Experimental device for slag corrosion resistance of refractory material

By using a heating furnace and automatic feed system in the experimental device, combined with the rotating shaft and fan blade structure, the problem of uneven heating in the static crucible method is solved, uniform heating and heating of the experimental materials is achieved, and the reliability of the experimental results is improved. sex.

CN222280524UActive Publication Date: 2024-12-31XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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Patent Information

Application Number
CN202420724850.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-31
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing static crucible method experiments are difficult to truly reproduce the slag corrosion resistance of refractory materials in industrial applications during the heating and cooling process, and the experimental materials are unevenly heated, which affects the experimental results.

Method used

A refractory material anti-slag corrosion experimental device was designed, and the experimental materials were automatically uniformly fed under high temperature environments through components such as heating furnaces, fixed plates, slide rods, screw rods, motors, carrier frames and sliding partitions. The heating furnace is built into the rotary shaft, turntable and fan blade structure to improve heating uniformity and reduce heat loss and the risk of burns by the cover plate and torsion spring.

Benefits of technology

The uniform heating of experimental materials is achieved, which reduces the impact of uneven heating on the experimental results, reduces the risk of people being scalded, and improves the reliability and accuracy of the experiment.

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Abstract

The utility model belongs to the technical field of slag corrosion resistance experiments, and particularly relates to a refractory material slag corrosion resistance experiment device which comprises a heating furnace. The top of the heating furnace is fixedly connected with a first fixing plate; a sliding rod is fixedly connected between the side wall of the first fixing plate and the heating furnace. A lead screw is rotationally connected between the side wall of the first fixing plate and the heating furnace. The other side of the first fixing plate is fixedly connected with a first motor; the output end of the first motor is fixedly connected with the screw rod; the middle of the lead screw is in threaded connection with a bearing frame. The bearing frame is slidably connected to the middle of the sliding rod. A bearing plate is fixedly connected to the middle of the bearing frame. The top of the heating furnace is slidably connected with a sliding partition plate. By means of the structure, under the condition that the temperature in the furnace is too high, experimental materials can be automatically fed into the middle position of the interior of the heating furnace, so that the experimental materials can be evenly heated, and the influence on experimental results is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of slag erosion resistance experiment, in particular to a refractory material slag erosion resistance experiment device. Background Art

[0002] The slag erosion resistance test is an experiment used to evaluate the ability of refractory materials and ceramic products to resist slag erosion, penetration and scouring in high temperature environments. It is of great significance for optimizing material properties, improving production processes and improving product quality.

[0003] One of the most commonly used methods for studying the erosion mechanism of refractory materials in the laboratory is called the static crucible method, which is to make the refractory material into a small crucible or directly drill a concave hole on the refractory product, put a certain amount of slag in it, place it in an electric furnace and heat it to a certain temperature and keep it warm for a certain time, then take it out to observe the erosion situation, or cut the cross section to measure the erosion depth. In the current static crucible method experiment, the slag is loaded into the refractory crucible sample and placed in a high-temperature furnace. The refractory material and the slag are heated from room temperature to a certain temperature together, and then naturally cooled with the furnace after keeping warm for a certain time. In industrial applications, the refractory material and the slag are in direct contact and react at a constant temperature. Due to the long heating and cooling time in the current static crucible method experiment, the refractory material reacts with the slag during the heating and cooling process, and it is difficult to truly reproduce the slag erosion resistance of the refractory material in industrial applications. If the electric furnace is heated in advance, the furnace will have a higher temperature, making it difficult for the experimental material to be conveniently placed in the center of the electric furnace for heating. If the experimental material is not placed in the center of the furnace, the experimental material will be heated unevenly, thus affecting the experimental results.

