Glass fiber drawing device
The glass fiber drawing device addresses metal debris issues by incorporating a stirring and cleaning assembly with magnetic attraction, enhancing heating efficiency and flow management, resulting in improved production quality and efficiency.
Patent Information
- Application Number
- CN202420067264.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-10
AI Technical Summary
Existing glass fiber drawing devices suffer from metal debris in the glass fiber liquid, leading to production inefficiencies and damage to the glass fiber during the drawing process due to untreated impurities.
A glass fiber drawing device equipped with a stirring assembly, magnetic attraction member, and a cleaning assembly, which includes a driving motor, stirring blades, and a cleaning brush, to stir and remove impurities while adsorbing metal debris, combined with a leakage plate design to prevent blockages and ensure smooth flow of the glass fiber liquid.
The device enhances heating efficiency, improves metal debris removal, prevents blockages, and ensures consistent production quality by ensuring uniform heating and continuous flow of the glass fiber liquid, thereby improving the overall production efficiency and fiber quality.
Smart Images

Figure CN222274359U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber processing, in particular to a glass fiber drawing device. Background Art
[0002] Glass fiber is an inorganic non-metallic material with excellent performance. There are many types. Its advantages are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength, but it has the disadvantages of brittleness and poor wear resistance. Glass fiber is made of six kinds of minerals, namely pyrophyllite, quartz sand, limestone, dolomite, colemanite and magnesia borax, through high-temperature melting, wire drawing, winding and weaving. Each bundle of fiber strands is composed of hundreds or even thousands of single filaments. Glass fiber is usually used as a reinforcing material in composite materials, electrical insulation materials and thermal insulation materials, as well as in various fields such as circuit substrates.
[0003] The utility model patent with the authorization announcement number CN216738085U disclosed in the Chinese patent literature discloses a drawing device for glass fiber processing, including a heating furnace for heating and melting glass fiber raw materials, a furnace door connected to the internal chamber is arranged on the top of the heating furnace, a discharging mechanism for evenly discharging molten glass material is arranged at the bottom of the heating furnace, and a drawing structure for drawing and storing molten glass material is arranged below the heating furnace. When the drawing device for glass fiber processing in the authorized patent is working, the raw materials are placed in the heating furnace for heating until they become glass fiber liquid, and then the fiber liquid is drawn into shape, but the raw materials are not treated for impurities, so that a large amount of metal debris exists in the subsequent glass liquid, causing the produced glass fiber to break or be damaged during the drawing process, affecting production efficiency. Utility Model Content
[0004] The utility model provides a glass fiber drawing device to solve the problem that a large amount of metal debris exists in glass fiber liquid.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A glass fiber drawing device, characterized in that it comprises: a heating device, a drawing device, a stirring assembly, a magnetic attraction member, a heating member and a leak plate;
[0007] A feed port is arranged on the side wall of the heating device, the wire drawing device is installed below the heating device and connected to the heating device, the stirring assembly is arranged in the inner cavity of the heating device, the magnetic attraction component is circumferentially installed on the inner side wall of the heating device, the heating component is circumferentially installed on the inner side wall of the heating device, the leakage plate is installed in the inner cavity of the wire drawing device, a plurality of leakage holes are arranged on the leakage plate, and the leakage plate is close to the side of the connection between the heating device and the wire drawing device, and the edges of adjacent leakage holes intersect.
[0008] Furthermore, the stirring assembly includes: a driving motor, a stirring rod and a stirring blade, the driving motor is embedded and installed on the top of the heating device, the stirring rod is installed at the output end of the driving motor and extends to the inner cavity of the heating device, and the stirring blade is axially installed on the stirring rod.
[0009] Furthermore, a cleaning assembly is provided on the stirring blade, and the cleaning assembly includes: a mounting groove, a return spring and a cleaning brush, the mounting groove is installed on the side of the stirring blade away from the stirring rod, one end of the return spring is installed in the mounting groove, and the other end is connected to the cleaning brush;
[0010] The cleaning brush comprises a brush handle and bristles, wherein the brush handle is connected to a return spring, and the bristles are mounted on the brush handle and contact the inner side wall of the heating device.
[0011] Furthermore, the cleaning component also includes: a telescopic component, which is installed inside the reset spring, one end of the telescopic component is connected to the inner wall of the installation groove, and the other end is connected to the cleaning brush. When in use, the telescopic component and the reset spring are telescoped at the same time.
