Novel synthetic fiber dehydrating tower

Abstract

The utility model relates to the technical field of dehydrating towers for synthetic fibers, in particular to a novel dehydrating tower for the synthetic fibers, which comprises a dehydrating tower, a discharging mechanism is arranged at the bottom end of the dehydrating tower, an adjusting box, a feeding pipe and a discharging pipe are arranged on the dehydrating tower, a spiral blade is arranged in the dehydrating tower, a heating mechanism is arranged on the spiral blade, and the heating mechanism is arranged on the spiral blade. A top cover is arranged at the top end of the dehydrating tower, a bearing seat is arranged in the top cover, a bevel gear ring is arranged on the bearing seat, a sealing box is arranged on the bevel gear ring, a through hole is formed in the top end of the sealing box, and an air inlet pipe is arranged at the top end of the top cover. Synthetic fibers are conveyed in a spiral mode, the contact area and the retention time of the fibers and hot air are increased, the dehydration effect is enhanced, meanwhile, the heating mechanism directly heats the spiral blades, the dehydration efficiency is further improved, and energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of dehydration towers for synthetic fibers, in particular to a novel dehydration tower for synthetic fibers. Background Art

[0002] As we all know, in the synthetic fiber production industry, dehydration towers are used as a key equipment to efficiently remove moisture from wet fibers produced by wet spinning or other production processes to obtain dry synthetic fibers suitable for subsequent processing. Traditional or existing dehydration tower designs usually have the following problems: cumbersome manual operation: some dehydration towers rely on manual intervention during the feeding and discharging process, which not only increases the labor intensity, but may also cause fiber damage or unstable dehydration effect due to improper operation. After long-term operation, the inner wall and spiral blades of the dehydration tower are prone to accumulate scale and impurities, seriously affecting the dehydration efficiency. Conventional cleaning methods often require shutdown and disassembly for manual cleaning or chemical cleaning, which is not only time-consuming and labor-intensive, but may also cause frequent equipment shutdowns, affecting production continuity. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] Aiming at the deficiencies of the prior art, the utility model provides a novel synthetic fiber dehydration tower.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel synthetic fiber dehydration tower, comprising a dehydration tower, a discharge mechanism is provided at the bottom end of the dehydration tower, a regulating box, a feed pipe and a discharge pipe are provided on the dehydration tower, a spiral blade is provided inside the dehydration tower, a heating mechanism is provided on the spiral blade, a top cover is provided at the top of the dehydration tower, a bearing seat is provided inside the top cover, a bevel gear ring is provided on the bearing seat, a sealing box is provided on the bevel gear ring, a through hole is opened at the top of the sealing box, an air inlet pipe is provided at the top of the top cover, and the A water inlet pipe is provided on the top cover, an annular tube is provided between the water inlet pipe and the inner wall of the top cover, a cleaning mechanism is provided between the annular tube and the sealing box, the cleaning mechanism includes a nozzle and a spray hole, the spray hole is provided on the sealing box, the nozzle is installed on the annular tube, an adjusting groove is provided inside the adjusting box, an adjusting hole is provided between the adjusting groove and the sealing box, a driving motor is provided on the adjusting groove, a gear ring is provided at the output end of the driving motor, the gear ring passes through the adjusting hole and is meshed and connected with the bevel gear ring.

[0007] Furthermore, the utility model is improved in that the discharge mechanism includes a discharge box, the discharge box is installed at the bottom end of the dehydration tower, a discharge pipe is provided at the bottom end of the discharge box, a sewage pipe is provided on one side of the discharge box, a connecting pipe is provided inside the discharge box, the connecting pipe is connected to the interior of the dehydration tower, a three-way valve is provided at the bottom end of the connecting pipe, and the three-way valve connects the sewage pipe and the discharge pipe.

[0008] Furthermore, the utility model is improved in that the heating mechanism includes a heater, and a heating tube is provided between the heater and the spiral blade.

[0009] Furthermore, the utility model is improved in that a heat-conducting copper tube is provided between the heating tube and the spiral blade, and a plurality of the heat-conducting copper tubes are provided.

[0010] Furthermore, the utility model is improved in that the driving motor is a servo motor.

[0011] Furthermore, the utility model is improved in that the nozzle is arranged at an angle.

[0012] Furthermore, the utility model is improved in that the cleaning mechanism is provided in plurality and arranged in a circular array.

[0013] Furthermore, the utility model is improved in that a protective box is provided on the heater.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a new synthetic fiber dehydration tower, which has the following beneficial effects:

[0016] The new synthetic fiber dehydration tower is provided with spiral blades on the inner wall of the dehydration tower to convey the synthetic fiber in a spiral manner, thereby increasing the contact area and residence time between the fiber and the hot air, and enhancing the dehydration effect. At the same time, the heating mechanism directly heats the spiral blades, further improving the dehydration efficiency and reducing energy consumption.