[0004] To this end, the utility model provides a refractory material slag erosion resistance test device. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a refractory material resistance to slag erosion experimental device, comprising a heating furnace; a first fixed plate is fixedly connected to the top of the heating furnace; a sliding rod is fixedly connected between the side wall of the first fixed plate and the heating furnace; a screw rod is rotatably connected between the side wall of the first fixed plate and the heating furnace; a first motor is fixedly connected to the other side of the first fixed plate; the output end of the first motor is fixedly connected to the screw rod; a supporting frame is threadedly connected to the middle part of the screw rod; the supporting frame is slidably connected to the middle part of the sliding rod; a supporting plate is fixedly connected to the middle part of the supporting frame; a sliding partition is slidably connected to the top of the heating furnace; electric cylinders are fixedly connected to both sides of the heating furnace; the output end of the electric cylinder is arranged upward and fixedly connected to the top of the sliding partition; through the above structure, when the temperature in the furnace is too high, the experimental material can be automatically sent to the middle position inside the heating furnace, so that the experimental material can be heated evenly, thereby reducing the impact on the experimental results.

[0007] Preferably, a second fixed plate is fixedly connected to the bottom of the heating furnace; a second motor is fixedly connected to the top of the second fixed plate; a rotating shaft is fixedly connected to the output end of the second motor; the other end of the rotating shaft extends to the interior of the heating furnace; a rotating rod is fixedly connected to the top of the rotating shaft; a turntable is rotatably connected to the middle of the carrier frame; a fixed column is fixedly connected to the bottom of the turntable; through the above structure, the heating uniformity of the experimental materials is improved, so that the experimental materials can be heated more evenly, thereby reducing the influence of uneven heating on the experiment.

[0008] Preferably, a cover plate is rotatably connected to the middle part of the side wall of the heating furnace; a pair of spring buckles are fixed to the side wall of the first fixed plate; through the above structure, the influence of external low-temperature air on the internal temperature of the heating furnace is reduced, the heat loss inside the heating furnace is reduced, the temperature inside the heating furnace is maintained at a higher level, and the influence of temperature changes on the experiment is reduced.

[0009] Preferably, a fixed shaft is fixedly connected to the middle of the heating furnace; a torsion spring is installed in the middle of the fixed shaft; through the above structure, the occurrence of scalding of personnel is reduced.

[0010] Preferably, a first gear is fixedly connected to the middle of the rotating shaft; the first gear is located below the heating furnace; a pair of rotating rods are rotatably connected to the bottom of the heating furnace; a second gear is fixedly connected to the middle of the pair of rotating rods; the second gear and the first gear are meshingly arranged; two groups of fan blades are fixedly connected to the middle of each rotating rod; the two groups of fan blades are respectively located inside and outside the heating furnace; through the above structure, the temperature of the experimental material can be raised more evenly, and the heat of the second motor can be dissipated at the same time.

[0011] Preferably, a plurality of heat-conducting fins are fixedly connected to the middle portion of the rotating shaft; the plurality of heat-conducting fins are located between the second motor and the first gear; through the above structure, the occurrence of heat conduction to the second motor and the influence on the second motor is reduced.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. The utility model discloses a refractory material slag corrosion resistance test device, which starts a pair of electric cylinders to drive the sliding partition to rise, and then starts the first motor to drive the screw rod to rotate, so that the test material above the load-bearing plate is sent into the inner center of the heating furnace, and then the electric cylinder is started again to lower the sliding partition. Through the above structure, when the temperature in the furnace is too high, the test material can be automatically sent to the inner middle position of the heating furnace, so that the test material can be heated evenly, thereby reducing the impact on the test results.

[0014] 2. The utility model describes a refractory material anti-slag erosion test device, which starts the second motor to drive the rotating shaft and the rotating rod to rotate, so that the rotating rod moves the fixed column, and then the fixed column drives the turntable to rotate, so that the experimental material can rotate while being heated, thereby improving the heating uniformity of the experimental material, allowing the experimental material to be heated more evenly, thereby reducing the impact of uneven heating on the experiment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model will be further described below in conjunction with the accompanying drawings.

