Dehydration and color retention integrated equipment for dried small shrimps

By designing a drying box of multiple trays and horizontal pipes in the shrimp skin dehydration device, combined with the method of spraying antioxidants, the problem of uneven distribution of hot air is solved, and the uniform dehydration and color retention of shrimp skin is achieved, and the dehydration quality and Market competitiveness.

CN222284557UActive Publication Date: 2025-01-03SHANDONG LUZHAN AQUATIC PROD CO LTD
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Patent Information

Application Number
CN202421009700.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-03
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing shrimp skin dehydration device has uneven distribution of hot air during drying, resulting in uneven dehydration quality and easily causing oxidation and discoloration.

Method used

A shrimp skin dehydration and color retention equipment including a drying box, a heating box and a liquid storage tank is designed. By setting up multiple pallets and cross pipes in the drying box, the hot air is uniformly blown by fan and electric heating tube, and dehydration is carried out. Spray antioxidants before preventing oxidation.

Benefits of technology

The uniform dehydration of shrimp skin is achieved, the oxidative discoloration phenomenon is reduced, the dehydration quality and color retention effect are improved, and the market competitiveness of shrimp skin is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dried small shrimp processing, in particular to dried small shrimp dehydration and color retention integrated equipment which comprises a drying box. A heating box is arranged below the drying box; a plurality of connecting pipes which are transversely arranged and penetrate into the drying box are installed on the outer wall of the liquid discharging pipe, the connecting pipes extend to the position above the tray, and a plurality of spray heads used for spraying an antioxidant are installed at the bottoms of the connecting pipes; acete chinensis is placed in the multiple trays, the two symmetrical transverse pipes are arranged above each tray, under the action of the draught fan, heat enters the shell and the transverse pipes and is blown into the trays through the multiple exhaust holes, hot air can be evenly and comprehensively blown to the Acete chinensis in the trays along with rotation of the trays, and then the Acete chinensis can be dried and dehydrated; by means of the design, the acetes can be evenly and comprehensively dried, the dehydration quality of the acetes is guaranteed, and due to the fact that the dehydration efficiency is high, the acetes are not prone to being oxidized and discolored.
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Description

Technical Field

[0001] The utility model relates to the technical field of dried shrimp processing, in particular to a device for dehydrating and color-preserving dried shrimp. Background Art

[0002] Shrimp skin is a dried product of hair shrimp, which comes in two types: raw dried product and cooked dried product. At present, shrimp skin is mainly made from live shrimp through drying and other processes. In the processing of shrimp skin, drying and dehydration equipment is needed to dry the shrimp skin.

[0003] The utility model patent with authorization announcement number CN214903508U discloses a shrimp dehydration device, which includes a dehydration box, a working chamber and a dryer. A rotating mechanism is installed inside the dehydration box, and the rotating mechanism includes a rotating rod, a motor and a bracket. The rotating rod is installed at the middle position inside the dehydration box, and brackets are fixed on both sides of the rotating rod. A motor is installed at the bottom end of the working chamber, and a containing structure is provided inside the dehydration box. A condensation mechanism is installed on one side of the dehydration box, and a sealing door is movably hinged at one end of the dehydration box. The top of the dehydration box is provided with a working chamber; by providing a rotating mechanism, when drying, the motor is started, and the output shaft of the motor drives the rotating rod to rotate at a low speed, which in turn causes the rotating rod to drive the bracket to rotate, and the bracket causes the grid to rotate, so that the hair shrimp inside the grid can be evenly dried and dehydrated, thereby improving the dehydration efficiency.

[0004] Although the shrimp peel dehydration device improves the dehydration efficiency, the device still has the following problems when in use: when the device is drying the shrimp peel, the hot air moves from top to bottom, and in this process, the hot air will pass through multiple holding structures in sequence. Therefore, as the hot air continues to move downward, not only the heat of the hot air gradually decreases, but the wind force will also become smaller and smaller. This situation will cause the shrimp peel in the upper holding structure to bear more heat, while the shrimp peel in the lower holding structure will bear less heat, which will lead to uneven drying. It not only affects the dehydration quality of the shrimp peel, but also easily causes the shrimp peel in the lower layer to oxidize and discolor. In view of this, we propose an integrated dehydration and color preservation device for shrimp peel. Utility Model Content

