Low-boiling shrinkage equipment for shrinkage of chinlon filaments

By introducing low-boiling irradiation components and semi-automated winding components in the nylon filament winding equipment, the lack of front-end processing equipment and low efficiency in the prior art is solved, and efficient silk shrinkage and winding are achieved, avoiding Hot air and other methods damage the silk material.

CN222274843UActive Publication Date: 2024-12-31ZHEJIANG FANGYUAN POLYMERIZED FIBER
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Patent Information

Application Number
CN202421182259.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2024-12-31
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The prior art lacks the front-end processing equipment before the nylon filament coiling process, and the winding method of multiple rolling drums is single function and has low efficiency.

Method used

A device including a low boiling illumination assembly, a semi-automated winding assembly and a filament stretching support assembly was designed, and low boiling illumination and semi-automated winding were carried out using a strong light, which was realized through a rectangular moving chain frame and a limit sensor. Semi-automated roll collection improves the customization and efficiency of the equipment.

Benefits of technology

It achieves more efficient shrinkage and winding during the winding process of nylon filament, avoids damage to the wire material by heating methods such as hot air and water vapor, and improves the customization of the equipment and winding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of low-boiling-point shrinking equipment for shrinking chinlon filaments, and discloses low-boiling-point shrinking equipment for shrinking chinlon filaments, which comprises a supporting base assembly, and a low-boiling-point irradiation assembly is arranged on the top surface of the supporting base assembly close to the center of the inner side. Filament stretching supporting assemblies are arranged at the left end and the right end, close to the inner side center, of the top surface of the supporting base assembly correspondingly. The low-boiling-point irradiation device is reasonable in structure, filaments passing through the low-boiling-point irradiation assembly are irradiated through an accent light inside the low-boiling-point irradiation assembly to be subjected to low-boiling-point irradiation, so that the filaments are shrunk, the temperature is inconvenient to adjust through common heating modes such as hot air, water vapor and heating environments, and the filaments are prone to being damaged to a certain degree. The lamp which can be remotely controlled and can sense the temperature model of the lamp light can be selected for low-boiling irradiation through the lamp light, the accent light can be directly pulled up through the L-shaped sliding door, the number of the accent light can be automatically installed and detached, and the user-defined performance is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of low-boiling shrinkage equipment for shrinking nylon filaments, in particular to low-boiling shrinkage equipment for shrinking nylon filaments. Background Art

[0002] Nylon filament refers to filament made of nylon, which is a synthetic fiber and an important raw material for textiles. During use, nylon filament may become loose and disorganized, which greatly affects subsequent use. It needs to be rolled up, and a simple low-boiling shrinkage process is required after the filament is produced. However, some common heating methods such as hot air, water vapor, and heating environment are not convenient to adjust and are prone to cause certain damage to the filament.

[0003] A nylon filament rapid winding device disclosed in the Chinese utility model patent application disclosure CN208761857U has multiple winding drums for winding the nylon filaments and is convenient for disassembly and assembly of the winding drums, but lacks front-end processing equipment before the filament winding process and only uses multiple winding drums for winding at the same time, which has a single function and low efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a low-boiling shrinkage device for shrinking nylon filaments, which solves the problems of lack of front-end processing equipment before the filament winding process, and only using multiple winding drums for simultaneous winding, single function and low efficiency.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a low-boil shrinking device for shrinking nylon filaments, comprising a support base assembly, a low-boil irradiation assembly is provided at the inner center of the top surface of the support base assembly, filament stretching support assemblies are respectively provided at the left and right ends of the inner center of the top surface of the support base assembly, a plurality of semi-automatic winding assemblies are penetrated in a matrix form at the right edge of the top surface of the support base assembly, and the number of the semi-automatic winding assemblies is four, the low-boil irradiation assembly comprises a support block, hinges are respectively provided on the left and right sides of the top surface of the support block near the edge, an L-shaped sliding door is connected to one side of the hinge, a plurality of high-intensity lamps are arranged at the bottom of the L-shaped sliding door, and a handle is provided on one side surface of the L-shaped sliding door.

[0008] Optionally, the support base assembly includes a bottom plate, the bottom of the bottom plate is provided with a plurality of support feet in a matrix form, an L-shaped baffle A is provided on the left side of the top surface of the bottom plate, and an L-shaped baffle B is provided on the right side of the top surface of the bottom plate.

[0009] Optionally, a low-boiling device placement frame is provided between the centers of the top surfaces of the two L-shaped baffles A and B.

[0010] Optionally, a rectangular movable chain frame A is opened inside one end of the L-shaped baffle A, and a rectangular movable chain frame B is opened inside one end of the L-shaped baffle B.