[0012] Furthermore, the telescopic assembly includes a plurality of telescopic sections connected to each other.
[0013] Furthermore, the interior of the leakage hole includes four inclined side walls, the inner diameter of one side of the leakage hole close to the connection between the heating device and the wire drawing device is larger than the inner diameter of the other side of the leakage hole, and the opening of the one side of the leakage hole close to the connection between the heating device and the wire drawing device is rectangular.
[0014] Furthermore, a first connecting port and a second connecting port are provided at the connection point between the heating device and the wire drawing device. The first connecting port is provided at the bottom of the heating device, and the second connecting port is provided at the top of the wire drawing device. The first connecting port is connected to the second connecting port.
[0015] Furthermore, a heat-insulating layer is arranged on the outer surface of the wire drawing equipment.
[0016] Furthermore, support feet are installed on the outer side of the bottom of the wire drawing equipment.
[0017] Furthermore, the heating element is a resistance wire or an electric heating tube.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The utility model provides a glass fiber drawing device, wherein a stirring component is arranged in the inner cavity of a heating device, a magnetic suction component is circumferentially mounted on the inner side wall of the heating device, and a heating component is circumferentially mounted on the inner side wall of the heating device. During the internal heating process of the heating device, silica sand, limestone, aluminum hydroxide, soda ash and borax can be stirred by the stirring component, so that each part of them can be stirred close to the heating component, thereby improving the heating efficiency; the metal debris in silica sand, limestone, aluminum hydroxide, soda ash and borax can be adsorbed in real time by the magnetic suction component on the inner side wall of the heating device, and the stirring component can make each part of silica sand, limestone, aluminum hydroxide, soda ash and borax close to the magnetic suction component, thereby improving the adsorption efficiency of metal debris and improving the quality of the glass fiber after molding. The edges of adjacent leakage holes of the utility model intersect, which can prevent the problem of glass fiber remaining between two adjacent leakage holes after cooling and causing blockage.
[0020] Furthermore, the driving motor in the stirring assembly of the utility model can drive multiple stirring blades to rotate through the stirring rod, so that each part of silica sand, limestone, aluminum hydroxide, soda ash and borax is close to the heating element and the magnetic suction element during the stirring process, which not only improves the heating efficiency of the utility model, but also improves the efficiency of the internal metal debris being adsorbed.
[0021] Furthermore, the utility model is also provided with a cleaning component on the stirring blade, including an installation groove, a return spring and a cleaning brush. The cleaning brush consists of a brush handle and bristles. The return spring has a thrust on the brush handle, and the bristles abut against the inner wall of the heating device. The driving motor can make the bristles move circumferentially along the heating device through the stirring rod. The return spring can adjust its own condition according to the obstacle situation during the movement. If the obstacle is large, the return spring is compressed more, and if the obstacle is small, the return spring is compressed less, thereby ensuring that the bristles are in real-time contact with the inner wall of the heating device and brush off the residual material on the inner wall to avoid the residual material in the heating device affecting the next production work.
[0022] Furthermore, the cleaning component of the utility model also includes a telescopic component, which is installed inside the reset spring and telescopes together with the reset spring. The reset spring can avoid dislocation under the limiting action of the telescopic component, making the bristles more stable during work.
[0023] Furthermore, the utility model has four inclined side walls disposed inside the leakage hole, and the inner diameter of the upper side of the hole is larger than the inner diameter of the lower side, which can increase the flow rate of the glass fiber liquid and avoid the problem of the glass fiber liquid solidifying due to long-term accumulation.
[0024] Furthermore, the utility model arranges a heat-insulating layer on the outer surface of the wire drawing device, which can ensure that the temperature inside the wire drawing device does not drop too quickly, so that the glass fiber liquid can be smoothly drawn.
[0025] Furthermore, the utility model installs support feet on the outer side of the bottom of the wire drawing equipment, which can improve the structural stability of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A schematic diagram of the structure of a glass fiber drawing device provided in an embodiment of the utility model;
[0027] Figure 2 It is a cross-sectional view of the heating device and the wire drawing device in the embodiment of the utility model after being connected;
[0028] Figure 3 This is a schematic diagram of the structure of the stirring assembly in the embodiment of the utility model;
[0029] Figure 4 A cross-sectional view of a drain plate in an embodiment of the utility model;
[0030] Figure 5 This is a cross-sectional view of a stirring blade after a cleaning component is installed in an embodiment of the utility model.