[0005] The purpose of the utility model is to provide a device for dehydrating and preserving the color of dried shrimps, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The dehydration and color preservation integrated equipment of dried shrimps comprises a drying box, a rotating shaft is rotatably installed in the opening of the front end surface of the drying box, a motor for driving the rotating shaft to rotate is installed on the top of the drying box, a plurality of trays for placing hair shrimps are coaxially fixed on the rotating shaft, a material discharge port is opened on the outer wall of the tray, and a detachable baffle is provided at the material discharge port;

[0008] A heating box is provided below the drying box, an air inlet is provided on the front face of the heating box, a plurality of heating components are installed on the left and right sides of the interior of the heating box, fans are installed on the left and right ends of the inner top of the heating box, a hollow shell is installed on the top of the heating box on both sides of the drying box, and the shell is connected to the fan; a plurality of transverse pipes are installed on two opposite end faces of the two shells, the transverse pipes penetrate into the heating box and extend above the tray, and a plurality of exhaust holes are provided at the bottom of the transverse pipes;

[0009] A hollow liquid storage tank for storing antioxidants is provided on the rear side of the heating box. A water pump is installed at the inner bottom of the liquid storage tank. A drainage pipe is installed at the discharge port of the water pump. The drainage pipe passes through to the outside. A plurality of connecting pipes which are arranged horizontally and pass into the drying box are installed on the outer wall of the drainage pipe. The connecting pipes extend above the tray. A plurality of nozzles for spraying antioxidants are installed at the bottom of the connecting pipes.

[0010] Preferably, a liquid adding port is installed at the top center of the liquid storage tank, and a plug is inserted at the top of the liquid adding port.

[0011] Preferably, both side walls of the discharge port are provided with slots, and both side walls of the baffle are provided with inserting strips, and the inserting strips are plug-fitted with the slots.

[0012] Preferably, the overall shape of the baffle is arc-shaped, and the arc-shaped outer walls of the baffle are all equipped with protrusions.

[0013] Preferably, the heating assembly includes two symmetrical fixing plates fixedly connected to the heating box, and an electric heating tube is fixedly connected between the two fixing plates by bolts.

[0014] Preferably, the overall shape of the electric heating tube is wavy, and the electric heating tube is made of copper.

[0015] Preferably, a door is installed on the front side of the drying box, and the door is hinged to the drying box through a hinge.

[0016] Preferably, the plurality of trays are linearly distributed at equal intervals, and the trays are coaxially fixedly connected to the rotating shaft by bolts.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. Through the drying box and heating box: the hair shrimps are placed in multiple trays, and two symmetrical horizontal pipes are arranged above the trays. Under the action of the fan, the heat enters the shell and the horizontal pipe, and is blown into the tray through multiple exhaust holes. As the tray rotates, the hot air can be evenly and comprehensively blown to the hair shrimps in the tray, and the hair shrimps can be dried and dehydrated. This design can achieve uniform and comprehensive drying of the hair shrimps, which not only ensures the dehydration quality of the hair shrimps, but also makes it difficult for the hair shrimps to be oxidized and discolored due to the high dehydration efficiency;

[0019] 2. Through the provision of a liquid storage tank and a nozzle, etc., antioxidants can be sprayed on the shrimps in the tray before drying, and the antioxidants can reduce the oxidation of the shrimps, thereby maintaining the color of the shrimps; this design can not only reduce the oxidation of the shrimps during the processing, effectively maintain the original color of the shrimps, and further increase their market competitiveness, but also integrate dehydration and color preservation into one design, thereby improving the efficiency of shrimp processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is one of the overall structural cross-sectional views of the utility model;

[0022] Figure 3 This is the second sectional view of the overall structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the explosion structure of the tray in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the housing in the utility model;

[0025] Figure 6 It is a structural schematic diagram of the heating component in the utility model.

[0026] In the figure:

[0027] 1. Drying box; 11. Rotating shaft; 12. Motor; 13. Tray; 131. Discharge port; 132. Slot; 14. Baffle; 141. Insert strip; 15. Box door;

[0028] 2. Heating box; 20. Fan; 21. Heating assembly; 210. Electric heating pipe; 211. Fixing plate; 22. Shell; 23. Horizontal pipe; 231. Exhaust hole; 24. Air inlet; 25. Screen;

[0029] 3. Liquid storage tank; 30. Liquid filling port; 31. Water pump; 32. Liquid discharge pipe; 33. Connecting pipe; 34. Nozzle. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] This embodiment provides a technical solution:

