Overflow dyeing machine
By designing an adjustable cylinder structure and locking mechanism in the overflow dyeing machine, the dyeing adaptability problems of different fabrics are solved, and the dyeing effect of stability and high precision is achieved, ensuring that the yarn fabric does not slide and elastic high fabrics are high The effect of not stretching too much.
Patent Information
- Application Number
- CN202421054440.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Existing overflow dyeing machines are difficult to adapt to the lightness and elastic properties of different fabrics, resulting in poor dyeing effects, especially light yarn fabrics that are easy to slide and unevenly dye, and high elastic fabrics are damaged in the quality of the stretching process.
An adjustable overflow dyeing machine barrel is designed, and the cylinder body is driven by a hydraulic cylinder, a pneumatic cylinder or an electric cylinder by providing the first and second slope cylinder areas and the guide tube, combined with the adjustment device and a locking mechanism. The cylinder is tilted to ensure that different fabrics can be dyed evenly, and the stability and accuracy are improved through the locking mechanism.
Adaptive dyeing of different fabrics is achieved, ensuring the stability and high precision of the dyeing effect, avoiding the problem of sliding and elastic high fabric over-stretching of light yarn fabrics, and improving the overall dyeing quality.
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Figure CN222274960U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of printing and dyeing equipment, and in particular relates to an overflow dyeing machine. Background Art
[0002] The dyeing process of fabric generally includes the following steps: pre-setting, desizing, primary washing, dyeing, secondary washing, dehydration, and width opening; overflow dyeing machines are usually used to dye fabrics.
[0003] The existing patent with publication number TWM575817U discloses a low bath ratio dyeing machine with double cloth belt wheels, including a first slope barrel area and a second slope barrel area, a first cloth belt wheel and a second cloth belt wheel, a cloth guide pipe, and a nozzle.
[0004] Although the overflow dyeing machine can effectively reduce the bath ratio, the height of the dyeing machine head needs to be adjusted to adapt to different fabrics according to the weight and elasticity of the fabrics. Summary of the invention
[0005] The purpose of the present application is to provide an overflow dyeing machine in order to solve the above-mentioned technical problems, which can adjust the cylinder of the dyeing machine to adapt to fabrics of different materials.
[0006] The present application provides an overflow dyeing machine, including a dyeing machine cylinder, wherein the dyeing machine cylinder includes:
[0007] The first sloped barrel area is placed on one side of the barrel of the dyeing machine;
[0008] The second sloped barrel area is placed on the other side of the barrel of the dyeing machine;
[0009] The cloth guide pipe is installed and connected with the dyeing machine cylinder;
[0010] A nozzle is installed at one end of the fabric guide pipe;
[0011] Cloth wheels are respectively installed on the first slope barrel area and the second slope barrel area and correspond to the two ends of the cloth guide pipe;
[0012] An adjusting device is provided with a driving cylinder;
[0013] A locking mechanism, used to lock the cylinder of the dyeing machine;
[0014] Wherein, the dyeing machine barrel is provided with an articulated seat, and the adjusting device and the locking mechanism are connected to the articulated seat.
[0015] By setting the first slope barrel area and the second slope barrel area, the dyeing machine barrel is made to be V-shaped as a whole. The cloth guide pipe is installed on the dyeing machine barrel, and its two ends are respectively connected to the first slope barrel area and the second slope barrel area. The nozzle is located in the first slope barrel area. The fabric enters from the cloth guide pipe port of the first slope barrel area, passes through the cloth guide pipe, and then comes out from the other end of the cloth guide pipe and enters the second slope barrel area. The fabric in the dyeing machine barrel is pulled through a cloth wheel close to the nozzle, and the fabric in the cloth guide pipe is pulled through another cloth wheel located in the second slope barrel area. When the fabric is lighter, the fabric is located The part of the second sloped barrel area is not easy to move to the lower position of the dyeing machine barrel. When the elasticity of the fabric is relatively high, the part of the first sloped barrel area, when pulled by the corresponding cloth wheel, is pulled upward for too long, resulting in excessive stretching of the fabric, which affects the quality of the fabric. The driving cylinder of the adjusting device is used to adjust the inclination of the dyeing machine barrel. The driving cylinder adopts a hydraulic cylinder, a pneumatic cylinder or an electric cylinder, etc., so that different fabrics can be dyed through the dye barrel. After the adjustment of the dyeing machine barrel is completed, it is locked through a locking mechanism. The dyeing machine barrel is movably installed through a hinged seat, which is convenient for stable adjustment of the adjusting device.
[0016] Furthermore, the adjusting device comprises:
[0017] A mounting base connected to the dyeing machine cylinder;
[0018] A telescopic sleeve is hinged on the hinged seat;
[0019] A telescopic column is hinged on the mounting base and inserted into the telescopic sleeve;
[0020] Wherein, the driving cylinder is hinged to the mounting seat.