[0031] Among them, 1. heating equipment; 2. wire drawing equipment; 3. supporting feet; 4. driving motor; 5. magnetic suction part; 6. heating part; 7. leakage plate; 8. stirring blade; 9. leakage hole; 10. installation groove; 11. reset spring; 12. telescopic component; 13. cleaning brush; 14. first connecting port; 15. second connecting port; 16 stirring rod. DETAILED DESCRIPTION
[0032] In the following, only some exemplary embodiments are briefly described, and the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be illustrative rather than restrictive in nature.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed or operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0035] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0037] like Figure 1 As shown, this embodiment provides a glass fiber drawing device, including a heating device 1, a drawing device 2, a stirring component, a magnetic suction component 5, a heating component 6 and a leak plate 7. A feed port is provided on the upper side of the heating device 1, and the inner side wall of the heating device 1 is circumferentially installed with the magnetic suction component 5 and the heating component 6. The stirring component is installed on the upper side of the heating device 1 and the output end extends into the heating device 1. Figure 2 As shown, a first connecting port 14 is arranged on the lower side of the heating device 1, the wire drawing device 2 is arranged below the heating device, a second connecting port 15 is arranged on the upper side of the wire drawing device 2, the first connecting port 14 is connected to the second connecting port 15, the leak plate 7 is installed in the wire drawing device 2, and a plurality of supporting legs 3 are installed on the bottom of the wire drawing device 2, and the plurality of supporting legs 3 are distributed in a rectangular shape.
[0038] Preferably, if Figure 3 As shown, the stirring assembly includes: a driving motor 4, a stirring rod 16 and a stirring blade 8. The driving motor 4 is installed on the upper top of the heating device 1. The stirring rod 16 is connected to the output end of the driving motor 4. The stirring rod extends into the heating device 1. The stirring rod is axially mounted with a plurality of stirring blades 8. The driving motor 4 can drive the stirring rod 16 to rotate. The stirring rod 16 is equipped with a plurality of stirring blades 8 from top to bottom. The stirring rod 16 drives the plurality of stirring blades 8 to rotate, so that the silica sand, limestone, aluminum hydroxide, soda ash and borax in the heating device 1 can be fully stirred, so that each part of them contacts the heating element and the magnetic suction element, which not only improves the heating efficiency, but also improves the efficiency of the internal metal debris being adsorbed.
[0039] Preferably, if Figure 5As shown, the present embodiment also includes a cleaning component, which includes a return spring 11, a cleaning brush 13 and a mounting groove 10. The mounting groove 10 is provided on the side of the stirring blade 8 away from the stirring rod 16. One side of the return spring 11 is installed on the inner surface wall of the mounting groove 10, and the other side of the return spring 11 is connected to the cleaning brush 13. The cleaning brush 13 includes a brush handle and bristles. The brush handle is connected to the return spring 11. The return spring 11 has a thrust on the brush handle so that the bristles abut against the inner wall of the heating device 1. The driving motor 4 drives the stirring rod 16 to rotate, so that the bristles can move circumferentially along the heating device 1. The bristles adjust their own conditions according to the obstacle situation during the movement. If the obstacle is large, the return spring 11 is compressed more, and if the obstacle is small, the return spring 11 is compressed less, thereby ensuring that the bristles are in real-time contact with the inner wall of the heating device 1. The bristles can brush off the residual material on the inner wall of the heating device 1 to prevent it from remaining in the heating device 1 and affecting the next production work.
[0040] Preferably, the cleaning component also includes a telescopic component 12, which includes a plurality of telescopic joints that are telescopically matched. The return spring 11 is sleeved on the outside of the telescopic component 12. One side of the telescopic component 12 is connected to the inner surface wall of the mounting groove 10, and the other side is connected to the cleaning brush 13. When the bristles are cleaning the inner wall of the heating device 1, the return spring 11 adjusts the length in real time according to the different places where the bristles contact. The return spring 11 is installed with the telescopic component 12, and the telescopic component 12 and the return spring 11 are extended and retracted together. The return spring 11 can avoid misalignment under the limit of the telescopic component 12, and the bristles are more stable during the working process.