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the heating furnace in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the carrier frame in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the rotating rod in the utility model;

[0020] In the figure: 1. heating furnace; 12. first fixed plate; 13. sliding rod; 14. screw rod; 15. first motor; 16. supporting frame; 17. supporting plate; 18. sliding partition; 19. electric cylinder; 2. second fixed plate; 21. second motor; 22. rotating shaft; 23. rotating rod; 24. turntable; 25. fixed column; 3. cover plate; 31. spring buckle; 4. fixed shaft; 41. torsion spring; 5. first gear; 51. rotating rod; 52. second gear; 53. fan blade; 6. heat-conducting fin; 7. stop rod. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figures 1 to 3 As shown, an experimental device for the resistance of refractory materials to slag erosion described in an embodiment of the utility model comprises a heating furnace 1; a first fixed plate 12 is fixedly connected to the top of the heating furnace 1; a sliding rod 13 is fixedly connected between the side wall of the first fixed plate 12 and the heating furnace 1; a screw rod 14 is rotatably connected between the side wall of the first fixed plate 12 and the heating furnace 1; a first motor 15 is fixedly connected to the other side of the first fixed plate 12; the output end of the first motor 15 is fixedly connected to the screw rod 14; a bearing frame 16 is threadedly connected to the middle part of the screw rod 14; the bearing frame 16 is slidably connected to the middle part of the sliding rod 13; a bearing plate 17 is fixedly connected to the middle part of the bearing frame 16; a sliding partition 18 is slidably connected to the top of the heating furnace 1; electric cylinders 19 are fixedly connected to both sides of the heating furnace 1; the output end of the electric cylinder 19 is arranged upward and fixedly connected to the top of the sliding partition 18; when working , the temperature inside the heating furnace 1 is raised to the experimental temperature through the heating component, and then the material to be tested is placed above the carrier plate 17. When the temperature inside the heating furnace 1 is sufficient, a pair of electric cylinders 19 are started to drive the sliding partition 18 to rise, and then the first motor 15 is started to drive the screw rod 14 to rotate, thereby driving the carrier frame 16 to move toward the inside of the heating furnace 1, so that the experimental material above the carrier plate 17 is sent into the interior of the heating furnace 1, and then the electric cylinder 19 is started again to lower the sliding partition 18, and the heating furnace 1 is closed to reduce the heat loss inside the heating furnace 1. After the experiment is completed, the reverse operation is performed to take the experimental material out of the heating furnace 1. Through the above structure, when the temperature inside the furnace is too high, the experimental material can be automatically sent to the middle position inside the heating furnace 1, so that the experimental material can be heated evenly, thereby reducing the impact on the experimental results.

[0023] like Figures 1 to 4As shown, a second fixed plate 2 is fixedly connected to the bottom of the heating furnace 1; a second motor 21 is fixedly connected to the top of the second fixed plate 2; a rotating shaft 22 is fixedly connected to the output end of the second motor 21; the other end of the rotating shaft 22 extends to the inside of the heating furnace 1; a rotating rod 23 is fixedly connected to the top of the rotating shaft 22; a turntable 24 is rotatably connected to the middle of the carrier 16; a fixed column 25 is fixedly connected to the bottom of the turntable 24; when working, the experimental material is placed on the top of the turntable 24, and when the carrier 16 is sent into the interior of the heating furnace 1, the rotating rod 23 will come into contact with the fixed column 25. After the experimental material is moved into place, the second motor 21 is started to drive the rotating shaft 22 and the rotating rod 23 to rotate, so that the rotating rod 23 moves the fixed column 25, and then the fixed column 25 drives the turntable 24 to rotate, so that the experimental material can rotate while being heated, thereby improving the heating uniformity of the experimental material, so that the experimental material can be heated more evenly, thereby reducing the occurrence of the situation where the uneven heating affects the experiment.

[0024] like Figure 1 to Figure 2 As shown, a cover plate 3 is rotatably connected to the middle part of the side wall of the heating furnace 1; a pair of spring buckles 31 are fixed to the side wall of the first fixed plate 12; during operation, after the experimental materials are placed on the top of the supporting plate 17, the cover plate 3 is rotated so that the cover plate 3 closes the space between the heating furnace 1 and the first fixed plate 12, and the cover plate 3 is limited and fixed by the spring buckles 31, and then when the sliding partition 18 rises, part of the heat inside the heating furnace 1 will be blocked by the cover plate 3, reducing the influence of the external low-temperature air on the internal temperature of the heating furnace 1, reducing the heat loss inside the heating furnace 1, keeping a higher temperature inside the heating furnace 1, and reducing the influence of temperature changes on the experiment.