[0032] See also Figure 1-Figure 6 As shown, the dehydration and color preservation integrated equipment for dried shrimps comprises a drying box 1, a rotating shaft 11 is rotatably installed in the opening of the front end surface of the drying box 1, a motor 12 for driving the rotating shaft 11 to rotate is installed on the top of the drying box 1, a plurality of trays 13 for placing hair shrimps are coaxially fixed on the rotating shaft 11, a discharge port 131 is provided on the outer wall of the tray 13, and a detachable baffle 14 is provided at the discharge port 131; a heating box 2 is provided below the drying box 1, an air inlet 24 is provided on the front end surface of the heating box 2, a plurality of heating components 21 are installed at the left and right sides of the interior of the heating box 2, fans 20 are installed at the left and right ends of the inner top of the heating box 2, and hollow cylinders are installed at the top of the heating box 2 at the left and right sides of the drying box 1. The shell 22 is connected to the fan 20; a plurality of transverse tubes 23 are installed on two opposite end surfaces of the two shells 22, the transverse tubes 23 penetrate into the heating box 2 and extend to above the tray 13, and a plurality of exhaust holes 231 are provided at the bottom of the transverse tubes 23; a hollow liquid storage tank 3 for storing antioxidants is provided on the rear side of the heating box 2, a water pump 31 is installed at the inner bottom of the liquid storage tank 3, a drain pipe 32 is installed at the discharge port of the water pump 31, the drain pipe 32 penetrates to the outside, and a plurality of connecting pipes 33 arranged horizontally and penetrate into the drying box 1 are installed on the outer wall of the drain pipe 32, the connecting pipe 33 extends to above the tray 13, and a plurality of nozzles 34 for spraying antioxidants are installed at the bottom of the connecting pipe 33.

[0033] In this embodiment, a liquid adding port 30 is installed at the top center of the liquid storage tank 3, and a plug is inserted at the top of the liquid adding port 30. The liquid adding port 30 is convenient for adding antioxidant to the liquid storage tank 3, and the plug is convenient for blocking the liquid adding port 30.

[0034] In this embodiment, both side walls of the discharge port 131 are provided with slots 132, and both side walls of the baffle 14 are provided with inserts 141, which are plugged into and matched with the slots 132. This design facilitates the disassembly and assembly of the baffle 14, and further facilitates the opening of the discharge port 131 for discharge.

[0035] In this embodiment, the overall shape of the baffle 14 is arc-shaped, and protrusions are installed on the arc-shaped outer walls of the baffle 14. The protrusions facilitate the movement of the baffle 14, thereby improving the convenience of disassembly and assembly of the baffle 14.

[0036] In this embodiment, the heating assembly 21 includes two symmetrical fixing plates 211 fixedly connected to the heating box 2, and an electric heating pipe 210 is fixedly connected between the two fixing plates 211 by bolts. When the airflow passes through the electric heating pipe 210, it can be heated, thereby facilitating the drying and dehydration of the hair shrimp.

[0037] In this embodiment, the overall shape of the electric heating tube 210 is wavy, and the electric heating tube 210 is made of copper. The wavy design improves the heating efficiency, and the copper material has good thermal conductivity.

[0038] In this embodiment, a door 15 is installed on the front side of the drying box 1, and the door 15 is hinged to the drying box 1 through a hinge. The door 15 is convenient for closing the drying box 1, and can be dustproof and protected during the drying process.

[0039] In this embodiment, the plurality of trays 13 are linearly distributed at equal intervals, and the trays 13 are coaxially fixedly connected to the rotating shaft 11 by bolts. The arrangement of the plurality of trays 13 facilitates the dehydration of a large number of hair shrimps, thereby improving the dehydration efficiency.

[0040] In this embodiment, a blocking net 25 is installed at the air inlet 24. The setting of the blocking net 25 can prevent foreign objects such as flying insects from entering the heating box 2, and prevent foreign objects from entering the drying box 1 to contaminate the shrimps.

[0041] It should be added that the drying box 1 is fixedly connected to the heating box 2 by bolts, and the liquid storage tank 3 is fixedly connected to the heating box 2 by bolts. The bolt fixing method ensures the reliability of the connection between the drying box 1, the heating box 2 and the liquid storage tank 3, and ensures the stability of use of the drying box 1, the heating box 2 and the liquid storage tank 3.

[0042] It is worth noting that the motor 12 involved in this embodiment is an existing conventional technology and will not be described in detail here.

