aeration pipe 403 are both made of carbon steel or higher quality stainless steel. Compared with traditional UPVC or ABS materials, they have higher strength and lower leakage risk, solving the problem of difficulty in repairing single-point leakage.
[0020] Advantage 5: The middle part of the aeration branch pipe 4032 is welded or fixed to the horizontal frame 302 by other means, so that the aeration micropores of the aeration branch pipe 4032 are fixed without deviation, the aeration density is higher, the aeration is more uniform, and the risk of a large area being affected after a leak occurs in the large loop is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 It is a three-dimensional detailed structural schematic diagram of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the guide assembly 2 of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the aeration frame 3 of the utility model;
[0025] Figure 5 This is a schematic diagram of the installation structure of the aeration frame 3 and the aeration assembly 4 of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the aeration assembly 4 of the utility model;
[0027] Description of the accompanying drawings: lifting component 1, guiding component 2, aeration frame 3 and aeration component 4. DETAILED DESCRIPTION
[0028] Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings.
[0029] A liftable aeration device comprises a lifting component 1, a guide component 2, an aeration frame 3 and an aeration component 4. The aeration component 4 is installed on the aeration frame 3. The lifting component 1 lifts the aeration frame 3 through the guide component 2, thereby indirectly lifting the aeration component 4.
[0030] The lifting assembly 1 includes a pulley support frame 101, which is installed on both sides of the top of the pool body, and a fixed pulley 103 is installed on the top of the pulley support frame 101; the lifting assembly 1 includes a stepper motor 102, which is installed on both sides of the top of the pool body, and a steel wire rope 104 for lifting the aeration frame 3 is wound on the winding wheel of the stepper motor 102, and the bottom end of the steel wire rope 104 is fixed on the aeration frame 3. The two sets of stepper motors 102 work at the same time, and the steel wire rope 104 is pulled, so that the aeration assembly 4 can be lifted more conveniently and quickly.
[0031] The guide assembly 2 includes a plurality of cross bars 201 installed inside the tank body, a vertical guide rail 202 is welded and fixed to the outer end of the cross bar 201, a slide 203 that can slide up and down freely is installed on the guide rail 202, and the outer end of the slide 203 is welded and fixed to the outer side of the aeration frame 3. Compared with the common integral lifting device, the lifting device requires fewer tracks, and a total of two guide rails 202 can complete the vertical lifting of the aeration assembly 4, which effectively reduces the cost.
[0032] The aeration frame 3 includes two vertical vertical rods 301, and a plurality of slide slots 203 are welded and fixed to the outer ends of the vertical rods 301; a horizontal frame 302 with a square frame structure is welded and fixed to the bottom of the vertical rods 301, and steel wire ropes 104 are fixedly installed at both ends of the horizontal frame 302; and a plurality of inclined support steel pipes 303 are welded between the horizontal frame 302 and the vertical rods 301. In order to reduce the inability of the aeration frame 3 to descend due to buoyancy, counterweights 304 can be installed and fixed at both ends of the horizontal frame 302.
[0033] The aeration assembly 4 includes an aerator 401 installed on the top of the tank body, the aeration port of the aerator 401 is connected to a flexible air inlet pipe 402, and the bottom end of the flexible air inlet pipe 402 is connected to an aeration pipe 403 arranged in a "non" shape; the flexible air inlet pipe 402 is a rubber hose.
[0034] The aeration pipe 403 includes an aeration main pipe 4031 located in the middle, and the air inlet of the aeration main pipe 4031 is connected to the bottom end of the flexible air inlet pipe 402; a plurality of aeration branch pipes 4032 are welded and fixed on both sides of the aeration main pipe 4031, and the aeration branch pipes 4032 are connected to the aeration main pipe 4031, and a plurality of aeration micropores are evenly distributed on the aeration branch pipes 4032. The aeration main pipe 4031 and the aeration branch pipes 4032 of the aeration pipe 403 are made of carbon steel or higher quality stainless steel, which has higher strength and lower leakage risk than traditional UPVC or ABS materials, solving the problem of difficulty in repairing single-point leakage.
[0035] The middle part of the aeration branch pipe 4032 is welded or fixed to the horizontal frame 302 by other means, so that the aeration micropores of the aeration branch pipe 4032 are fixed without deviation, the aeration density is higher, the aeration is more uniform, and the risk of a large area being affected after a leak occurs in the large loop is greatly reduced.
[0036] The above detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention but merely represents selected embodiments of the present invention.
Claims
1. A liftable aeration device, characterized in that: The invention comprises a lifting component (1), a guide component (2), an aeration frame (3) and an aeration component (4); the aeration component (4) is installed on the aeration frame (3); the lifting component (1) lifts the aeration frame (3) via the guide component (2), thereby indirectly lifting the aeration component (4).
2. A liftable aeration device according to claim 1, characterized in that: The lifting assembly (1) comprises a pulley support frame (101), the pulley support frame (101) is installed on both sides of the top of the pool body, and a fixed pulley (103) is installed on the top of the pulley support frame (101); the lifting assembly (1) comprises a stepper motor (102), the stepper motor (102) is installed on both sides of the top of the pool body, and a steel wire rope (104) for lifting the aeration frame (3) is wound on the winding wheel of the stepper motor (102), and the bottom end of the steel wire rope (104) is fixed on the aeration frame (3).
3. A liftable aeration device according to claim 1, characterized in that: The guide assembly (2) comprises a plurality of cross bars (201) installed inside the tank body, a vertical guide rail (202) is welded and fixed to the outer end of the cross bar (201), a slide groove (203) that can slide freely up and down is installed on the guide rail (202), and the outer end of the slide groove (203) is welded and fixed to the outer side of the aeration frame (3).
4. A liftable aeration device according to claim 1, characterized in that: The aeration frame (3) comprises two vertical rods (301), and a plurality of slide grooves (203) are welded and fixed to the outer ends of the vertical rods (301); a horizontal frame (302) with a square frame structure is welded and fixed to the bottom of the vertical rods (301), and steel wire ropes (104) are fixedly installed at both ends of the horizontal frame (302); and a plurality of inclined support steel pipes (303) are welded and arranged between the horizontal frame (302) and the vertical rods (301).
5. The liftable aeration device according to claim 1, characterized in that: The aeration assembly (4) comprises an aerator (401) installed on the top of the pool body, the aeration port of the aerator (401) is connected to a flexible air inlet pipe (402), and the bottom end of the flexible air inlet pipe (402) is connected to an aeration pipe (403) arranged in a "N" shape.
6. A liftable aeration device according to claim 5, characterized in that: The aeration pipe (403) includes an aeration main pipe (4031) located in the middle, and the air inlet of the aeration main pipe (4031) is connected to the bottom end of the flexible air inlet pipe (402); a plurality of aeration branch pipes (4032) are welded and fixed on both sides of the aeration main pipe (4031), and the aeration branch pipes (4032) are connected to the aeration main pipe (4031), and a plurality of aeration micropores are evenly distributed on the aeration branch pipes (4032).