Low-power-consumption electric proportional valve

By using multiple plugs and mounting sleeves in the electric proportional valve, automatic reset and synchronous limit are achieved, disassembly labor-intensive and deformation problems are solved, and connection stability and maintenance convenience are improved.

CN222277618UActive Publication Date: 2024-12-31SHENZHEN BOYANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421111291.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-31
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

Existing electric proportional valves are time-consuming and labor-intensive when disassembling the bolts, and a single limiting method can easily cause deformation at the plug, affecting the disassembly stability and maintenance.

Method used

A low-power electric proportional valve is designed, using a combination of multiple plugs and mounting sleeves, and automatic reset and synchronous limits are achieved through the adjustment structure and limit structure, which drives the plug rotation and mounting sleeve threads to cooperate to provide dual receiving. Force to stabilize the connection.

Benefits of technology

It improves the connection strength and stability, simplifies the disassembly and assembly process, avoids deformation and damage of the plug during collision or shock, and enhances the convenience of the valve body maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-power-consumption electric proportional valve, which relates to the technical field of electric proportional valves, and comprises a mounting sleeve and a valve body, the valve body is connected with the mounting sleeve through a plurality of plugs, and the top of the mounting sleeve is provided with an adjusting structure and a limiting structure for synchronously limiting the plurality of plugs. By arranging the adjusting structure and the limiting structure, the adjusting structure can drive the limiting structure to reset so as to drive the plurality of plug pins to rotate and be in threaded connection with the mounting sleeve, so that the connection strength and stability are preliminarily enhanced, and the side walls of the plug pins can be propped against each other, so that the force for secondary limiting is realized, and the limiting effect is better; when collision or vibration occurs, force borne by the plug can be relieved through double stress on the threaded connection position and the abutting position, the situation that follow-up maintenance on the valve body is affected due to deformation and damage of the plug is avoided, control over the multiple plugs can be completed by controlling the adjusting structure during disassembly and assembly, and disassembly and assembly are easy and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric proportional valves, in particular to a low-power electric proportional valve. Background Art

[0002] The electric proportional valve is a component in which the proportional solenoid in the valve generates corresponding action according to the input voltage signal, causes the valve core of the working valve to move, and the valve port size to change. Compared with the traditional mechanical brake proportional valve, the electric proportional valve adopts electronic control technology, can maintain higher accuracy for a longer period of time, and its energy consumption is much lower.

[0003] For example, a Chinese patent with publication number CN220470350U, an electro-hydraulic proportional valve device, relates to the technical field of electro-hydraulic proportional valves; and the utility model includes a valve body and a mounting sleeve, two valve bodies are provided, and the valve bodies can be slidably inserted in the mounting sleeve, the opposite ends of the valve body are penetrated with symmetrically distributed through holes, both ends of the mounting sleeve are penetrated with symmetrically arranged through holes, connecting plugs can be movably inserted in the through holes, and the connecting plugs can be threadedly inserted in the through holes, and both ends of the mounting sleeve are provided with limiting mechanisms used in conjunction with the connecting plugs; through the setting and use of the limiting mechanism, the connecting plugs can be limited and fixed, thereby achieving the purpose of secondary limiting, and then effectively improving the installation stability of the valve body and the mounting sleeve, compared with the traditional rubber plug, limit pin and ring groove limit fixing method, the technical solution adopted in the present application is more convenient and firm, and is easy to dismantle later, and is more practical.

[0004] The above method has certain defects when used. When removing the plug, the L-shaped rod must be pulled to limit the position of each plug. This method is time-consuming and labor-intensive, and the single method of limiting the plug by plugging it in can easily cause the plug to move up and down and collide with the plug-in joint when the valve body encounters a collision or other vibrations. This can cause the plug-in joint to be directly stressed and deformed, thereby affecting disassembly. Therefore, the present application provides a low-power electric proportional valve to meet the needs. Utility Model Content

[0005] The purpose of the present application is to provide a low-power electric proportional valve, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a low-power electric proportional valve, comprising a mounting sleeve and a valve body, wherein the valve body is connected to the mounting sleeve through a plurality of plugs, and an adjustment structure and a limiting structure for synchronously limiting the plurality of plugs are arranged on the top of the mounting sleeve, wherein the adjustment structure and the limiting structure cooperate with each other;

[0007] The adjusting structure can be automatically reset and can drive the limiting structure to move closer to or away from the plug;

[0008] The limiting structure limits and releases the limit of each plug by approaching and moving away from the plug, and the limiting structure drives the plug to rotate and cooperate with the thread of the installation sleeve during the process of approaching and moving away from the plug.

