Sintering machine round roller material distribution device with long service life
By setting up a loose door and power device in the round roller cloth machine of the sintering machine, and combining the laser cladding process to enhance wear resistance, the problems of insufficient moisture adaptability and unstable discharge of the traditional device are solved, and a higher level of Stability and longer service life.
Patent Information
- Application Number
- CN202420607532.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The traditional sintering machine round roller cloth machine has insufficient adaptability to the moisture of the mixture, unstable discharge, and the replacement process is complicated and dangerous.
A device including a mixing ore tank and a round roller cloth machine is designed, connected by an elastic sealing device, installed a locket and controlled by a power device, and the surface of the round roller cloth machine is equipped with wear-resistant ribs through laser cladding process to improve wear resistance. sex.
The stable discharge of mixed materials with different moisture content is achieved, the service life and production efficiency of the device are improved, and the maintenance cost and labor intensity are reduced.
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Figure CN222279323U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sintering machines, and in particular relates to a long-life round roller material distribution device for a sintering machine. Background Art
[0002] Most sintering production at home and abroad adopts coarse powder sintering. The mixed material in the upper ore trough of the sintering machine is evenly distributed on the sintering machine trolley through the round roller distribution device + nine-roller distribution device; the round roller distribution device is the core equipment of the sintering distribution system, and its main characteristics are wear resistance and uniform discharge, especially when the moisture content of the mixed material is too low or too high. The traditional round roller distributors of sintering machines are all cylindrical and made of stainless steel. They are not adaptable to the moisture content of the mixed material, the discharge is unstable, and the replacement process is very complicated and dangerous. Utility Model Content
[0003] The utility model provides a long-life round roller material distribution device for a sintering machine, so as to solve the problems of insufficient adaptability of the device to the moisture content of the mixed material and unstable material discharging in the prior art.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a long-life sintering machine round roller feeding device, comprising a mixture ore trough and a round roller feeding machine, wherein the mixture ore trough is arranged above the round roller feeding machine and is connected by an elastic sealing device, a hinged door is installed at the discharge port of the mixture ore trough, and the switch of the hinged door is controlled by a power device, and wear-resistant ribs are evenly arranged on the surface of the round roller feeding machine by a laser cladding process.
[0005] Preferably, the wear-resistant ribs are arranged in parallel and at equal intervals on the surface of the circular roller feeder, and the cross-section is semicircular.
[0006] Preferably, the wear-resistant ribs are made of Ni, Cr, Mo, or Ti.
[0007] Preferably, the wear-resistant ribs have a height of 10 mm, a width of 15 mm, and a spacing between adjacent wear-resistant ribs of 15 mm.
[0008] Preferably, the outside of the mixed material trough is fixed with a mounting plate, the fixed end of the power device is fixed to the mounting plate, and the movable end of the power device is connected to a hinged door.
[0009] Preferably, it also includes a stabilizing plate, one end of which is connected to the outside of the mixed material trough, and the other end of which is connected to the mounting plate.
[0010] Compared with the prior art, the utility model has the following beneficial effects: by controlling the opening of the hinged door, the amount of material discharged can be controlled to adapt to mixtures with different moisture contents, and the material is smoothly distributed with higher stability; wear-resistant ribs are added, and the wear-resistant ribs have high strength, which increases the service life of the round roller feeder. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is the front view of the utility model;
[0012] Figure 2 It is a side view of the utility model;
[0013] In the figure: mixed material trough 1, round roller feeder 2, hinged door 3, power device 4, wear-resistant ribs 5, mounting plate 6, stabilizing plate 7. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] See also Figure 1-2 The utility model provides the following technical solutions: a long-life sintering machine round roller feeding device, comprising a mixture trough 1 and a round roller feeding machine 2, wherein the mixture trough 1 is arranged above the round roller feeding machine 2 and connected by an elastic seal to prevent the mixture from overflowing, and the elastic seal is made of rubber. A hinged door 3 is installed at the discharge port of the mixture trough 1, and the hinged door 3 is connected to the mixture trough 1 by hinges. The switch and opening adjustment of the hinged door 3 are controlled by a power device 4, and the power device 4 adopts a cylinder or an electric cylinder. The surface of the round roller feeding machine 2 is evenly provided with wear-resistant ribs 5 by a laser cladding process. In this embodiment, by setting a power device 4 to control the hinged door 3, the gap between the hinged door 3 and the round roller feeding machine 2 can be stabilized, so that the mixture in the mixture trough 1 can be evenly discharged. The wear-resistant ribs 5 are arranged on the surface of the round roller feeding machine 2, and the friction force is increased by its own rough contact surface to ensure that the mixture can be stably fed under extreme conditions. The mixed material trough 1 cooperates closely with the hinged door 3 and the round roller distributor 2, so that the mixed material can be discharged smoothly from the gap between the hinged door 3 and the round roller distributor 2.