[0011] Optionally, the semi-automatic winding assembly includes a winding drum, the left end of which is connected to a fixed disk A, a rotating rod A is provided on one side of the fixed disk A, a gear A is wrapped at the center of the outer surface of the rotating rod A, and a fixed disk B is connected to the left side of the rotating rod A.

[0012] Optionally, the right end of the winding drum is connected to a fixed disk C, a rotating rod B is provided on one side of the fixed disk C, a gear B is wrapped at the center of the outer surface of the rotating rod B, a fixed disk D is connected to one side of the rotating rod B, a motor B is provided on one side of the fixed disk D, fixed rotating shafts are provided on the left and right sides of the four fixed disks A, B, C and D, and limit sensors are provided on the outer edges of one side surface of the two fixed disks A and C.

[0013] Optionally, the filament stretching support assembly includes a roller A and a roller B, one end of each of the two rollers A and B is provided with a rotating shaft, the outer surfaces of all the rotating shafts are wrapped with belts, and one side of one of the rotating shafts is provided with a motor A.

[0014] In summary, the technical effects and advantages of the utility model are:

[0015] 1. The utility model has a reasonable structure. The low-boil irradiation component uses an internal strong light lamp to irradiate the passing filament. Low boiling causes the filament to shrink, and some common heating methods such as hot air, water vapor, and heating environment are not convenient to adjust the temperature, and are easy to cause certain damage to the filament. When using light for low-boil irradiation, a remotely controlled lamp that can be remotely controlled and sense the temperature of the light can be selected, and the L-shaped sliding door can be directly pulled up to install and remove the number of strong light lamps by oneself, which has higher customization. Finally, four semi-automatic winding components and two rectangular mobile chain frames can be used to realize that after the first winding device is wound, the sensor triggers the gear movement to rotate the four devices counterclockwise at the same time to collect the wire drum in time, completing the semi-automatic winding.

[0016] 2. In the utility model, the drying is carried out by irradiating the inside of the low-boiling irradiation assembly. The structure comprises an L-shaped sliding door, a strong light, a handle, a hinge and a support block. The support block is concave in shape and hollow in the center. The hollow top of the support block is used to connect the L-shaped sliding door with a hinge, and the inner surface of the L-shaped sliding door is covered with a row of strong light lamps to irradiate the inside of the support block with strong light. The L-shaped sliding door can be directly pulled up to install and remove the number of strong light lamps by oneself, and it is more customizable.

[0017] 3. In the utility model, the four semi-automatic winding components passing through the two rectangular moving chain frames will trigger the limit sensor when the first winding drum in the lower left corner is wound to a certain thickness. The limit sensor will drive all the gears to move the four semi-automatic winding components counterclockwise, move the upper winding drum downward, move the first winding drum to the right, and so on to replace the winding drum that has been wound. After the movement, the long filament in the middle needs to be cut manually so that the front winding drum can be wound normally. The winding drum can be removed directly by using the fixed rotating shaft parts at both ends to rotate, fix and disassemble. The overall semi-automatic form is highly efficient and more convenient. In addition, a light adhesive needs to be coated on the surface of each winding drum in advance to make the winding faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the support base assembly;

[0020] Figure 3 It is a schematic diagram of the structure of a rectangular moving chain frame A;

[0021] Figure 4 It is a schematic diagram of the structure of the low boiling irradiation component;

[0022] Figure 5 It is a schematic diagram of the structure of the semi-automatic winding component;

[0023] Figure 6 Schematic diagram of the structure of the filament stretching support component.

[0024] In the figure: 1. Low-boil irradiation assembly; 101. Hinge; 102. Handle; 103. L-shaped sliding door; 104. Strong light; 105. Support block; 2. Support base assembly; 201. Bottom plate; 202. L-shaped baffle A; 203. L-shaped baffle B; 204. Low-boil equipment placement frame; 205. Rectangular moving chain frame A; 206. Rectangular moving chain frame B; 207. Support foot; 3. Filament stretching support assembly; 301. Roller A; 302, roller B; 303, rotating shaft; 304, belt; 305, motor A; 4, semi-automatic winding assembly; 401, winding drum; 402, fixed disk A; 403, rotating rod A; 404, gear A; 405, fixed disk B; 406, fixed disk C; 407, rotating rod B; 408, gear B; 409, fixed disk D; 410, fixed rotating shaft; 411, limit sensor; 412, motor B. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example: Reference Figure 1-Figure 3 The low-boiling shrinkage equipment for shrinking nylon filaments shown in the figure comprises a support base assembly 2, a low-boiling irradiation assembly 1 is arranged at the inner center of the top surface of the support base assembly 2, filament stretching support assemblies 3 are arranged at the left and right ends of the inner center of the top surface of the support base assembly 2, and a plurality of semi-automatic winding assemblies 4 are penetrated in a matrix form at the right edge of the top surface of the support base assembly 2, and the number of the semi-automatic winding assemblies 4 is four, and the support base assembly 2 comprises a bottom plate 201, a bottom plate 202, and a bottom plate 203. The bottom of 01 is provided with several supporting feet 207 in a matrix form, an L-shaped baffle A202 is provided on the left side of the top surface of the bottom plate 201, and an L-shaped baffle B203 is provided on the right side of the top surface of the bottom plate 201, a low-boiling equipment placement frame 204 is provided between the centers of the top surfaces of the L-shaped baffles A202 and B203, a rectangular moving chain frame A205 is provided inside one end of the L-shaped baffle A202, and a rectangular moving chain frame B206 is provided inside one end of the L-shaped baffle B203.