[0009] Preferably, the adjustment structure comprises a shaft which is rotatably connected to the top of the mounting sleeve and can be automatically reset, a gear is fixedly sleeved on the shaft, and the gear cooperates with the limiting structure;

[0010] The top of the mounting sleeve is fixedly connected with a mounting cover, and the other end of the shaft rod extending out of the top of the mounting cover is fixedly connected with a turntable.

[0011] Preferably, a torque spring is sleeved on the shaft;

[0012] Two ends of the torque spring are fixedly connected to the gear and the mounting cover respectively.

[0013] Preferably, the limiting structure comprises a mounting plate slidably connected to the mounting cover, one end of the mounting plate is fixedly connected to a toothed plate, and the toothed plate is meshed with the gear;

[0014] A sliding block is fixedly connected to the top of the mounting plate, a sliding rail is fixedly connected to the inside of the mounting cover, and the sliding block is slidably connected to the inside of the sliding rail.

[0015] Preferably, both ends of the mounting plate extend out of the outside of the mounting cover and are fixedly connected with an oblique rack, and the oblique rack cooperates with the plug;

[0016] The plug is provided with an oblique thread groove, and the oblique rack is meshed with the oblique thread groove.

[0017] Preferably, a fixing card is fixedly connected to the mounting plate, and a card slot is provided on the plug, and the fixing card and the card slot are matched;

[0018] The clamping groove is located above the oblique thread groove.

[0019] Preferably, the valve body is inserted into the installation sleeve via a plug-in frame and fixedly connected via the plug;

[0020] The plug passes through the installation sleeve and the plug-in frame, and a screw groove is provided at the bottom end of the plug. The bottom of the plug is threadedly connected to the installation sleeve.

[0021] In summary, the technical effects and advantages of the utility model are:

[0022] The utility model has a reasonable structure. Through the setting of the adjusting structure and the limiting structure, the adjusting structure can drive the limiting structure to reset, thereby driving the multiple plugs to rotate and the installation sleeve threaded connection, preliminarily strengthening the connection strength and stability, and also resisting the side wall of the plug, so as to perform a secondary limiting force, and the limiting effect is better. When it is bumped or vibrated, the double force can be applied to the threaded connection and the resistance to relieve the force on the plug, avoiding its deformation and damage to affect the subsequent maintenance of the valve body, and when disassembling and assembling, the control of multiple plugs can be completed by controlling the adjusting structure, and the disassembly and assembly are simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a partially cutaway three-dimensional structural schematic diagram of the valve body and the mounting sleeve in the utility model;

[0026] Figure 3 It is a partially cutaway schematic diagram of a large three-dimensional structure of the limiting structure in the utility model;

[0027] Figure 4 for Figure 3 A magnified view of middle;

[0028] Figure 5 It is a partially enlarged three-dimensional structural schematic diagram of the plug in the utility model.

[0029] In the figure: 1. valve body; 2. plug-in frame; 3. mounting sleeve; 4. plug; 5. mounting cover; 6. shaft; 7. gear; 8. torque spring; 9. mounting plate; 10. sliding block; 11. slide rail; 12. tooth plate; 13. oblique rack; 14. fixing card; 15. card slot; 16. oblique thread groove; 17. screw groove. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the embodiments of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0032] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0033] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0034] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model embodiment. In this specification, the schematic representations of the above terms are not directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0035] Example: Reference Figure 1-5 A low-power electric proportional valve shown in the figure comprises a mounting sleeve 3 and a valve body 1. The valve body 1 is an existing electric proportional valve structure, which is a prior art and will not be described in detail. The valve body 1 is connected to the mounting sleeve 3 through a plurality of plugs 4, and an adjustment structure and a limiting structure for synchronously limiting the plurality of plugs 4 are provided on the top of the mounting sleeve 3. The adjustment structure and the limiting structure cooperate with each other.

[0036] The adjustment structure can be automatically reset and can drive the limit structure to move closer to and away from the plug 4;

[0037] The limiting structure moves closer to and farther from the plug 4, thereby limiting and releasing each plug 4, and in the process of approaching and farther from the plug 4, the limiting structure drives the plug 4 to rotate and cooperate with the thread of the installation sleeve 3;

[0038] The valve body 1 is inserted into the installation sleeve 3 through the insertion frame 2 and fixedly connected through the plug 4;

[0039] The plug 4 passes through the installation sleeve 3 and the plug frame 2 . A screw groove 17 is provided at the bottom end of the plug 4 . The bottom of the plug 4 is threadedly connected to the installation sleeve 3 .