[0021] The mounting base is welded to the dyeing machine barrel or connected by fasteners such as bolts, the telescopic column is inserted into the telescopic sleeve, and the telescopic sleeve and the telescopic column cooperate with each other to form two groups distributed on both sides of the dyeing machine barrel, thereby improving the stability of the dyeing machine barrel during adjustment.
[0022] Furthermore, the locking mechanism comprises:
[0023] The locking seat is in an arc shape, and its axis is the same as the hinge axis between the dyeing machine cylinder and the hinge seat;
[0024] A locking column, movably mounted on the locking seat;
[0025] The locking parts are placed on both sides of the dyeing machine cylinder and correspond to the locking seats;
[0026] The locking seat is provided with a locking groove, the locking part is placed in the locking groove for movement, the locking columns are distributed on both sides of the locking groove, and an adjustment mechanism is provided between the locking columns and the locking seat.
[0027] The locking seat is connected to the hinge seat. When the dyeing machine barrel is adjusted, the locking part is locked by the locking column on the locking seat. Locking columns are arranged on the upper and lower sides of the locking part so that the locking column clamps the locking part. The structure of the locking groove is similar to that of the locking seat, which facilitates the movement of the locking part in the locking groove when the dyeing machine barrel is adjusted. The adjusting mechanism is used to adjust the locking column so that the locking column is against the locking part.
[0028] Furthermore, the locking mechanism further comprises:
[0029] A movable seat connected to the locking seat;
[0030] A first motor is mounted on the movable seat;
[0031] An internal threaded sleeve, mounted on the output shaft of the first motor;
[0032] Wherein, the locking column is provided with a threaded portion, the threaded portion corresponds to the internal threaded sleeve, the locking column is provided with a limiting groove, and the movable seat is provided with a limiting portion.
[0033] The first motor is installed on the movable seat. The internal threaded sleeve is driven to rotate by the first motor. The locking column is controlled to move and retract along its axial direction through the threaded pair connection between the internal threaded sleeve and the threaded part, so as to realize locking and unlocking of the locking part, and the rotation of the locking column is limited by the limit groove and the limit part.
[0034] Furthermore, the regulating mechanism comprises:
[0035] A second motor is mounted on the locking seat;
[0036] A screw rod is mounted on the output shaft of the second motor;
[0037] Wherein, the screw rod is connected to the movable seat.
[0038] The screw is driven to rotate by the second motor, and the screw and the movable seat are connected by a threaded pair, so that the locking column can be moved and adjusted, so that the locking columns on the upper and lower sides of the locking part are clamped with the locking part, thereby further improving the stability of the dye cylinder. At the same time, the dyeing machine cylinder can be controlled by the adjustment mechanism for more precise adjustment.
[0039] Furthermore, the locking columns are disposed on both sides of the locking groove and are staggered.
[0040] The locking columns are arranged on both sides of the locking groove and are distributed alternately, so that the locking columns are evenly distributed.
[0041] The beneficial effects of this application are:
[0042] 1. The driving cylinder of the adjusting device is used to adjust the inclination of the dyeing machine cylinder, so that different fabrics can be dyed through the dye cylinder.
[0043] 2. After the dyeing machine barrel is adjusted, it is locked through the locking mechanism. The dyeing machine barrel is movably installed through a hinged seat, which is convenient for stable adjustment of the adjusting device.
[0044] 3. The adjusting mechanism allows the locking columns on both sides of the locking part to be clamped with the locking part, further improving the stability of the dye cylinder. At the same time, the adjusting mechanism can also be used to control the dyeing machine cylinder for more precise adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 This is a schematic diagram of the main structure of the dyeing machine cylinder of the present application;
[0046] Figure 2 This is a schematic diagram of the top view of the dyeing machine cylinder of the present application;
[0047] Figure 3 This is a schematic diagram of the structure of the locking seat of the present application;
[0048] The reference numerals in the figure are as follows: 100, dyeing machine cylinder; 110, first slope cylinder area; 120, second slope cylinder area; 130, cloth guide tube; 200, adjusting device; 210, driving cylinder; 220, mounting seat; 230, telescopic sleeve; 240, telescopic column; 300, locking mechanism; 310, locking seat; 311, locking groove; 320, locking part; 330, locking column; 331, threaded part; 332, limiting groove; 340, adjusting mechanism; 341, second motor; 342, screw; 350, movable seat; 351, limiting part; 360, first motor; 370, internal threaded sleeve; 400, articulated seat. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0050] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0051] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.
