Resin dewatering device

The resin dewatering device addresses uneven heating and incomplete dehydration issues by using a hot air and heating module to uniformly dry resin, enhancing efficiency and reducing performance risks.

CN222279094UActive Publication Date: 2024-12-31QINGYUAN NANXING CHEM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421029458.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-31
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing resin dehydration methods, such as drying and air drying, result in uneven heating, incomplete dehydration, and require large spaces, failing to meet user needs for efficient and performance-preserving resin dehydration.

Method used

A resin dewatering device comprising a material barrel with a hot air module, heating module, and material laying module, which uses a blower, partitioned electric heating pipe, and heating barrel to circulate and dry resin uniformly, enhancing dehydration efficiency and uniformity.

Benefits of technology

The device improves dehydration efficiency and uniformity, reducing resin performance degradation and failure, meeting user needs for efficient resin dehydration.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222279094U_ABST
    Figure CN222279094U_ABST
Patent Text Reader

Abstract

The utility model discloses a resin dewatering device which comprises a material barrel, the material barrel comprises a barrel cover and a dewatering barrel, the barrel cover is installed at the top of the dewatering barrel, the resin dewatering device further comprises a hot air module, a spreading module and a heating module, the hot air module is installed in the barrel cover, the spreading module is installed in the dewatering barrel, and the heating module wraps the outer side of the dewatering barrel. The hot air module comprises an air blower, a partition plate and an electric heating pipe, the air blower is fixedly installed at the top of the barrel cover, the partition plate is installed at the bottom of the barrel cover, and a plurality of air holes are evenly formed in the partition plate; according to the resin water removal device, resin in the water removal bucket is heated through the heating module, the resin in the water removal bucket is circularly laid through the material laying module, and meanwhile, the resin at the laying module is heated and air-dried through the hot air module, so that the dehydration efficiency of the resin is effectively improved, and meanwhile, the dehydration uniformity of the resin is improved; the possibility of resin performance reduction and failure is reduced, and the use requirements of users are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of resin production, in particular to a resin water removal device. Background Art

[0002] Resin usually refers to an organic polymer that softens or melts when heated, tends to flow under external force when softened, and is solid, semi-solid, or sometimes liquid at room temperature. In a broad sense, any polymer compound that can be used as a raw material for plastic products is called a resin.

[0003] Resin is a polymer material, which is characterized by strong hydrophilicity and water absorption. In a high temperature and high humidity environment, resin easily absorbs surrounding moisture, which leads to a decrease in its performance or even failure.

[0004] After the resin absorbs water, the water needs to be removed. The existing methods for dehydrating resin mainly include drying and air drying. The drying method is to put the resin product into an oven, heat it to a certain temperature, and use hot air to evaporate the water in the resin. This dehydration method of the resin is likely to cause uneven heating of the resin, with some resins being overheated and some being incompletely dehydrated, thus affecting the performance of the resin. The air drying method is to spread the resin product flat in a well-ventilated place and use the principle of natural air flow to evaporate the water in the resin. This dehydration method has relatively harsh conditions, requires a large space, and has a low dehydration efficiency, which cannot meet the needs of users. Therefore, there is an urgent need for a resin dehydration device that is easy to operate, has high dehydration efficiency, and does not affect the performance of the resin to dehydrate the resin after absorbing water. Utility Model Content

[0005] In order to solve the above technical problems, a resin dewatering device is provided.

[0006] In order to achieve the above purpose, the following scheme is provided: a resin dewatering device, comprising a material barrel, the material barrel comprising a barrel cover and a dewatering barrel, the barrel cover is installed on the top of the dewatering barrel, and also comprising a hot air module, a material laying module and a heating module, the hot air module is installed in the barrel cover, the material laying module is installed in the dewatering barrel, and the heating module is wrapped on the outside of the dewatering barrel, the hot air module comprises an expansion blower, a partition and an electric heating pipe, the blower is fixedly installed on the top of the barrel cover, the partition is installed on the bottom of the barrel cover, a plurality of air holes are evenly arranged on the partition, the electric heating pipe is installed between the partition and the top wall of the barrel cover, the blower is separated from the electric heating pipe, a plurality of exhaust holes are opened on the upper end of the dewatering barrel, the material laying module comprises a fixed seat , a support tube, a mounting seat, a guide plate and a pumping mechanism, wherein the fixing seat is fixedly mounted on the lower part of the water removal bucket, the support tube is fixedly mounted on the fixing seat, the other end of the support tube is mounted with a mounting seat, the top of the mounting seat is mounted with a guide plate, the guide plate is in an arc-shaped structure, a liquid outlet is arranged in the middle of the guide plate, the edge of the guide plate is separated from the inner wall of the water removal bucket, the pumping mechanism comprises a pumping pump, a feed pipe and a discharge pipe, the pumping pump is fixedly mounted in the mounting seat, the feed end of the pumping pump is connected to the feed pipe, the feed pipe is inserted into the support tube, the other end of the feed pipe is close to the bottom of the water removal bucket, the discharge end of the pumping pump is connected to one end of the discharge pipe, and the other end of the discharge pipe is connected to the liquid outlet in the middle of the guide plate.