[0025] like Figure 1 to Figure 2 As shown, a fixed shaft 4 is fixedly connected to the middle of the heating furnace 1; a torsion spring 41 is installed in the middle of the fixed shaft 4; during operation, when the heat inside the heating furnace 1 is dissipated to the space between the heating furnace 1 and the first fixed plate 12, the cover 3 will heat up due to this part of the heat, so when the cover 3 is opened to take out the experimental materials, it may cause burns to people. Through the setting of the fixed shaft 4 and the torsion spring 41, when the restriction on the cover 3 is released by operating the spring buckle 31, the cover 3 will automatically pop open, so that the experimental materials can come into contact with the external low-temperature air, thereby quickly cooling down and reducing the occurrence of burns to people.

[0026] like Figures 1 to 4As shown, a first gear 5 is fixedly connected to the middle of the rotating shaft 22; the first gear 5 is located below the heating furnace 1; a pair of rotating rods 51 are rotatably connected to the bottom of the heating furnace 1; a second gear 52 is fixedly connected to the middle of the pair of rotating rods 51; the second gear 52 and the first gear 5 are meshingly arranged; two groups of fan blades 53 are fixedly connected to the middle of each rotating rod 51; the two groups of fan blades 53 are respectively located inside the heating furnace 1 and outside the heating furnace 1; when working, as the rotating shaft 22 rotates, the transmission between the first gear 5 and the second gear 52 drives the multiple fan blades 53 to rotate, so that the high-temperature air inside the heating furnace 1 flows, so that the temperature of the experimental materials rises more evenly, and the second motor 21 can dissipate heat at the same time.

[0027] like Figures 1 to 4 As shown, a plurality of heat-conducting fins 6 are fixedly connected to the middle of the rotating shaft 22; the plurality of heat-conducting fins 6 are located between the second motor 21 and the first gear 5; during operation, the heat inside the heating furnace 1 will heat up the rotating shaft 22, thereby causing a certain impact on the rotating shaft 22 under heat conduction. By setting a plurality of heat-conducting fins 6, the heat dissipation speed of the rotating shaft 22 is improved, and the heat conduction to the second motor 21 and the impact on the second motor 21 are reduced.

[0028] like Figures 1 to 3 As shown, a plurality of baffle bars 7 are fixedly connected to the middle of the carrier frame 16; the other ends of the plurality of baffle bars 7 are fixedly connected to the middle of the carrier plate 17; during operation, the setting of the plurality of baffle bars 7 can reduce the occurrence of experimental materials being thrown out from the top of the turntable 24 and falling.

[0029] During operation, the temperature inside the heating furnace 1 is raised to the experimental temperature through the heating component, and then the materials to be tested are placed above the carrier plate 17. When the temperature inside the heating furnace 1 is sufficient, a pair of electric cylinders 19 are started to drive the sliding partition 18 to rise, and then the first motor 15 is started to drive the screw rod 14 to rotate, thereby driving the carrier frame 16 to move toward the inside of the heating furnace 1, so that the experimental materials above the carrier plate 17 are sent into the interior of the heating furnace 1, and then the electric cylinder 19 is started again to lower the sliding partition 18, and the heating furnace 1 is closed to reduce the heat loss inside the heating furnace 1. After the experiment is completed, the experimental material is taken out from the inside of the heating furnace 1 by reverse operation, and the experimental material is placed on the top of the turntable 24. When the carrier 16 is sent into the inside of the heating furnace 1, the rotating rod 23 will come into contact with the fixed column 25. After the experimental material is moved into place, the second motor 21 is started to drive the rotating shaft 22 and the rotating rod 23 to rotate, so that the rotating rod 23 moves the fixed column 25, and then the fixed column 25 drives the turntable 24 to rotate, so that the experimental material can rotate while being heated, thereby improving the heating uniformity of the experimental material. When the experimental material is placed on the carrier plate 17, the rotating shaft 22 and the rotating rod 23 are driven to rotate. After that, the cover plate 3 is rotated so that the cover plate 3 closes the space between the heating furnace 1 and the first fixed plate 12, and the cover plate 3 is limited and fixed by the spring buckle 31. Then, when the sliding partition 18 rises, part of the heat inside the heating furnace 1 will be blocked by the cover plate 3, reducing the influence of the external low-temperature air on the internal temperature of the heating furnace 1 and reducing the heat loss inside the heating furnace 1. When the heat inside the heating furnace 1 is dissipated to the space between the heating furnace 1 and the first fixed plate 12, the cover plate 3 will be heated up due to this part of the heat, so when the cover plate 3 is opened to take out the experimental materials, it may cause burns to personnel. The setting of the fixed shaft 4 and the torsion spring 41 can make the cover 3 automatically pop open when the restriction on the cover 3 is released by operating the spring buckle 31. As the rotating shaft 22 rotates, the transmission between the first gear 5 and the second gear 52 drives the multiple fan blades 53 to rotate, so that the high-temperature air inside the heating furnace 1 flows, and the temperature rise of the experimental materials is more uniform. At the same time, the second motor 21 can be dissipated. The heat inside the heating furnace 1 will cause the rotating shaft 22 to heat up, thereby causing a certain impact on the rotating shaft 22 under heat conduction. The setting of multiple heat-conducting fins 6 can improve the heat dissipation speed of the rotating shaft 22.