[0041] Preferably, if Figure 4 As shown, a plurality of leakage holes 9 are arranged on the leakage plate 7, and the longitudinal section of the leakage plate 7 is sine wave-like. Silica sand, limestone, aluminum hydroxide, soda ash and borax are heated in the heating device 1 to form glass fiber liquid, and the glass fiber liquid flows to the leakage plate 7, and the glass fiber liquid is drawn through the leakage holes 9 under the action of gravity. The upper side of any leakage hole 9 is rectangular, and the leakage hole 9 is composed of four side walls, and the four side walls are all inclined. The lower inner diameter of the leakage hole 9 is smaller than the upper inner diameter of the leakage hole 9, and the side walls of two adjacent leakage holes 9 intersect at the uppermost side, thereby preventing the problem of glass fiber residue between two adjacent leakage holes 9 causing blockage after cooling.
[0042] Preferably, a heat-insulating layer is provided on the surface of the drawing device 2. The heat-insulating layer is made of a foam board and is pasted on the outer wall of the drawing device 2 to ensure that the temperature inside the drawing device 2 does not drop too quickly, so that the glass fiber liquid can be drawn smoothly.
[0043] Preferably, the heating element 6 is a resistance wire or an electric heating tube, which can be arranged circumferentially along the inner wall of the heating device 1, so that the silica sand, limestone, aluminum hydroxide, soda ash and borax in the heating device 1 can be heated to make them into glass fiber liquid.
[0044] In the above embodiment, glass fiber is an inorganic non-metallic material with excellent performance. Glass fiber has many advantages such as heat resistance, corrosion resistance, insulation and high strength. Glass fiber is mainly made of silica sand, limestone, aluminum hydroxide, soda ash and borax. When processing glass fiber, the staff needs to first remove the impurities in silica sand, limestone, aluminum hydroxide, soda ash and borax, and then crush, grind and screen them into qualified powders before placing silica sand, limestone, aluminum hydroxide, soda ash and borax in the heating device 1. The heating element 6 in the heating device 1 heats its internal temperature to a preset temperature to melt the above raw materials to produce glass fiber liquid. During the heating process of silica sand, limestone, aluminum hydroxide, soda ash and borax, the staff starts the stirring component, which is located on one side of the heating device 1 to stir the silica sand, limestone, aluminum hydroxide, soda ash and borax. Aluminum, soda ash and borax are stirred. During the stirring process, the raw materials inside silica sand, limestone, aluminum hydroxide, soda ash and borax can be stirred close to the heating element 6. The stirring component can make each part of silica sand, limestone, aluminum hydroxide, soda ash and borax close to the heating element 6 for heating during the continuous stirring process, so that the raw materials are heated more evenly and the heating efficiency is improved. Moreover, when the stirring component stirs silica sand, limestone, aluminum hydroxide, soda ash and borax, the raw materials inside can be stirred to the outside. The magnetic suction part 5 on the inner wall of the heating device 1 can absorb metal debris in silica sand, limestone, aluminum hydroxide, soda ash and borax in real time, thereby improving the adsorption efficiency of metal debris and avoiding the problem that the metal debris among silica sand, limestone, aluminum hydroxide, soda ash and borax cannot be adsorbed. After the raw materials in the heating device 1 are completely heated to form glass fiber liquid, the staff controls the switch to make the glass fiber liquid in the heating device 1 flow to the drawing device 2. A leakage plate 7 is installed on the upper side of the drawing device 2. The leakage plate 7 is provided with a plurality of leakage holes 9 for drawing the glass fiber liquid. The plurality of leakage holes 9 can simultaneously draw the glass fiber liquid, thereby increasing the flow rate of the glass fiber liquid and avoiding the problem of solidification of the glass fiber liquid due to accumulation for too long. After drawing, the glass fiber liquid can be cooled by a fan, which is convenient for glass fiber molding and heat dissipation. Finally, the staff branches the molded glass fiber into a strand and winds it onto a roller for collection.