[0043] When in use, the user first turns on the power of the motor 12 and the water pump 31, and the motor 12 and the water pump 31 start to work. The antioxidant in the liquid storage tank 3 enters the connecting pipe 33 through the discharge pipe 32, and is sprayed on the shrimps on the tray 13 through a plurality of nozzles 34. At the same time, the output shaft of the motor 12 drives the rotating shaft 11 and the tray 13 to rotate. As the tray 13 rotates, the antioxidant can be evenly sprayed on the shrimps.

[0044] When in use, the user first turns on the power of the motor 12, the fan 20 and the electric heating tube 210, and the motor 12, the fan 20 and the electric heating tube 210 start to work. The output shaft of the motor 12 drives the rotating shaft 11 and the tray 13 to rotate, and the fan 20 drives the air flow. The air flow is heated when passing through the electric heating tube 210. Then, the heated air flow enters into the multiple transverse tubes 23 through the shell 22, and is blown onto the shrimps in the tray 13 through the multiple exhaust holes 231. As the tray 13 rotates, the shrimps are dried.

[0045] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for dehydrating and preserving the color of dried shrimps, comprising a drying box (1), characterized in that: A rotating shaft (11) is rotatably mounted in an opening of the front end surface of the drying box (1); a motor (12) for driving the rotating shaft (11) to rotate is mounted on the top of the drying box (1); a plurality of trays (13) for placing hair shrimps are coaxially fixed on the rotating shaft (11); a material discharge port (131) is formed on the outer wall of the tray (13); and a detachable baffle (14) is provided at the material discharge port (131); A heating box (2) is provided below the drying box (1), an air inlet (24) is provided on the front face of the heating box (2), a plurality of heating components (21) are installed on both left and right sides of the interior of the heating box (2), a fan (20) is installed on both left and right ends of the inner top of the heating box (2), a hollow shell (22) is installed on the top of the heating box (2) on both left and right sides of the drying box (1), and the shell (22) is connected to the fan (20); a plurality of transverse tubes (23) are installed on two opposite end faces of the two shells (22), the transverse tubes (23) penetrate into the heating box (2) and extend above the tray (13), and a plurality of exhaust holes (231) are provided on the bottom of the transverse tube (23); A hollow liquid storage tank (3) for storing antioxidants is arranged at the rear side of the heating box (2); a water pump (31) is installed at the inner bottom of the liquid storage tank (3); a liquid discharge pipe (32) is installed at the liquid discharge port of the water pump (31); the liquid discharge pipe (32) extends to the outside; a plurality of connecting pipes (33) arranged transversely and extending into the drying box (1) are installed on the outer wall of the liquid discharge pipe (32); the connecting pipes (33) extend above the tray (13); and a plurality of nozzles (34) for spraying antioxidants are installed at the bottom of the connecting pipes (33).

2. The device for dehydrating and color-preserving dried shrimp according to claim 1, characterized in that: A liquid adding port (30) is installed at the top center of the liquid storage box (3), and a plug is inserted at the top of the liquid adding port (30).

3. The device for dehydrating and color-preserving dried shrimp according to claim 1, characterized in that: Both side walls of the discharge port (131) are provided with slots (132), and both side walls of the baffle (14) are provided with inserting strips (141), and the inserting strips (141) are plugged and matched with the slots (132).

4. The device for dehydrating and color-preserving dried shrimp according to claim 1, characterized in that: The overall shape of the baffle plate (14) is arc-shaped, and the arc-shaped outer wall of the baffle plate (14) is provided with protrusions.

5. The device for dehydrating and color-preserving dried shrimp according to claim 1, characterized in that: The heating assembly (21) comprises two symmetrical fixing plates (211) fixedly connected to the heating box (2), and an electric heating pipe (210) is fixedly connected between the two fixing plates (211) by bolts.

6. The device for dehydrating and color-preserving dried shrimp according to claim 5, characterized in that: The overall shape of the electric heating tube (210) is wavy, and the electric heating tube (210) is a product made of red copper.

7. The device for dehydrating and color-preserving dried shrimp according to claim 1, characterized in that: A box door (15) is installed on the front side of the drying box (1), and the box door (15) is hinged to the drying box (1) through a hinge.

8. The device for dehydrating and color-preserving dried shrimp according to claim 1, characterized in that: The plurality of trays (13) are linearly distributed at equal intervals, and the trays (13) are coaxially fixedly connected to the rotating shaft (11) via bolts.