[0016] As a preferred implementation of this embodiment, the wear-resistant ribs 5 are arranged in parallel and at equal intervals on the surface of the round roller distributor 2, and the cross section is semicircular. The wear-resistant ribs 5 are made of Ni, Cr, Mo, and Ti materials as basic components, and are fine-tuned according to the common material conditions. The height of the wear-resistant ribs 5 is 10mm, the width is 15mm, and the spacing between adjacent wear-resistant ribs 5 is 15mm. The wear-resistant ribs 5 have a high straightness, which can ensure that the sintering machine trolley feeds the material consistently in the width direction, improve the uniformity of the material distribution, and during the processing, the round roller distributor 2 is placed on a large rotating roller, and the laser cladding process is used for additive processing.
[0017] As a preferred implementation of this embodiment, the external fixing mounting plate 6 of the mixed material trough 1, the fixed end of the power device 4 is fixed to the mounting plate 6, and the movable end of the power device 4 is connected to the hinged door 3. A stabilizing plate 7 is also included, one end of which is connected to the external part of the mixed material trough 1, and the other end is connected to the mounting plate 6.
[0018] By adopting the long-life sintering machine round roller feeding device of this embodiment, when the moisture content of the mixture in the mixture trough 1 fluctuates greatly, the stability and active directional adjustment of the feeding system can be ensured; at the same time, the wear resistance of the system is doubled compared with the traditional stainless steel liner, which not only improves the production efficiency and reduces the production cost, but also reduces the spare parts maintenance rate and reduces the labor intensity of maintenance workers.
[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A long-life sintering machine round roller feeding device, comprising a mixture ore trough and a round roller feeding machine, wherein the mixture ore trough is arranged above the round roller feeding machine and connected by an elastic sealing device, characterized in that: A hinged door is installed at the discharge port of the mixed material trough, and the switch of the hinged door is controlled by a power device. Wear-resistant ribs are evenly arranged on the surface of the round roller feeder through a laser cladding process.
2. The long-life sintering machine round roller feeding device according to claim 1 is characterized by: The wear-resistant ribs are arranged in parallel and at equal intervals on the surface of the circular roller feeder, and the cross section is semicircular.
3. The long-life sintering machine round roller feeding device according to claim 1 is characterized by: The wear-resistant ribs are made of Ni, Cr, Mo, and Ti materials.
4. The long-life sintering machine round roller feeding device according to claim 1 is characterized by: The wear-resistant ribs have a height of 10 mm and a width of 15 mm, and the spacing between adjacent wear-resistant ribs is 15 mm.
5. The long-life sintering machine round roller feeding device according to claim 1 is characterized by: The outside of the mixed material trough is fixed with a mounting plate, the fixed end of the power device is fixed to the mounting plate, and the movable end of the power device is connected to a hinged door.
6. The long-life round roller feeding device for sintering machine according to claim 5 is characterized by: It also includes a stabilizing plate, one end of which is connected to the outside of the mixed material trough, and the other end of which is connected to the mounting plate.