Heat preservation type metal roof structure

By introducing insulation components and waterproof and breathable membranes into the metal roof structure, the leakage and maintenance difficulties of the metal roof structure are solved, better waterproof performance and simplified maintenance process are achieved, while improving energy efficiency and noise isolation effects.

CN222275951UActive Publication Date: 2024-12-31KESHENG CONSTR ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420740607.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-31
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing metal roof structure is prone to water leakage at the detailed structure location, has poor waterproof performance, and is difficult to maintain, especially in high slopes and windy and rainy seasons.

Method used

Adopt the thermally insulated metal roof structure, including steel structure, base plate, self-tapping nails, insulation components, waterproof layer and support plate. It is fixed and manually occluded by self-tapping screws to facilitate disassembly and repairs, and uses waterproof breathable membrane and sound-absorbing cotton to improve waterproofing and Noise reduction performance.

Benefits of technology

Improves the waterproof performance of metal roofs, reduces the risk of water leakage, simplifies the maintenance process, and improves energy efficiency and noise isolation through thermal insulation and sound-absorbing cotton.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222275951U_ABST
    Figure CN222275951U_ABST
Patent Text Reader

Abstract

The utility model discloses a heat preservation type metal roof structure, and relates to the technical field of building curtain walls. The roof comprises a steel structure, a bottom plate is installed on the steel structure, a plurality of self-tapping screws distributed at equal intervals are inserted in the bottom plate in a threaded mode, a heat preservation assembly is installed on the bottom plate, a roof layer is fixedly installed on the heat preservation assembly, the roof layer is a metal plate, and the surface of the roof layer is coated with waterproof and rust-proof coating. Heat preservation cotton in the heat preservation assembly is low in heat conductivity and can prevent heat from being conducted into the heat preservation assembly in summer and indoor heat from losing in winter, sound absorption cotton in the heat preservation assembly can play a role in sound absorption and noise reduction, and noise transmission from the interior to the exterior or from the exterior to the interior is blocked; the waterproof breathable film plays a waterproof role for the whole metal roof, and the supporting plate made of the TPO waterproof composite profiled steel sheet can block water leaking into the metal roof, so that the whole waterproof performance of the metal roof is better.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building curtain walls, in particular to a heat-insulating metal roof structure. Background Art

[0002] In the current metal roof structure, the metal roof material is usually made of aluminum-manganese-magnesium alloy, which leads to the location of the detailed structure being the most prone to water leakage. The rolls of corners, roof penetrations, gutter downspouts, overflows and other locations are difficult to fit the base surface and are difficult to weld, making it difficult to ensure waterproof performance. Moreover, the roof will produce repeated fatigue damage to the rolls under the effect of long-term temperature effects. The expansion and contraction caused by the temperature effect will cause stress concentration at the detailed node positions. If there are too many roll seams in this location and the welding is not reliable, It is easy to tear and lose the waterproof effect. After the roof is built for a long time, leakage occurs in the detailed structure. Firstly, the roof may be relatively high and the slope is large, which affects the difficulty of maintenance and personnel safety. Secondly, the roof area is large, and the water from the leaking point may flow in from another position. This requires that all possible leaking points in the accessories must be repaired at once. In addition, the edges of gutters and other places are easily affected by wind and indoor and outdoor pressure differences during rainy seasons, which easily leads to leakage. In view of the above problems, the inventor proposes an insulating metal roof structure to solve the above problems. Utility Model Content

[0003] In order to solve the problems that the existing metal roof has poor thermal insulation and waterproof performance and is inconvenient to disassemble and repair; the purpose of the utility model is to provide a thermal insulation metal roof structure.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: a thermal insulation metal roof structure, including a steel structure, a base plate is installed on the steel structure, a plurality of self-tapping screws equidistantly distributed are inserted into the inner thread of the base plate, and the self-tapping screws are threadedly inserted in the steel structure, an insulation component is installed on the base plate, a roofing layer is fixedly installed on the insulation component, the roofing layer is a metal plate, and the surface of the roofing layer is sprayed with waterproof and rust-proof paint.

[0005] Preferably, a plurality of adapters equidistantly distributed are fixedly installed on the upper surface of the base plate, and a plurality of supporting keels equidistantly distributed are fixedly installed on the plurality of adapters. The materials of the plurality of adapters and the supporting keels are all galvanized steel. The insulation assembly includes an insulation layer, a support plate, a sound-absorbing layer and a waterproof layer. The insulation layer is made of insulation cotton, and the insulation layer is filled between the base plate and the support plate.

[0006] Preferably, multiple supporting keels are fixedly installed with multiple first fixed supports that are evenly distributed, the support plates are fixedly installed with multiple second fixed supports that are evenly distributed, and the roof layer is snapped onto the second fixed supports. The materials of the multiple first fixed supports and the second fixed supports are both stainless steel, and thermal insulation pads are fixedly installed on the top ends of the multiple first fixed supports and the second fixed supports.