[0017] When the dehydration tower needs to be cleaned, the gear ring, bevel gear ring and sealing box can be driven by the motor to rotate, so that the spray hole and the nozzle are accurately aligned. Then the water source is connected, and the water enters the nozzle through the annular pipe to automatically flush the inner wall and spiral blades of the dehydration tower in all directions, ensuring the cleanliness of the equipment, greatly simplifying the cleaning process, reducing downtime and labor costs, and ensuring the long-term stable and efficient operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0020] Figure 3 This is a half-section view of the structure of the utility model;

[0021] Figure 4 For this utility model Figure 1 Half-section front view of the enlarged structure of the middle top cover.

[0022] In the figure: 1. dehydration tower; 2. regulating box; 3. feed pipe; 4. discharge pipe; 5. spiral blade; 6. top cover; 7. bearing seat; 8. bevel gear ring; 9. sealing box; 10. air inlet pipe; 11. water inlet pipe; 12. annular pipe; 13. nozzle; 14. driving motor; 15. gear ring; 16. discharge box; 17. discharge pipe; 18. sewage pipe; 19. three-way valve; 20. heater; 21. heating pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4The utility model is a novel synthetic fiber dehydration tower, comprising a dehydration tower 1, a discharging mechanism is provided at the bottom end of the dehydration tower 1, a regulating box 2, a feeding pipe 3 and a discharging pipe 4 are provided on the dehydration tower 1, a spiral blade 5 is provided inside the dehydration tower 1, a heating mechanism is provided on the spiral blade 5, a top cover 6 is provided at the top of the dehydration tower 1, a bearing seat 7 is provided inside the top cover 6, a bevel gear ring 8 is provided on the bearing seat 7, a sealing box 9 is provided on the bevel gear ring 8, a through hole is opened at the top of the sealing box 9, an air inlet pipe 10 is provided at the top of the top cover 6, a water inlet pipe 11 is provided on the top cover 6, and the water inlet pipe 11 An annular tube 12 is provided between the inner wall of the top cover 6, a cleaning mechanism is provided between the annular tube 12 and the sealing box 9, the cleaning mechanism includes a nozzle 13 and a spray hole, the spray hole is provided on the sealing box 9, the nozzle 13 is installed on the annular tube 12, an adjusting groove is provided inside the adjusting box 2, an adjusting hole is provided between the adjusting groove and the sealing box 9, a driving motor 14 is provided on the adjusting groove, a gear ring 15 is provided at the output end of the driving motor 14, the gear ring 15 passes through the adjusting hole and meshes with the bevel gear ring 8, in this embodiment, the synthetic fiber is fed into the feed pipe 3 The synthetic fibers are sent to the spiral blades 5 on the inner wall of the dehydration tower 1, and the spiral blades 5 are used to move the synthetic fibers in a spiral manner. Then, personnel use tools to discharge the synthetic fibers from the discharge pipe 4 to realize the transportation of the synthetic fibers in the dehydration tower 1. A heating mechanism is used and the air inlet pipe 10 is connected to a device for supplying hot air. At this time, the hot air and the spiral blades 5 are heated, and the synthetic fibers can be dried and dehydrated efficiently. Then, the synthetic fibers are directly discharged from the discharge pipe 4. Both the moisture and the hot air are discharged through the discharge mechanism, thereby realizing automatic and efficient dehydration of the synthetic fibers. The spray hole of the sealing box 9 is misaligned with the nozzle 13, and the hot air will not enter the gap between the sealing box 9 and the top cover 6 in the nozzle 13. After long-term use, scale and impurities will remain on the spiral blades 5 and the inner wall of the dehydration tower 1, affecting the dehydration efficiency. At this time, the dehydration operation is stopped, and then the gear ring 15 is rotated by controlling the output end of the drive motor 14. The gear ring 15 drives the meshing bevel gear ring 8 to rotate, and the bevel gear ring 8 drives the sealing box 9 to rotate. The spray hole of the sealing box 9 is aligned with the nozzle 13, and then the water inlet pipe 11 is connected to the water source. Water enters the nozzle 13 through the annular pipe 12, and then the inner wall of the dehydration tower 1 and the spiral blade 5 are flushed through the nozzle 13, so as to realize automatic cleaning of the inner wall of the dehydration tower 1 and the spiral blade 5, thereby ensuring the cleanliness of the inside of the dehydration tower 1.

[0025] In the present embodiment, the discharge mechanism comprises a discharge box 16, which is installed at the bottom end of the dehydration tower 1. A discharge pipe 17 is provided at the bottom end of the discharge box 16. A sewage pipe 18 is provided on one side of the discharge box 16. A connecting pipe is provided inside the discharge box 16, and the connecting pipe is connected to the interior of the dehydration tower 1. A three-way valve 19 is provided at the bottom end of the connecting pipe. The three-way valve 19 connects the sewage pipe 18 and the discharge pipe 17. Water and hot air can be discharged through the discharge pipe 17 through the three-way valve 19. During cleaning, the discharge pipe 17 is closed through the three-way valve 19, and the connecting pipe is connected to the sewage pipe 18, so that the sewage generated by cleaning can be discharged through the sewage pipe 18, thereby realizing the separate discharge of cleaning waste water.

