Waterproof tensioning guide wheel of boiler slag conveyor

By using protective pads and support pads on the tightening guide wheel of the boiler slag retrieval machine for shielding and protection, the problem of easy wear and poor waterproofing effect of the guide wheel is solved, extending the service life and improving the protection effect of the bearing.

CN222278612UActive Publication Date: 2024-12-31LONGYAO TIANWEI THERMAL POWER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420194616.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2024-12-31
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The tightening guide wheel of the boiler slag retrieval machine is prone to wear and has poor waterproofing effect, which leads to faster wear of the chain and bearing and shorter service life.

Method used

A waterproof tightening guide wheel is designed, and protective pads are used to shield and protect the guide wheels, and the bearings are shielded and protected by supporting pads and connecting pads to reduce the entry of gray water and improve the waterproof effect.

Benefits of technology

It extends the service life of guide wheels and bearings, improves operating reliability and safety, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222278612U_ABST
    Figure CN222278612U_ABST
Patent Text Reader

Abstract

The utility model discloses a waterproof tensioning guide wheel of a boiler slag conveyor, and relates to the field of mechanical structures. The device comprises a guide wheel assembled on a bearing and a mounting shaft, the outer wall of the guide wheel is sleeved with a protective pad in a sealed mode, the protective pad corresponds to the guide wheel in shape, the two ends of the protective pad protrude out of the two ends of the guide wheel, annular supporting pads are installed at the two ends of the inner wall of the protective pad in a sealed mode, and the supporting pads abut against the outer wall of the guide wheel; annular connecting pads are rotationally installed on the inner ring walls of the supporting pads in a sealed mode, sleeves are rotationally installed on the inner ring walls of the connecting pads in a sealed mode, and the sleeves are connected with the mounting shafts in a sleeving mode. The guide wheel has the advantages that the guide wheel is shielded and protected through the protective pad, abrasion is reduced, the bearing is shielded and protected through the supporting pad and the connecting pad, the waterproof effect of the guide wheel is improved, the service life of the guide wheel is prolonged, and the use and operation reliability is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of mechanical structures, relates to the field of tension wheels, and specifically relates to a waterproof tension guide wheel of a boiler slag scooping machine. Background Art

[0002] Boiler slag scooping machine is a device for scooping slag from boiler. When the slag scooping machine is in operation, it usually uses a chain as a transmission component to transmit power to various components, such as scrapers, drive wheels, etc. Since the chain will be affected by factors such as temperature changes and load changes during operation, the tension of the chain will change, affecting the normal operation of the slag scooping machine. In order to ensure that the chain of the slag scooping machine can operate normally under the influence of various factors, a tensioning guide wheel is often used to adjust the tension of the chain, so that the slag scooping machine can operate smoothly and help reduce damage to the chain.

[0003] The tensioning guide wheel commonly used in the current slag scoop supports the chain through the guide wheel. The direct contact between the guide wheel and the chain will accelerate the mutual wear between the two and shorten their service life. The guide wheel rotates along the bearing, making the chain run smoothly and labor-saving, but the ash water remaining on the chain and the ash water on the slag scoop will enter the bearing. The slag contained in the ash water will enter the bearing, which will affect the operation of the bearing, increase the bearing wear, and shorten the service life of the bearing. Utility Model Content

[0004] The utility model is to solve the technical problem that the tensioner wheel is easy to wear and has poor waterproof effect, and provides a boiler slag scooping machine waterproof tensioner guide wheel. The guide wheel is shielded and protected by a protective pad to reduce wear, and the bearing is shielded and protected by a support pad and a connecting pad to improve its waterproof effect, extend its service life, and improve the reliability of operation.

[0005] The technical solution adopted by the utility model is: to provide a boiler slag scoop machine waterproof tensioning guide wheel, including a guide wheel assembled on a bearing and a mounting shaft, the guide wheel outer wall sealing sleeve is provided with a protective pad, the protective pad corresponds to the shape of the guide wheel, both ends of the protective pad protrude from the two ends of the guide wheel, and both ends of the inner wall of the protective pad are sealed with annular support pads, the support pads are abutted against the outer wall of the guide wheel; the inner ring wall of the support pad is sealed and rotatably installed with annular connecting pads, the inner ring wall of the connecting pad is sealed and rotatably installed with a sleeve, and the sleeve is sleeved with the mounting shaft.