[0007] Furthermore, the heating module includes a heating barrel, which is wrapped around the outside of the water removal barrel. The space between the heating barrel and the water storage barrel forms a heating chamber. A feed port is provided at the top of the heating barrel, and a discharge port is provided at the bottom of the heating barrel.

[0008] Furthermore, the outer wall of the heating barrel is wrapped with a heat insulation layer.

[0009] Furthermore, a discharge port is provided at the bottom of the water removal bucket, and a discharge valve is installed at the discharge port.

[0010] The working principle and advantages of the utility model are as follows: the resin dehydration device heats the resin in the dehydration barrel through the heating module, circulates and lays the resin in the dehydration barrel through the laying module, and heats and dries the resin at the laying module through the hot air module, thereby effectively improving the dehydration efficiency of the resin and improving the uniformity of the resin dehydration, reducing the possibility of resin performance degradation and failure, and meeting the user's usage needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is the front view of the utility model;

[0012] Figure 2 It is a structural diagram of the utility model.

[0013] The reference numerals in the drawings of the specification include:

[0014] 1. Barrel cover, 2. Blower, 3. Insulation layer, 4. Heating barrel, 5. Heating chamber, 6. Water removal barrel, 7. Discharge valve, 8. Feed port, 9. Discharge port, 10. Exhaust hole, 11. Partition, 12. Air vent, 13. Electric heating tube, 14. Fixed seat, 15. Support tube, 16. Mounting seat, 17. Guide plate, 18. Liquid outlet, 19. Suction pump, 20. Feed pipe, 21. Discharge pipe. DETAILED DESCRIPTION

[0015] The following is a further detailed description through specific implementation methods:

[0016] like Figure 1 to Figure 2 As shown:

[0017] A resin dewatering device comprises a material barrel composed of a barrel cover 1 and a dewatering barrel 6, wherein the barrel cover 1 is installed on the top of the dewatering barrel 6, and further comprises a hot air module, a material spreading module and a heating module, wherein the material spreading module is installed in the dewatering barrel 6, and the material spreading module is used to circulate and pump the resin in the dewatering barrel 6 and spread it flat, and the heating module is wrapped on the outside of the dewatering barrel 6, and the heating module is used to heat and increase the temperature of the resin in the dewatering barrel 6 to accelerate the evaporation of water in the resin, and the hot air module is installed in the barrel cover 1, and the hot air module can perform hot air drying on the resin spread at the material spreading module to improve the evaporation efficiency of water in the resin;

[0018] The hot air module includes an expansion blower 2, a partition 11 and an electric heating pipe 13. The blower 2 is fixedly installed on the top of the barrel cover 1, and the partition 11 is installed on the bottom of the barrel cover 1, so that a certain space is formed between the blower 2 and the partition 11, and the space is used to install the electric heating pipe 13. A plurality of air holes 12 are evenly opened at the partition 11, so that when the blower 2 is working, the hot air in the barrel cover 1 can be blown from the air holes 12 to the laying module;

[0019] A plurality of exhaust holes 10 are provided at the upper end of the water removal bucket 6, and the exhaust holes 10 facilitate the hot air in the water removal bucket 6 to carry the moisture in the resin and discharge it to the outside of the water removal bucket 6;

[0020] The material laying module includes a fixed seat 14, a support tube 15, a mounting seat 16, a guide plate 17 and a material extraction mechanism. The guide plate 17, the mounting seat 16, the support tube 15 and the fixed seat 14 are fixedly connected together from top to bottom to form a support device for installing the material extraction mechanism. The guide plate 17 is an arc-shaped structure, and a liquid outlet hole 18 is provided in the middle of the guide plate 17, so that when the resin is discharged from the liquid outlet hole 18, it can flow evenly on the surface of the guide plate 17. The fixed seat 14 is fixedly installed at the bottom of the water removal bucket 6. The fixed seat 14 separates the support tube 15 from the bottom of the water removal bucket 6, and the extraction mechanism is installed in the mounting seat 16. The extraction mechanism includes a extraction pump 19, a feed pipe 20 and a discharge pipe 21. The extraction pump 19 is installed in the mounting seat 16. The feed pipe 20 and the discharge pipe 21 are respectively installed at the inlet and outlet ends of the extraction pump 19. The discharge pipe 21 is connected to the liquid outlet hole 18 of the guide bucket, and the feed pipe 20 passes through the support tube 15 close to the bottom of the water removal bucket 6, so that the extraction pump 19 can extract the resin at the lower part of the water removal bucket 6 to the guide plate 17.