[0007] Preferably, the support plate is made of TPO waterproof composite corrugated steel plate, and the support plate is clipped on the first fixed support. A sound-absorbing layer is filled between the support plate and the roofing layer. The material of the sound-absorbing layer is sound-absorbing cotton. A waterproof layer is pasted on the upper surface of the sound-absorbing layer. The material of the waterproof layer is a waterproof breathable membrane.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] 1. In the utility model, by setting the heat preservation component, the heat preservation cotton in the heat preservation component has low thermal conductivity, which can prevent the temperature from being conducted in the summer and the indoor heat from being lost in the winter. In addition, the sound-absorbing cotton in the heat preservation component can play a role in sound absorption and noise reduction, blocking the noise from indoor to outdoor or outdoor to indoor.

[0010] 2. In the utility model, a waterproof layer and a support plate are provided. The waterproof layer is made of a waterproof breathable membrane. The waterproof breathable membrane plays a waterproof role for the entire metal roof. The support plate made of a TPO waterproof composite corrugated steel plate can block the water that leaks in, so that the overall waterproof performance of the metal roof is better.

[0011] 3. In the present invention, by setting a fixed support, each structural layer in the present invention is integrated together by self-tapping screws, manual biting, etc., so as to achieve the purpose of easy disassembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 For this utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0015] Figure 3 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0016] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the structure at B in the middle;

[0017] Figure 5 It is a schematic diagram of the overall longitudinal section structure of the utility model.

[0018] In the figure: 1. Steel structure; 2. Base plate; 3. Insulation assembly; 31. Insulation layer; 32. Support plate; 33. Sound-absorbing layer; 34. Waterproof layer; 4. Roof layer; 5. Adapter; 6. Support keel; 7. First fixed support; 8. Second fixed support; 9. Insulation pad; 11. Self-tapping screws. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example: Figure 1-5 As shown, the utility model provides a thermal insulation metal roof structure, including a steel structure 1, a base plate 2 is installed on the steel structure 1, a plurality of self-tapping screws 11 equidistantly distributed are inserted in the inner thread of the base plate 2, and the self-tapping screws 11 are threadedly inserted in the steel structure 1, a thermal insulation component 3 is installed on the base plate 2, a roofing layer 4 is fixedly installed on the thermal insulation component 3, the roofing layer 4 is a metal plate, and the surface of the roofing layer 4 is sprayed with waterproof and rust-proof paint, firstly, the base plate 2 is fixedly installed on the steel structure 1 using the self-tapping screws 11, the perforated base plate 2 itself has the function of sound absorption and is used to carry thermal insulation cotton, then the thermal insulation component 3 is installed on the base plate 2, and finally the roofing layer 4 is installed on the thermal insulation component 3, the roofing layer 4 metal plate sprayed with waterproof and rust-proof paint can protect the thermal insulation component 3 from water.

[0021] A plurality of adapters 5 equidistantly distributed are fixedly mounted on the upper surface of the base plate 2 , and a plurality of supporting keels 6 equidistantly distributed are fixedly mounted on the plurality of adapters 5 . The material of the plurality of adapters 5 and the supporting keels 6 are both galvanized steel.

[0022] By adopting the above technical solution, the adapter 5 and the supporting keel 6 are used to facilitate the installation of the supporting plate 32 and the filling of the thermal insulation layer 31 .

[0023] The thermal insulation component 3 includes a thermal insulation layer 31 , a support plate 32 , a sound absorbing layer 33 and a waterproof layer 34 . The thermal insulation layer 31 is made of thermal insulation cotton and is filled between the bottom plate 2 and the support plate 32 .

[0024] By adopting the above technical solution, the insulation component 3 is composed of an insulation layer 31, a support plate 32, a sound-absorbing layer 33 and a waterproof layer 34. The insulation cotton filled between the base plate 2 and the support plate 32 is the insulation layer 31. The low thermal conductivity of the insulation cotton can prevent the temperature from being conducted in the summer and the indoor heat from being lost in the winter.

[0025] A plurality of first fixed supports 7 equidistantly distributed are fixedly mounted on the plurality of supporting keels 6 , a plurality of second fixed supports 8 equidistantly distributed are fixedly mounted on the supporting plate 32 , and the roofing layer 4 is buckled on the second fixed supports 8 .

[0026] By adopting the above technical solution, the second fixing support 8 is used to install the roofing layer 4, thereby avoiding drilling holes in the roofing layer 4 and improving the waterproof performance of the metal roof.

[0027] The materials of the plurality of first fixed supports 7 and the second fixed supports 8 are all made of stainless steel, and thermal insulation pads 9 are fixedly installed on the top ends of the plurality of first fixed supports 7 and the second fixed supports 8 .

[0028] By adopting the above technical solution, the support plate 32 is installed on the support keel 6 using the first fixing support 7 .

[0029] The support plate 32 is made of TPO waterproof composite corrugated steel plate, and the support plate 32 is buckled on the first fixing support 7 .

[0030] By adopting the above technical solution, the support plate 32 is installed on the support keel 6 using the first fixed support 7. The support plate 32 made of TPO waterproof composite corrugated steel plate can block the water that leaks in, making the overall waterproof performance of the metal roof better.