[0052] Embodiment 1:
[0053] like Figure 1-Figure 3 As shown, the embodiment of the present application provides an overflow dyeing machine, including a dyeing machine cylinder 100, and the dyeing machine cylinder 100 includes:
[0054] The first sloped barrel area 110 is disposed on one side of the barrel 100 of the dyeing machine;
[0055] The second sloped barrel area 120 is disposed on the other side of the barrel 100 of the dyeing machine;
[0056] The fabric guide pipe 130 is installed and connected with the dyeing machine cylinder 100;
[0057] A nozzle is mounted on one end of the fabric guide tube 130;
[0058] Cloth wheels are respectively installed on the first slope barrel area 110 and the second slope barrel area 120 and correspond to the two ends of the cloth guide tube 130;
[0059] The adjusting device 200 is provided with a driving cylinder 210;
[0060] The locking mechanism 300 is used to lock the dyeing machine cylinder 100;
[0061] The dyeing machine barrel 100 is provided with an articulated seat 400 , and the adjusting device 200 and the locking mechanism 300 are connected to the articulated seat 400 .
[0062] By setting the first slope barrel area 110 and the second slope barrel area 120, the dyeing machine barrel 100 is made to be V-shaped as a whole, and the cloth guide pipe 130 is installed on the dyeing machine barrel 100, and its two ends are respectively connected to the first slope barrel area 110 and the second slope barrel area 120, and the nozzle is located in the first slope barrel area 110. The fabric enters from the port of the cloth guide pipe 130 in the first slope barrel area 110, passes through the cloth guide pipe 130, and then comes out from the other end of the cloth guide pipe 130 and enters the second slope barrel area 120. The fabric in the dyeing machine barrel 100 is pulled through a cloth wheel close to the nozzle, and the fabric in the cloth guide pipe 130 is pulled through another cloth wheel located in the second slope barrel area 120. When the fabric is lighter, When the fabric is tilted, the part of the fabric located in the second slope barrel area 120 is not easy to move to the lower position of the dyeing machine barrel 100. When the fabric elasticity is high, when the part of the first slope barrel area 110 is pulled by the corresponding cloth-belt wheel, the fabric is over-stretched due to the long upward pulling distance, which affects the quality of the fabric. The dyeing machine barrel 100 is tilted and adjusted by the driving cylinder 210 of the adjusting device 200. The driving cylinder 210 adopts a hydraulic cylinder, a pneumatic cylinder or an electric cylinder, etc., so that different fabrics can be dyed by the dye barrel. After the dyeing machine barrel 100 is adjusted, it is locked by the locking mechanism 300. The dyeing machine barrel 100 is movably installed through the hinge seat 400, which is convenient for stable adjustment of the adjusting device 200.
[0063] Embodiment 2:
[0064] like Figure 1 As shown, the embodiment of the present application provides an overflow dyeing machine. In addition to the above technical features, the adjustment device 200 further includes:
[0065] The mounting base 220 is connected to the dyeing machine cylinder 100;
[0066] The telescopic sleeve 230 is hinged on the hinge seat 400;
[0067] The telescopic column 240 is hinged on the mounting base 220 and inserted into the telescopic sleeve 230;
[0068] The driving cylinder 210 is hinged to the mounting seat 220 .
[0069] The mounting base 220 is welded to the dyeing machine barrel 100 or connected by fasteners such as bolts, and the telescopic column 240 is inserted into the telescopic sleeve 230. The telescopic sleeve 230 and the telescopic column 240 cooperate with each other to form two groups distributed on both sides of the dyeing machine barrel 100, thereby improving the stability of the dyeing machine barrel 100 during adjustment.
[0070] Embodiment 3:
[0071] like Figure 2 , Figure 3 As shown, the embodiment of the present application provides an overflow dyeing machine. In addition to the above technical features, the locking mechanism 300 further includes:
[0072] The locking seat 310 is in an arc shape, and its axis is the same as the hinge axis between the dyeing machine cylinder 100 and the hinge seat 400;
[0073] The locking column 330 is movably mounted on the locking seat 310;
[0074] The locking parts 320 are disposed on both sides of the dyeing machine barrel 100 and correspond to the locking seats 310;
[0075] The locking seat 310 is provided with a locking groove 311 , the locking portion 320 is placed in the locking groove 311 for movement, the locking columns 330 are distributed on both sides of the locking groove 311 , and an adjustment mechanism 340 is provided between the locking columns 330 and the locking seat 310 .
[0076] The locking seat 310 is connected to the hinge seat 400. When the dyeing machine barrel 100 is adjusted, the locking part 320 is locked by the locking column 330 on the locking seat 310. The locking columns 330 are arranged on the upper and lower sides of the locking part 320, so that the locking columns 330 clamp the locking part 320. The structure of the locking groove 311 is similar to that of the locking seat 310, which facilitates the movement of the locking part 320 in the locking groove 311 when the dyeing machine barrel 100 is adjusted. The adjusting mechanism 340 is used to adjust the locking column 330 so that the locking column 330 is against the locking part 320.