[0040] During installation, the adjusting structure is first used to move the limiting structure away from the plug 4, and then the valve body 1 is fixed by the plug 4 and the installation sleeve 3, and then the force on the adjusting structure is released, and the adjusting structure will automatically reset so that the limiting structure is close to the plug 4 and contacts with the plug 4. After contacting with the plug 4, the plug 4 can be driven to rotate first, so that the screw groove 17 is threadedly connected with the installation sleeve 3, and then the plug 4 is limited.

[0041] By setting the adjustment structure and the limiting structure, the adjustment structure can drive the limiting structure to reset, thereby driving the multiple plugs 4 to rotate and the mounting sleeve 3 to be threadedly connected, preliminarily strengthening the connection strength and stability, and also resisting the side wall of the plug 4, thereby performing a secondary limiting force, and the limiting effect is better. In the event of bumps or shocks, the force on the plug 4 can be alleviated by the double force at the threaded connection and the resistance, avoiding its deformation and damage that affects the subsequent maintenance of the valve body 1, and during disassembly and assembly, the control of the multiple plugs 4 can be completed by controlling the adjustment structure, and the disassembly and assembly are simple and convenient.

[0042] like Figure 3 As shown, the adjustment structure includes a shaft 6 which is rotatably connected to the top of the mounting sleeve 3 and can be automatically reset. A gear 7 is fixedly sleeved on the shaft 6, and the gear 7 cooperates with the limiting structure;

[0043] The top of the mounting sleeve 3 is fixedly connected with a mounting cover 5 , and the other end of the shaft rod 6 extending out of the top of the mounting cover 5 is fixedly connected with a turntable.

[0044] Rotating the turntable can drive the shaft rod 6 to rotate, and the rotation of the shaft rod 6 will drive the gear 7 to rotate, thereby cooperating with the rotation of the gear 7 and the limiting structure.

[0045] The mounting cover 5 can protect the internal structure, prevent the gear 7 from being affected by dust, and prevent it from directly contacting with the outside world and bumping, etc. At the same time, the method of rotating the turntable is simple and convenient, and the overall production cost is lower.

[0046] like Figure 3 As shown, a torque spring 8 is sleeved on the shaft 6;

[0047] Two ends of the torque spring 8 are fixedly connected to the gear 7 and the mounting cover 5 respectively.

[0048] When the shaft rod 6 rotates, the torque spring 8 will be driven to rotate synchronously, and the torque spring 8 will generate a torsion force. When the shaft rod 6 loses its force, the torque spring 8 will release the torsion force synchronously, thereby driving the shaft rod 6 to rotate and reset.

[0049] The torque spring 8 is set to enable the shaft rod 6 to automatically reset after rotation, without the need to rotate the shaft rod 6 again. The operation is simple and convenient, and the production cost is reduced. The design of the torque spring 8 can also provide a resistance force to the gear 7, which can stabilize the gear 7 and prevent it from being easily displaced.

[0050] like Figure 3 As shown, the limiting structure includes a mounting plate 9 slidably connected to the mounting cover 5, one end of the mounting plate 9 is fixedly connected to a toothed plate 12, and the toothed plate 12 is meshed with the gear 7;

[0051] A sliding block 10 is fixedly connected to the top of the mounting plate 9 , a sliding rail 11 is fixedly connected to the inside of the mounting cover 5 , and the sliding block 10 is slidably connected to the inside of the sliding rail 11 .

[0052] The rotation of gear 7 will mesh with tooth plate 12, thereby driving the installation plate 9 to move. At the same time, during the displacement of installation plate 9, the sliding block 10 on the installation plate 9 will slide along the slide rail 11, and the installation plate 9 will be driven to move back and forth or reciprocatingly through the forward and reverse rotation of gear 7.

[0053] The sliding block 10 and the slide rail 11 are provided with a limit guide structure for the displacement of the mounting plate 9, so that the mounting plate 9 will be displaced along a fixed track, thereby avoiding the mounting plate 9 from moving out of place during use. The installation of the slide rail 11 on the mounting cover 5 also enhances the structural strength of the mounting cover 5, thereby avoiding the mounting cover 5 from being easily damaged after being bumped.