[0006] The protective pad is mounted on the outer wall of the guide wheel so that the guide wheel contacts the chain through the protective pad to reduce wear. The protective pad is easy to maintain and replace and has low cost. The mounting support pads and connecting pads at both ends of the protective pad shield and protect the bearings, thereby improving the protective effect on the bearings, reducing the contact between gray water and the bearings, improving the waterproof effect of the guide wheel, extending the service life of the guide wheel, and improving safety and reliability in use.

[0007] To further optimize the technical solution, the guide wheel includes a wheel body that is mounted on a bearing, and annular baffles are detachably installed on both sides of the wheel body, and the baffles are abutted against the outer wall of the bearing; the baffles are sealingly sleeved with the protective pads, and the support pads are abutted against the outer wall of the baffles.

[0008] After the baffle is separated from the wheel body, the wheel body and the bearing sleeve rotate, and the baffle does not interfere with the installation of the protective pad, making the protective pad easy to disassemble and assemble and flexible to use. After the baffle is assembled with the wheel body, the baffle abuts against the bearing to shield and protect the bearing, thereby improving the protective effect thereof.

[0009] To further optimize the technical solution, screws are evenly arranged on the outer wall of the baffle along the circumferential direction, and the screws are all threadedly connected to the wheel body.

[0010] The baffle is installed on the wheel body by screws, which is easy to operate and firm and reliable to use.

[0011] To further optimize the technical solution, both ends of the outer side wall of the support pad are threadedly connected with pins along the circumferential direction, the pins are inserted into the support pad and threadedly connected with the outer side wall of the support pad.

[0012] After the support pad is inserted into the protective pad and abuts against the wheel body, the pin connects and fixes the protective pad and the support pad, which is easy to operate.

[0013] To further optimize the technical solution, the inner ring wall of the support pad is provided with a connecting groove, and the connecting pad and the connecting groove are sealed and rotatably installed.

[0014] The support pad is installed with the connecting pad through the connecting groove. The installation groove partially wraps the connecting pad to make its seams staggered, so as to increase the difficulty of gray water flowing into the bearing through the seams, thereby improving the waterproof and protective effect of the bearing.

[0015] To further optimize the technical solution, the sleeve includes a cylinder body mounted on the mounting shaft and a gasket fixedly mounted on the outer wall of the cylinder body, the outer wall of the gasket is rotatably fitted with the inner ring wall of the connecting gasket, and gaskets are fixedly mounted on both ends of the outer wall of the gasket, and the gaskets are sealingly and rotatably connected to the outer wall of the connecting gasket.

[0016] The sleeve is assembled with the installation shaft through the gasket, and the gaskets at both ends of the gasket are sealed and fitted with the connecting pad, so that the assembly seam between the connecting pad and the sleeve is misaligned, thereby improving the waterproof and protective effects.

[0017] The beneficial effects of the utility model are:

[0018] 1. The protective pad is mounted on the outer wall of the guide wheel to shield and protect the outer wall of the guide wheel, so that the guide wheel contacts the chain through the protective pad to reduce its wear. The detachable baffles on both sides of the guide wheel make the protective pad easy to disassemble and assemble, save effort, and be flexible to use. It is easy to replace and reduces the cost of use.

[0019] 2. The installation of the baffle and the wheel body shields the bearing to protect it. After the support pad is pushed into the protective pad, the support pad and the connecting pad work together to isolate and protect the bearing, thereby improving the safety of the bearing;

[0020] 3. The connection pad is installed with the support pad through the connection groove, and the connection groove partially wraps the outer wall of the connection pad, so that the joint between the connection pad and the support pad is misaligned, and the gasket ring of the sleeve is connected to the connection pad through the gasket, and the gasket partially wraps the connection pad, so that the joint between the gasket and the connection pad is also misaligned, which increases the difficulty of gray water passing through the joint, and improves the waterproof performance and protection effect;

[0021] 4. The baffle is installed through the screw wheel body, and the protective pad and the support pad are installed through the pins. The assembly operation is simple and easy to use, and the use is firm and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic structural diagram of the waterproof tensioner of this embodiment;

[0023] Figure 2 is a schematic cross-sectional structure diagram of the waterproof tensioning chain of this embodiment;

[0024] Figure 3 Schematic diagram of the structure of the guide wheel of this embodiment;

[0025] Figure 4 This is a schematic diagram of the structure of the wheel body and the baffle of this embodiment;

[0026] Figure 5 is a schematic structural diagram of the protective pad of this embodiment;

[0027] Figure 6 This is a schematic diagram of the structural stretching of the support pad and the connection pad of this embodiment;

[0028] Figure 7 It is a schematic diagram of the structural stretching of the connection pad and the sleeve of this embodiment.