[0031] A sound absorbing layer 33 is filled between the support plate 32 and the roofing layer 4 , and the material of the sound absorbing layer 33 is sound absorbing cotton.

[0032] By adopting the above technical solution, the sound-absorbing cotton filled between the support plate 32 and the roofing layer 4 is the sound-absorbing layer 33 of the metal roof, which mainly plays the role of sound absorption and noise reduction, and blocks the noise transmission from indoor to outdoor or from outdoor to indoor.

[0033] A waterproof layer 34 is attached to the upper surface of the sound absorbing layer 33 , and the material of the waterproof layer 34 is a waterproof and breathable membrane.

[0034] By adopting the above technical solution, the distance between gas molecules is larger, and they can pass through the air holes of the waterproof breathable membrane during diffusion movement, while the distance between liquid molecules is smaller than the distance between the air holes, and under the action of surface tension, the liquid molecules cannot pass through the waterproof breathable membrane, which plays a waterproof role.

[0035] Working principle: First, use self-tapping screws 11 to fix the bottom plate 2 to the steel structure 1. The perforated bottom plate 2 itself has the function of sound absorption and is used to carry thermal insulation cotton. Then use self-tapping screws 11 to install the adapter 5 on the bottom plate 2, and install the supporting keel 6 on the adapter 5. Then use self-tapping screws 11 to install the first fixed support 7 on the supporting keel 6. Then snap the support plate 32 onto the first fixed support 7, and fill the insulation layer 31 between the support plate 32 and the bottom plate 2. The low thermal conductivity of the thermal insulation cotton can prevent the temperature from being conducted in the summer and the indoor heat from being lost in the winter. Then install the second fixed support 8 on the support plate 32, and fix the roof The surface layer 4 is buckled on the second fixed support 8, thereby avoiding drilling holes on the roofing layer 4 and improving the waterproof performance of the metal roof. A sound-absorbing layer 33 is filled between the support plate 32 and the roofing layer 4, which mainly plays a role of sound absorption and noise reduction, and blocks the propagation of noise from indoor to outdoor or outdoor to indoor. A waterproof layer 34 is pasted on the upper surface of the sound-absorbing layer 33. The material of the waterproof layer 34 is a waterproof breathable membrane. The distance between gas molecules is large, and they can pass through the air holes of the waterproof breathable membrane during the diffusion movement. The distance between liquid molecules is smaller than the distance between the air holes, and under the action of surface tension, the liquid molecules cannot pass through the waterproof breathable membrane, that is, it plays a waterproof role.

[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A thermal insulation metal roof structure, comprising a steel structure (1), characterized in that: A base plate (2) is installed on the steel structure (1), a plurality of self-tapping screws (11) are inserted into the inner thread of the base plate (2) at equal intervals, and the self-tapping screws (11) are inserted into the steel structure (1) through threads, a heat preservation component (3) is installed on the base plate (2), a roofing layer (4) is fixedly installed on the heat preservation component (3), the roofing layer (4) is a metal plate, and a waterproof and rust-proof coating is sprayed on the surface of the roofing layer (4).

2. A thermal insulation metal roof structure as claimed in claim 1, characterized in that: A plurality of equally spaced adapters (5) are fixedly mounted on the upper surface of the base plate (2), and a plurality of equally spaced supporting keels (6) are fixedly mounted on the plurality of adapters (5). The material of the plurality of adapters (5) and the supporting keels (6) is galvanized steel.

3. A thermal insulation metal roof structure as claimed in claim 2, characterized in that: The thermal insulation component (3) comprises a thermal insulation layer (31), a support plate (32), a sound absorbing layer (33) and a waterproof layer (34); the thermal insulation layer (31) is made of thermal insulation cotton; the thermal insulation layer (31) is filled between the bottom plate (2) and the support plate (32).

4. A thermal insulation metal roof structure as claimed in claim 3, characterized in that: A plurality of first fixed supports (7) distributed at equal intervals are fixedly mounted on the plurality of support keels (6), a plurality of second fixed supports (8) distributed at equal intervals are fixedly mounted on the support plate (32), and the roofing layer (4) is snapped onto the second fixed supports (8).

5. A thermal insulation metal roof structure as claimed in claim 4, characterized in that: The material of the plurality of first fixed supports (7) and the second fixed supports (8) is stainless steel, and a heat insulation pad (9) is fixedly mounted on the top of the plurality of first fixed supports (7) and the second fixed supports (8).

6. A thermal insulation metal roof structure as claimed in claim 3, characterized in that: The support plate (32) is made of a TPO waterproof composite corrugated steel plate, and the support plate (32) is buckled on the first fixed support (7).

7. The thermal insulation metal roof structure according to claim 3, characterized in that: A sound absorbing layer (33) is filled between the support plate (32) and the roofing layer (4), and the material of the sound absorbing layer (33) is sound absorbing cotton.

8. The thermal insulation metal roof structure according to claim 3, characterized in that: A waterproof layer (34) is adhered to the upper surface of the sound absorbing layer (33), and the material of the waterproof layer (34) is a waterproof and breathable membrane.