[0054] like Figure 3-4 As shown, both ends of the mounting plate 9 extend out of the outside of the mounting cover 5 and are fixedly connected with an oblique rack 13, which cooperates with the plug 4;

[0055] The plug 4 is provided with an oblique thread groove 16 , and the oblique rack 13 is meshed with the oblique thread groove 16 .

[0056] When the mounting plate 9 is close to the plug 4, the bevel rack 13 will contact the plug 4, thereby engaging with the bevel thread groove 16, thereby driving the plug 4 to rotate in the forward direction. When the mounting plate 9 is away from the plug 4, the bevel rack 13 will gradually reset to one side, and in the process of resetting, it will engage with the bevel thread groove 16 to drive the plug 4 to rotate in the reverse direction.

[0057] like Figure 4 As shown, a fixing card 14 is fixedly connected to the mounting plate 9, and a card slot 15 is also provided on the plug 4, and the fixing card 14 and the card slot 15 cooperate with each other;

[0058] The clamping groove 15 is located above the oblique thread groove 16 .

[0059] In summary, when the plug 4 cooperates with the bevel rack 13 and is threadedly connected to the mounting sleeve 3, as the bevel rack 13 moves, the fixing card 14 on the mounting plate 9 will be inserted into the inside of the card slot 15, thereby providing pressure on the side wall of the plug 4, thereby limiting the plug 4.

[0060] The opening of the card slot 15 enables the fixing card 14 to not only provide limiting force on the side wall of the plug 4, but also be inserted into the card slot 15 to conflict with the bottom wall of the card slot 15, thereby providing upper and lower limiting forces for the plug 4, making its connection more stable.

[0061] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A low-power electric proportional valve, comprising a mounting sleeve (3) and a valve body (1), characterized in that: The valve body (1) is connected to the mounting sleeve (3) via a plurality of plugs (4), and the top of the mounting sleeve (3) is provided with an adjustment structure and a position limiting structure for synchronously limiting the plurality of plugs (4), the adjustment structure and the position limiting structure being matched with each other; The adjusting structure can be automatically reset and can drive the limiting structure to move closer to or farther from the plug (4); The limiting structure limits and releases the limit of each plug (4) by approaching and moving away from the plug (4), and in the process of approaching and moving away from the plug (4), the limiting structure drives the plug (4) to rotate and engage with the thread of the installation sleeve (3).

2. A low power consumption electric proportional valve according to claim 1, characterized in that: The adjustment structure comprises a shaft (6) which is rotatably connected to the top of the mounting sleeve (3) and can be automatically reset, a gear (7) is fixedly sleeved on the shaft (6), and the gear (7) cooperates with the limiting structure; The top of the mounting sleeve (3) is fixedly connected to a mounting cover (5), and the other end of the shaft rod (6) extending out of the top of the mounting cover (5) is fixedly connected to a rotating disk.

3. A low power consumption electric proportional valve according to claim 2, characterized in that: The shaft rod (6) is sleeved with a torque spring (8); The two ends of the torque spring (8) are respectively fixedly connected to the gear (7) and the mounting cover (5).

4. A low power consumption electric proportional valve according to claim 2, characterized in that: The limiting structure comprises a mounting plate (9) slidably connected to the mounting cover (5), one end of the mounting plate (9) being fixedly connected to a toothed plate (12), the toothed plate (12) being meshed with the gear (7); A sliding block (10) is fixedly connected to the top of the mounting plate (9), a sliding rail (11) is fixedly connected to the inside of the mounting cover (5), and the sliding block (10) is slidably connected to the inside of the sliding rail (11).

5. The low power consumption electric proportional valve according to claim 4, characterized in that: Both ends of the mounting plate (9) extend out of the outside of the mounting cover (5) and are fixedly connected with an oblique rack (13), wherein the oblique rack (13) cooperates with the plug (4); The plug (4) is provided with an oblique thread groove (16), and the oblique rack (13) is meshed with the oblique thread groove (16).

6. A low power consumption electric proportional valve according to claim 5, characterized in that: The mounting plate (9) is also fixedly connected with a fixing card (14), and the plug (4) is also provided with a card slot (15), and the fixing card (14) and the card slot (15) are matched with each other; The clamping groove (15) is located above the oblique thread groove (16).

7. The low power consumption electric proportional valve according to claim 1, characterized in that: The valve body (1) is inserted into the installation sleeve (3) via the insertion frame (2) and is fixedly connected via the plug (4); The plug (4) passes through the installation sleeve (3) and the plug frame (2), and a screw groove (17) is also provided at the bottom end of the plug (4). The bottom of the plug (4) is threadedly connected to the installation sleeve (3).