[0029] In the figure, 1, bearing; 2, guide wheel; 201, wheel body; 202, baffle; 3, mounting shaft; 4, protective pad; 5, support pad; 501, connecting groove; 6, connecting pad; 7, sleeve; 701, cylinder body; 702, gasket; 8, screw; 9, pin. DETAILED DESCRIPTION

[0030] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0031] Please refer to the attached Figure 1-4The boiler slag scooping machine waterproof tensioning guide wheel comprises a conductor and a mounting shaft 3 assembled on a bearing 1. The outer wall sealing sleeve of the guide wheel 2 is provided with a protective pad 4. The protective pad 4 corresponds to the shape of the guide wheel 2. The protective pad 4 shields and protects the outer wall of the guide wheel 2. The guide wheel 2 contacts the chain of the slag scooping machine through the protective pad 4. The protective pad 4 protects the guide wheel 2 and the chain to reduce their wear. The guide wheel 2 comprises a wheel body 201 assembled with the bearing 1. Both sides of the wheel body 201 are detachably provided with an annular baffle 202. The baffle 20 When it is removed from the wheel body 201, it is convenient to fit the protective pad 4 with the wheel body 201, and it is flexible to use. Then the baffle 202 is installed with the wheel body 201. The outer wall of the baffle 202 is evenly provided with screws 8 along the circumferential direction. The screws 8 are all threadedly connected with the wheel body 201, so that it is firmly assembled. The baffle 202 is in contact with the outer wall of the bearing 1. The baffle 202 shields and protects the bearing 1. The baffle 202 is sealed and sleeved with the protective pad 4, so that the protective pad 4 shields and protects the baffle 202, and the protection is reliable.

[0032] Please refer to the attached Figure 2 , Attachment Figure 5 , Attachment Figure 6 , both ends of the protective pad 4 protrude from the two ends of the guide wheel 2, that is, the protective pad 4 protrudes from the baffle 202, and both ends of the inner wall of the protective pad 4 are sealed with annular support pads 5, and both ends of the outer wall of the support pad 5 are threadedly connected with pins 9 along the circumferential direction, and the pins 9 are inserted into the support pad 5 and threadedly connected with the outer wall of the support pad 5, and the pins 9 fix the support pad 5 and the protective pad 4, and the support pad 5 abuts against the outer wall of the baffle 202, and the inner ring wall of the support pad 5 is sealed and rotatably installed with an annular connecting pad 6, and the inner ring wall of the support pad 5 is provided with a connecting groove 501, and the connecting pad 6 and the connecting groove 501 are sealed and rotatably installed, and the support pad 5 partially wraps the two ends of the connecting pad 6 through the connecting groove 501, so that the joint between the connecting pad 6 and the support pad 5 is dislocated, so as to increase the difficulty of gray water passing through the joint, and improve the waterproof and protective effect of the bearing 1;

[0033] Please refer to the attached Figure 2 , Attachment Figure 7 The inner ring wall of the connection pad 6 is sealed and rotatably installed with a sleeve 7, and the sleeve 7 is sleeved with the installation shaft 3. The sleeve 7 includes a cylinder 701 that is fitted with the installation shaft 3 and a gasket 702 that is fixedly sleeved with the outer wall of the cylinder 701. The outer wall of the gasket 702 is rotatably fitted with the inner ring wall of the connection pad 6. Gaskets are fixedly sleeved at both ends of the outer wall of the gasket 702. The gaskets are both sealed and rotatably connected with the outer wall of the connection pad 6. The gaskets partially wrap the two ends of the connection pad 6, so that the joint between the connection pad 6 and the sleeve 7 is misaligned, and the difficulty of gray water passing through the joint is also increased, so as to waterproof and protect the bearing 1 and extend the service life of the bearing 1;