[0021] The heating module is wrapped around the water removal barrel 6, and the heating module includes a heating barrel 4. The heating barrel 4 is wrapped around the outside of the water removal barrel 6, so that the space between the heating barrel 4 and the water removal barrel 6 forms a closed heating chamber 5. The upper and lower parts of the heating barrel 4 are respectively provided with a feed port 8 and a discharge port 9. The feed port 8 and the discharge port 9 are connected to an external heating circulation device, so that hot water, steam and other fluids can be circulated in the heating chamber 5 to heat the water removal barrel 6.

[0022] The outer wall of the heating barrel 4 is wrapped with a heat-insulating layer 3 to keep the heating barrel 4 warm and insulate it, thereby preventing the user from accidentally touching the heating barrel 4 and causing an accident.

[0023] A discharge port is provided at the bottom of the water removal bucket 6 , and a discharge valve 7 is installed at the discharge port. The discharge valve 7 is used to discharge the resin in the water removal bucket 6 .

[0024] The specific implementation process is as follows:

[0025] When the resin dehydration device is used to dehydrate the resin, first open the barrel cover 1, input the dehydrated resin into the dehydration barrel 6, then cover the barrel cover 1, and then connect it to the external heat circulation device through the feed port 8 and the discharge port 9 at the heating barrel 4, input hot fluids such as water and steam into the heating chamber 5 between the heating barrel 4 and the dehydration barrel 6 to heat the resin in the dehydration barrel 6; at the same time, start the hot air module and the laying module, and start the suction pump 19 of the laying module. The suction pump 19 pumps the resin at the bottom of the dehydration barrel 6 to the liquid outlet 18 of the guide plate 17 through the feed pipe 20 and the discharge pipe 21, and then the resin flows and is laid flat on the top of the guide plate 17, so that the resin in the dehydration barrel 6 can be cyclically laid on the top of the guide plate 17; the blower 2 and the electric heating pipe 13 of the hot air module are pneumatically operated at the same time, and the electric heating pipe 13 heats the air in the barrel cover 1, and the blower 2 The hot air in the barrel cover 1 is blown from the air holes 12 on the partition 11 to the guide plate 17 and the dewatering barrel 6. The hot air can heat and dry the resin on the guide plate 17, so that the moisture in the resin evaporates into the air and is then discharged from the dewatering barrel 6 from the exhaust hole 10; the above process is repeated to continuously dehydrate the resin in the dewatering barrel 6.

[0026] The resin dehydration device heats the resin in the dehydration barrel 6 through the heating module, circulates and lays the resin in the dehydration barrel 6 through the laying module, and heats and dries the resin at the laying module through the hot air module, thereby effectively improving the dehydration efficiency of the resin and improving the uniformity of the resin dehydration, reducing the possibility of resin performance degradation and failure, and meeting the user's usage needs.

[0027] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the applicability of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.

Claims

1. A resin dewatering device, comprising a material barrel, wherein the material barrel comprises a barrel cover and a dewatering barrel, wherein the barrel cover is mounted on the top of the dewatering barrel, and wherein: It also includes a hot air module, a material laying module and a heating module, wherein the hot air module is installed in the barrel cover, the material laying module is installed in the water removal barrel, and the heating module is wrapped around the outside of the water removal barrel. The hot air module includes an expansion blower, a partition and an electric heating pipe. The blower is fixedly installed on the top of the barrel cover, the partition is installed on the bottom of the barrel cover, and a number of air holes are evenly arranged on the partition. The electric heating pipe is installed between the partition and the top wall of the barrel cover, the blower is separated from the electric heating pipe, and a number of exhaust holes are opened at the upper end of the water removal barrel. The material laying module includes a fixed seat, a support pipe, a mounting seat, a guide plate and a material extraction mechanism. The fixed seat is fixedly installed on At the lower part of the dewatering bucket, a support tube is fixedly installed on a fixed seat, a mounting seat is installed at the other end of the support tube, a guide plate is installed on the top of the mounting seat, the guide plate has an arc-shaped structure, a liquid outlet is arranged in the middle of the guide plate, the edge of the guide plate is separated from the inner wall of the dewatering bucket, the pumping mechanism includes a pumping pump, a feed pipe and a discharge pipe, the pumping pump is fixedly installed in the mounting seat, the feed end of the pumping pump is connected to the feed pipe, the feed pipe is inserted into the support tube, the other end of the feed pipe is close to the bottom of the dewatering bucket, the discharge end of the pumping pump is connected to one end of the discharge pipe, and the other end of the discharge pipe is connected to the liquid outlet in the middle of the guide plate.

2. The resin dewatering device according to claim 1, characterized in that: The heating module comprises a heating barrel, which is wrapped around the outside of the water removal barrel. The space between the heating barrel and the water storage barrel forms a heating chamber. A feed port is provided at the top of the heating barrel, and a discharge port is provided at the bottom of the heating barrel.

3. The resin dewatering device according to claim 2, characterized in that: The outer side wall of the heating barrel is wrapped with a heat insulation layer.

4. The resin dewatering device according to claim 1, characterized in that: A discharge port is provided at the bottom of the water removal bucket, and a discharge valve is installed at the discharge port.