[0030] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A refractory material slag erosion resistance test device, comprising a heating furnace (1); characterized in that: A first fixed plate (12) is fixedly connected to the top of the heating furnace (1); a sliding rod (13) is fixedly connected between the side wall of the first fixed plate (12) and the heating furnace (1); a screw rod (14) is rotatably connected between the side wall of the first fixed plate (12) and the heating furnace (1); a first motor (15) is fixedly connected to the other side of the first fixed plate (12); the output end of the first motor (15) is fixedly connected to the screw rod (14); a bearing frame (16) is threadedly connected to the middle part of the screw rod (14); the bearing frame (16) is slidably connected to the middle part of the sliding rod (13); a bearing plate (17) is fixedly connected to the middle part of the bearing frame (16); a sliding partition (18) is slidably connected to the top of the heating furnace (1); electric cylinders (19) are fixedly connected to both sides of the heating furnace (1); the output end of the electric cylinder (19) is arranged upward and is fixedly connected to the top of the sliding partition (18).

2. The refractory material slag erosion resistance test device according to claim 1, characterized in that: A second fixed plate (2) is fixedly connected to the bottom of the heating furnace (1); a second motor (21) is fixedly connected to the top of the second fixed plate (2); a rotating shaft (22) is fixedly connected to the output end of the second motor (21); the other end of the rotating shaft (22) extends into the interior of the heating furnace (1); a rotating rod (23) is fixedly connected to the top of the rotating shaft (22); a rotating disk (24) is rotatably connected to the middle of the support frame (16); and a fixing column (25) is fixedly connected to the bottom of the rotating disk (24).

3. A refractory material slag erosion resistance test device according to claim 2, characterized in that: A cover plate (3) is rotatably connected to the middle of the side wall of the heating furnace (1); and a pair of spring buckles (31) are fixedly connected to the side wall of the first fixing plate (12).

4. The refractory material slag erosion resistance test device according to claim 3, characterized in that: A fixed shaft (4) is fixedly connected to the middle of the heating furnace (1); and a torsion spring (41) is installed in the middle of the fixed shaft (4).

5. The refractory material slag erosion resistance test device according to claim 4, characterized in that: A first gear (5) is fixedly connected to the middle of the rotating shaft (22); the first gear (5) is located below the heating furnace (1); a pair of rotating rods (51) are rotatably connected to the bottom of the heating furnace (1); a second gear (52) is fixedly connected to the middle of the pair of rotating rods (51); the second gear (52) and the first gear (5) are meshingly arranged; two groups of fan blades (53) are fixedly connected to the middle of each rotating rod (51); the two groups of fan blades (53) are respectively located inside the heating furnace (1) and outside the heating furnace (1).

6. A refractory material slag erosion resistance test device according to claim 5, characterized in that: A plurality of heat-conducting fins (6) are fixedly connected to the middle of the rotating shaft (22); the plurality of heat-conducting fins (6) are located between the second motor (21) and the first gear (5).