[0034] The working principle of the waterproof tensioning guide wheel of the boiler slag scooping machine is as follows: when the tensioning guide wheel 2 is assembled and used, the baffle 202 is detached from the wheel body 201 so that the bearing 1 and the wheel body 201 can be assembled, and the surface of the wheel body 201 is flat, so that the protective pad 4 and the wheel body 201 are easy to assemble and save labor, and the wheel body 201 contacts the chain through the protective pad 4 to reduce its wear, and the protective pad 4 is easy to disassemble and replace, and the maintenance is simple, reducing the use cost. After the protective pad 4 and the wheel body 201 are assembled, the baffle 202 is inserted into the protective pad 4, and after it is abutted against the wheel body 201, the baffle 202 and the wheel body 201 are fixed by the screw 8, and the baffle 202 abuts against the inner wall of the protective pad 4 and the outer wall of the bearing 1, and the baffle 202 shields and protects the bearing 1, thereby improving the safety of the use of the bearing 1;

[0035] After the baffle 202 is assembled with the wheel body 201, the support pad 5 is inserted into the protective pad 4 and threadedly connected to the support pad 5 through the pin 9 to fix the support pad 5 and the protective pad 4. The inner ring wall of the support pad 5 is rotated and assembled with the connecting pad 6 through the connecting groove 501, so that the installation joints of the support pad 5 and the connecting pad 6 are staggered to improve the sealing and protection effect, and the sleeve 7 is assembled with the mounting shaft 3 through the gasket ring 702. The gaskets at both ends of the gasket ring 702 are sealed and fit with the connecting pad 6, so that their joints are also staggered, which increases the difficulty of gray water passing through the joints, thereby improving the sealing and protection effect of the bearing 1. During operation, the rotation of the sleeve 7 along the connecting pad 6 and the rotation of the connecting pad 6 along the support pad 5 do not interfere with the operation of the tensioning guide wheel 2, thereby improving the safety of use.

Claims

1. A waterproof tension guide wheel for a boiler slag scooping machine, comprising a guide wheel (2) mounted on a bearing (1) and a mounting shaft (3), characterized in that: The guide wheel (2) outer wall sealing sleeve is provided with a protective pad (4), the protective pad (4) corresponds to the guide wheel (2) in shape, both ends of the protective pad (4) protrude from both ends of the guide wheel (2), and both ends of the inner wall of the protective pad (4) are sealed with annular support pads (5), and the support pads (5) are in contact with the outer wall of the guide wheel (2); the inner ring wall of the support pad (5) is sealed and rotatably provided with an annular connecting pad (6), and the inner ring wall of the connecting pad (6) is sealed and rotatably provided with a sleeve (7), and the sleeve (7) is sleeved with the mounting shaft (3).

2. The waterproof tension guide wheel of the boiler slag scooping machine according to claim 1 is characterized by: The guide wheel (2) comprises a wheel body (201) mounted on a bearing (1); annular baffles (202) are detachably mounted on both sides of the wheel body (201); the baffles (202) are in contact with the outer wall of the bearing (1); the baffles (202) are sealingly sleeved with the protective pads (4), and the support pads (5) are in contact with the outer wall of the baffles (202).

3. The waterproof tension guide wheel of the boiler slag scooping machine according to claim 2 is characterized by: The outer wall of the baffle (202) is evenly provided with screws (8) along the circumferential direction, and the screws (8) are all threadedly connected to the wheel body (201).

4. The waterproof tension guide wheel of the boiler slag scooping machine according to claim 1 is characterized by: Both ends of the outer wall of the support pad (5) are threadedly connected with pins (9) along the circumferential direction. The pins (9) penetrate into the support pad (5) and are threadedly connected with the outer wall of the support pad (5).

5. The waterproof tension guide wheel of the boiler slag scooping machine according to claim 1 is characterized by: The inner ring wall of the support pad (5) is provided with a connecting groove (501), and the connecting pad (6) is rotatably mounted in a sealed manner with the connecting groove (501).

6. The waterproof tension guide wheel of the boiler slag scooping machine according to claim 1, characterized in that: The sleeve (7) comprises a cylinder (701) fitted onto the mounting shaft (3) and a gasket (702) fixedly fitted onto the outer wall of the cylinder (701); the outer wall of the gasket (702) is rotatably fitted onto the inner wall of the connecting gasket (6); and gaskets are fixedly sleeved onto both ends of the outer wall of the gasket (702); and the gaskets are sealingly rotatably connected to the outer wall of the connecting gasket (6).