[0077] Furthermore, the locking mechanism 300 further includes:
[0078] The movable seat 350 is connected to the locking seat 310;
[0079] A first motor 360 is mounted on the movable seat 350;
[0080] An internal thread sleeve 370 is mounted on the output shaft of the first motor 360;
[0081] The locking column 330 is provided with a threaded portion 331 , and the threaded portion 331 corresponds to the internal threaded sleeve 370 . The locking column 330 is provided with a limiting groove 332 , and the movable seat 350 is provided with a limiting portion 351 .
[0082] The first motor 360 is installed on the movable seat 350. The internal threaded sleeve 370 is driven to rotate by the first motor 360. The locking column 330 is controlled to move and retract along its axial direction through the threaded pair connection between the internal threaded sleeve 370 and the threaded part 331, so as to realize the locking and unlocking of the locking part 320. The rotation of the locking column 330 is limited by the limit groove 332 and the limit part 351.
[0083] Furthermore, the adjustment mechanism 340 includes:
[0084] The second motor 341 is mounted on the locking seat 310;
[0085] The screw 342 is mounted on the output shaft of the second motor 341;
[0086] The screw rod 342 is connected to the movable seat 350 .
[0087] The screw 342 is driven to rotate by the second motor 341, and the screw 342 is connected to the movable seat 350 by a threaded pair, so that the locking column 330 can be moved and adjusted, so that the locking columns 330 on the upper and lower sides of the locking part 320 are clamped with the locking part 320, thereby further improving the stability of the dye cylinder. At the same time, the dyeing machine cylinder 100 can be controlled by the adjustment mechanism 340 for more precise adjustment.
[0088] Furthermore, the locking columns 330 are disposed on both sides of the locking slot 311 and are staggered.
[0089] The locking columns 330 are disposed on both sides of the locking groove 311 and are staggered so that the locking columns 330 are evenly distributed.
[0090] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0091] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. An overflow dyeing machine, comprising a dyeing machine cylinder (100), characterized in that: The dyeing machine cylinder (100) comprises: A first sloped barrel area (110) is disposed on one side of the barrel (100) of the dyeing machine; A second sloped barrel area (120) is disposed on the other side of the barrel (100) of the dyeing machine; A cloth guide pipe (130) is installed and connected to the dyeing machine cylinder (100); A nozzle is mounted on one end of the fabric guide tube (130); Cloth wheels are respectively installed on the first slope barrel area (110) and the second slope barrel area (120) and correspond to the two ends of the cloth guide pipe (130); The regulating device (200) is provided with a driving cylinder (210); A locking mechanism (300) for locking the dyeing machine cylinder (100); Wherein, the dyeing machine barrel (100) is provided with an articulated seat (400), and the adjusting device (200) and the locking mechanism (300) are connected to the articulated seat (400).
2. The overflow dyeing machine according to claim 1, characterized in that: The regulating device (200) comprises: A mounting seat (220) connected to the dyeing machine barrel (100); The telescopic sleeve (230) is hinged on the hinge seat (400); A telescopic column (240) is hinged on the mounting seat (220) and inserted into the telescopic sleeve (230); Wherein, the driving cylinder (210) is hinged to the mounting seat (220).
3. The overflow dyeing machine according to claim 2, characterized in that: The locking mechanism (300) comprises: The locking seat (310) is in an arc shape, and its axis is the same as the hinge axis between the dyeing machine cylinder (100) and the hinge seat (400); A locking column (330) is movably mounted on the locking seat (310); The locking parts (320) are placed on both sides of the dyeing machine barrel (100) and correspond to the locking seats (310); The locking seat (310) is provided with a locking groove (311), the locking portion (320) is placed in the locking groove (311) and moves, the locking column (330) is distributed on both sides of the locking groove (311), and an adjustment mechanism (340) is provided between the locking column (330) and the locking seat (310).
4. The overflow dyeing machine according to claim 3, characterized in that: The locking mechanism (300) further comprises: A movable seat (350) connected to the locking seat (310); A first motor (360) is mounted on the movable seat (350); An internal threaded sleeve (370) is mounted on the output shaft of the first motor (360); The locking column (330) is provided with a threaded portion (331), the threaded portion (331) corresponds to the internal threaded sleeve (370), the locking column (330) is provided with a limiting groove (332), and the movable seat (350) is provided with a limiting portion (351).
5. The overflow dyeing machine according to claim 4, characterized in that: The adjustment mechanism (340) comprises: A second motor (341) is mounted on the locking seat (310); A screw rod (342) is mounted on the output shaft of the second motor (341); Wherein, the screw rod (342) is connected to the movable seat (350).
6. The overflow dyeing machine according to claim 5, characterized in that: The locking columns (330) are disposed on both sides of the locking groove (311) and are distributed in a staggered manner.