[0045] In this embodiment, the heating device 1 can heat silica sand, limestone, aluminum hydroxide, soda ash and borax to a preset temperature to form a glass fiber liquid. During the heating process in the heating device 1, the stirring component can stir the silica sand, limestone, aluminum hydroxide, soda ash and borax, so that each part of them can be stirred close to the heating element 6, thereby improving the heating efficiency; a magnetic suction component 5 is installed on the inner side wall of the heating device 1, and the magnetic suction component 5 can absorb metal debris in silica sand, limestone, aluminum hydroxide, soda ash and borax in real time. During the stirring process of silica sand, limestone, aluminum hydroxide, soda ash and borax, each part of them can be close to the magnetic suction component 5, thereby improving the adsorption efficiency of metal debris and improving the quality of the glass fiber after molding.
[0046] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the embodiments disclosed above are only examples in all respects, not the only ones, and all changes within the scope of the present invention or equivalent to the scope of the present invention are included in the present invention.
Claims
1. A glass fiber drawing device, characterized in that: include: A heating device (1), a wire drawing device (2), a stirring component, a magnetic attraction component (5), a heating component (6) and a leaking plate (7); A feed port is arranged on the side wall of the heating device (1); the wire drawing device (2) is installed below the heating device (1) and connected to the heating device (1); the stirring assembly is arranged in the inner cavity of the heating device (1); the magnetic attraction component (5) is circumferentially installed on the inner wall of the heating device (1); the heating component (6) is circumferentially installed on the inner wall of the heating device (1); the leakage plate (7) is installed in the inner cavity of the wire drawing device (2); a plurality of leakage holes (9) are arranged on the leakage plate (7); the leakage plate (7) is close to the side of the connection between the heating device (1) and the wire drawing device (2); the edges of adjacent leakage holes (9) intersect.
2. A glass fiber drawing device according to claim 1, characterized in that: The stirring assembly comprises: a driving motor (4), a stirring rod (16) and a stirring blade (8); the driving motor (4) is embedded and installed on the top of the heating device (1); the stirring rod (16) is installed at the output end of the driving motor (4) and extends to the inner cavity of the heating device (1); and the stirring blade (8) is installed on the stirring rod (16) along the axial direction.
3. A glass fiber drawing device according to claim 2, characterized in that: The stirring blade (8) is provided with a cleaning assembly, the cleaning assembly comprising: a mounting groove (10), a return spring (11) and a cleaning brush (13); the mounting groove (10) is mounted on a side of the stirring blade (8) away from the stirring rod (16); one end of the return spring (11) is mounted in the mounting groove (10), and the other end is connected to the cleaning brush (13); The cleaning brush comprises a brush handle and bristles, wherein the brush handle is connected to a return spring (11), and the bristles are mounted on the brush handle and contact the inner wall of the heating device (1).
4. A glass fiber drawing device according to claim 3, characterized in that: The cleaning component further comprises: a telescopic component (12), the telescopic component (12) being installed inside the reset spring (11), one end of the telescopic component (12) being connected to the inner wall of the installation groove (10), and the other end being connected to the cleaning brush (13); when in use, the telescopic component (12) and the reset spring (11) are telescoped at the same time.
5. A glass fiber drawing device according to claim 4, characterized in that: The telescopic assembly (12) comprises a plurality of telescopic sections connected to each other.
6. A glass fiber drawing device according to claim 1, characterized in that: The interior of the leakage hole (9) includes four inclined side walls, the inner diameter of one side of the leakage hole (9) close to the connection between the heating device (1) and the wire drawing device (2) is larger than the inner diameter of the other side of the leakage hole (9), and the opening of the one side of the leakage hole (9) close to the connection between the heating device (1) and the wire drawing device (2) is rectangular.
7. A glass fiber drawing device according to claim 1, characterized in that: A first connecting port (14) and a second connecting port (15) are provided at the connection point between the heating device (1) and the wire drawing device (2); the first connecting port (14) is provided at the bottom of the heating device (1), and the second connecting port (15) is provided at the top of the wire drawing device (2); the first connecting port (14) is connected to the second connecting port (15).
8. The glass fiber drawing device according to claim 1, characterized in that: A heat-insulating layer is arranged on the outer surface of the wire drawing device (2).
9. A glass fiber drawing device according to claim 1, characterized in that: Support legs (3) are installed on the outer side of the bottom of the wire drawing device (2).
10. The glass fiber drawing device according to claim 1, characterized in that: The heating element (6) is a resistance wire or an electric heating tube.