[0027] refer to Figure 5As shown, the semi-automatic winding component 4 includes a winding drum 401, the left end of the winding drum 401 is connected to a fixed disk A402, a rotating rod A403 is provided on one side of the fixed disk A402, a gear A404 is wrapped around the center of the outer surface of the rotating rod A403, a fixed disk B405 is connected to the left side of the rotating rod A403, the right end of the winding drum 401 is connected to a fixed disk C406, a rotating rod B407 is provided on one side of the fixed disk C406, a gear B408 is wrapped around the center of the outer surface of the rotating rod B407, a fixed disk D409 is connected to one side of the rotating rod B407, a motor B412 is provided on one side of the fixed disk D409, and fixed rotating shafts 410 are provided on the left and right sides of the four fixed disks A402, B405, C406 and D409, and limiting gears are provided on the outer edges of one side surfaces of the two fixed disks A402 and C406, respectively. The limit sensor 411 triggers the limit sensor 411 when the first winding drum 401 in the lower left corner of the four semi-automatic winding components 4 passes through the two rectangular moving chain frames and is wound to a certain thickness. The limit sensor 411 drives all the gears to move the four semi-automatic winding components 4 counterclockwise, moving the upper winding drum 401 downward, and the first winding drum 401 to the right, and so on to replace the winding drum 401 that has been wound. After the movement, the long filament in the middle needs to be cut manually to make the front winding drum 401 reel normally. The winding drum 401 can be removed directly by using the fixed rotating shafts 410 at both ends to rotate, fix and disassemble. The overall semi-automatic form is highly efficient and more convenient. In addition, a light adhesive needs to be applied to the surface of each winding drum 401 in advance to make the winding faster.

[0028] like Figure 4 and Figure 6As shown, in this embodiment, the low-boil irradiation component 1 includes a support block 105, and hinges 101 are respectively provided on the left and right sides of the top surface of the support block 105 near the edge. An L-shaped sliding door 103 is connected to one side of the hinge 101. The bottom of the L-shaped sliding door 103 is arranged with a plurality of strong light lamps 104, and a handle 102 is provided on one side of the L-shaped sliding door 103. Some common heating methods such as hot air, water vapor, and heating environment are not convenient for adjusting the temperature, and are easy to cause certain damage to the filaments. Low-boil irradiation using light can be remotely controlled and induction lamps can be selected. The temperature model of the light can be remotely controlled, and the L-shaped sliding door 103 can be directly pulled up to install and remove the number of high-intensity lamps 104 by yourself, with higher customization. The filament stretching support assembly 3 includes a roller A301 and a roller B302. A rotating shaft 303 is respectively provided at one end of the two rollers A301 and B302. The outer surfaces of all the rotating shafts 303 are wrapped with belts 304. A motor A305 is provided on one side of one of the rotating shafts 303. The two rollers are used to pull and clamp the passing filaments and rotate them to prevent the filaments from being too long and stretched too tightly and causing breakage.

[0029] How this utility works:

[0030] First, the low-boil irradiation component 1 uses the internal strong light lamp 104 to irradiate the passing filament. Low boiling causes the filament to shrink, and some common heating methods such as hot air, water vapor, and heating environment are not convenient to adjust the temperature, and are easy to cause certain damage to the filament. For low-boil irradiation with light, a remotely controllable lamp that can be remotely controlled and sense the temperature of the light can be selected, and the L-shaped sliding door 103 can be directly pulled up to install and remove the number of strong light lamps 104 by yourself, which is more customizable. Finally, four semi-automatic The winding component 4 and the two rectangular movable chain frames can realize that after the first winding device completes winding, the sensor triggers the gear movement to rotate the four devices counterclockwise at the same time to collect the wire drum in time, complete the semi-automatic winding, and then dry it through the low-boiling irradiation component 1. The structure is an L-shaped sliding door 103, a strong light 104, a handle 102, a hinge 101 and a support block 105. The shape of the support block 105 is concave and hollow in the center. The hollow top of the support block 105 is used to connect the L-shaped sliding door 103 with the hinge 101, and the L The inner surface of the L-shaped sliding door 103 is covered with a row of strong light lamps 104 to illuminate the inside of the support block 105. The L-shaped sliding door 103 can be directly pulled up to install and remove the number of strong light lamps 104 by yourself, which is more customizable. Finally, the four semi-automatic winding components 4 passing through the two rectangular moving chain frames will trigger the limit sensor 411 when the first winding drum 401 in the lower left corner is wound to a certain thickness. The limit sensor 411 will drive all the gears to move the four semi-automatic winding components 4 counterclockwise. Move the upper winding drum 401 downward, move the first winding drum 401 to the right, and so on to replace the winding drum 401 that has been wound up with an empty winding drum 401. After the movement, the middle filament needs to be cut manually so that the front winding drum 401 can be wound up normally. The winding drum 401 can be removed directly by rotating and fixing and disassembling the fixed rotating shafts 410 at both ends. The overall semi-automatic form is highly efficient and more convenient. In addition, a light adhesive needs to be coated on the surface of each winding drum 401 in advance to make the winding faster.

[0031] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A low-boiling shrinkage device for shrinking nylon filaments, comprising a support base assembly (2), characterized in that: A low-boiling irradiation component (1) is provided at the inner center of the top surface of the support base component (2); filament stretching support components (3) are provided at the left and right ends of the inner center of the top surface of the support base component (2); and a plurality of semi-automatic winding components (4) are penetrated in a matrix form at the right edge of the top surface of the support base component (2); the number of the semi-automatic winding components (4) is four; The low-boiling irradiation assembly (1) comprises a support block (105), a top surface of the support block (105) having hinges (101) on the left and right sides near the edge, one side of the hinge (101) being connected to an L-shaped sliding door (103), a bottom of the L-shaped sliding door (103) having a plurality of strong light lamps (104) arranged in an array, and a handle (102) being provided on one side surface of the L-shaped sliding door (103).

2. A low boiling shrinkage device for shrinking nylon filaments according to claim 1, characterized in that: The support base assembly (2) comprises a bottom plate (201), the bottom of the bottom plate (201) being provided with a plurality of support legs (207) in a matrix form, an L-shaped baffle A (202) being provided on the left side of the top surface of the bottom plate (201), and an L-shaped baffle B (203) being provided on the right side of the top surface of the bottom plate (201).

3. A low boiling shrinkage device for shrinking nylon filaments according to claim 2, characterized in that: A low-boiling device placement frame (204) is provided between the centers of the top surfaces of the two L-shaped baffles A (202) and the L-shaped baffle B (203).

4. A low boiling shrinkage device for shrinking nylon filaments according to claim 2, characterized in that: A rectangular movable chain frame A (205) is provided inside one end of the L-shaped baffle A (202), and a rectangular movable chain frame B (206) is provided inside one end of the L-shaped baffle B (203).

5. The low-boiling shrinkage equipment for shrinking nylon filaments according to claim 1, characterized in that: The semi-automatic winding assembly (4) comprises a winding drum (401), the left end of the winding drum (401) is connected to a fixed disk A (402), a rotating rod A (403) is provided on one side of the fixed disk A (402), a gear A (404) is wrapped at the center of the outer surface of the rotating rod A (403), and the left side of the rotating rod A (403) is connected to a fixed disk B (405).

6. A low-boiling shrinkage device for shrinking nylon filaments according to claim 5, characterized in that: The right end of the winding drum (401) is connected to a fixed disk C (406), a rotating rod B (407) is provided on one side of the fixed disk C (406), a gear B (408) is wrapped around the center of the outer surface of the rotating rod B (407), a fixed disk D (409) is connected to one side of the rotating rod B (407), a motor B (412) is provided on one side of the fixed disk D (409), and fixed rotating shafts (410) are provided on the left and right sides of the four fixed disks A (402), fixed disk B (405), fixed disk C (406) and fixed disk D (409), and limit sensors (411) are provided on the outer edges of one side of the two fixed disks A (402) and fixed disk C (406).

7. The low-boiling shrinkage equipment for shrinking nylon filaments according to claim 1, characterized in that: The filament stretching support assembly (3) comprises a roller A (301) and a roller B (302), one end of each of the two rollers A (301) and roller B (302) being provided with a rotating shaft (303), the outer surfaces of all the rotating shafts (303) being wrapped with a belt (304), and one side of one of the rotating shafts (303) being provided with a motor A (305).