[0026] In this embodiment, the heating mechanism includes a heater 20 , and a heating tube 21 is provided between the heater 20 and the spiral blade 5 . The spiral blade 5 is heated by the heating tube 21 of the heater 20 , thereby facilitating the dehydration of the synthetic fibers on the spiral blade 5 .

[0027] In this solution, a heat-conducting copper tube is provided between the heating tube 21 and the spiral blade 5. There are multiple heat-conducting copper tubes. The heat of the heating tube 21 can be transferred to the spiral blade 5 more quickly through the multiple heat-conducting copper tubes, thereby more efficiently dehydrating the synthetic fiber material.

[0028] In this solution, the driving motor 14 is a servo motor, which has the characteristic of high rotation accuracy, thereby being able to improve the rotation accuracy of the sealing box 9.

[0029] In this solution, the nozzle 13 is arranged at an angle, and the dehydration tower 1 can be effectively flushed by the inclined nozzle 13 .

[0030] In the present embodiment, the cleaning mechanism is provided with multiple cleaning mechanisms arranged in a circular array. By providing multiple cleaning mechanisms arranged in a circular array, it can be ensured that when rotating in the sealing box 9, the spray holes in the multiple cleaning mechanisms are aligned with the nozzles 13 at the corresponding positions, so that the nozzles 13 can flush the interior of the dehydration tower 1, thereby making the cleaning operation more efficient.

[0031] In this solution, a protective box is provided on the heater 20, which can effectively prevent the cleaned water from corroding the heating box.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel synthetic fiber dehydration tower, comprising a dehydration tower (1), wherein a discharge mechanism is provided at the bottom end of the dehydration tower (1), characterized in that: The dehydration tower (1) is provided with a regulating box (2), a feed pipe (3) and a discharge pipe (4); a spiral blade (5) is provided inside the dehydration tower (1); a heating mechanism is provided on the spiral blade (5); a top cover (6) is provided at the top end of the dehydration tower (1); a bearing seat (7) is provided inside the top cover (6); a bevel gear ring (8) is provided on the bearing seat (7); a sealing box (9) is provided on the bevel gear ring (8); a through hole is provided at the top end of the sealing box (9); an air inlet pipe (10) is provided at the top end of the top cover (6); a water inlet pipe (11) is provided on the top cover (6); the water inlet pipe (11) is connected to the top cover ( An annular tube (12) is provided between the inner walls of the regulating box (2) and the sealing box (9), a cleaning mechanism is provided between the annular tube (12) and the sealing box (9), the cleaning mechanism comprises a nozzle (13) and a nozzle hole, the nozzle hole is provided on the sealing box (9), the nozzle (13) is installed on the annular tube (12), an adjusting groove is provided inside the regulating box (2), an adjusting hole is provided between the adjusting groove and the sealing box (9), a driving motor (14) is provided on the adjusting groove, a gear ring (15) is provided at the output end of the driving motor (14), the gear ring (15) passes through the adjusting hole and is meshedly connected to the bevel gear ring (8).

2. A novel synthetic fiber dehydration tower according to claim 1, characterized in that: The discharge mechanism comprises a discharge box (16), the discharge box (16) being installed at the bottom end of the dehydration tower (1), a discharge pipe (17) being provided at the bottom end of the discharge box (16), a sewage pipe (18) being provided at one side of the discharge box (16), a connecting pipe being provided inside the discharge box (16), the connecting pipe being connected to the inside of the dehydration tower (1), a three-way valve (19) being provided at the bottom end of the connecting pipe, the three-way valve (19) being connected to the sewage pipe (18) and the discharge pipe (17).

3. A novel synthetic fiber dehydration tower according to claim 2, characterized in that: The heating mechanism comprises a heater (20), and a heating tube (21) is provided between the heater (20) and the spiral blade (5).

4. A novel synthetic fiber dehydration tower according to claim 3, characterized in that: A heat-conducting copper tube is provided between the heating tube (21) and the spiral blade (5), and a plurality of the heat-conducting copper tubes are provided.

5. A novel synthetic fiber dehydration tower according to claim 4, characterized in that: The driving motor (14) is a servo motor.

6. A novel synthetic fiber dehydration tower according to claim 5, characterized in that: The spray head (13) is arranged at an angle.

7. A novel synthetic fiber dehydration tower according to claim 6, characterized in that: The cleaning mechanisms are provided in plurality and arranged in a circular array.

8. A novel synthetic fiber dehydration tower according to claim 7, characterized in that: A protection box is provided on the heater (20).

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