Ethylene tar granulation device
By introducing a wall-scraping stirring unit and a conical funnel into the ethylene tar granulation device, the problems of poor cooling effect and raw material pollution during the stirring process are solved, and sufficient stirring and cleaning of ethylene tar is achieved, and production efficiency and product quality are improved. .
Patent Information
- Application Number
- CN202420006276.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-03
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-01-03
AI Technical Summary
The existing ethylene tar granulator has poor cooling effect during the stirring process, and ethylene tar resin is prone to residual on the conveyor belt, resulting in the produced particles with burrs and burrs, and the ethylene tar is easily adhered to the pipe body, causing raw material contamination.
An ethylene tar granulation device including a granulation unit and a scraping and wall stirring unit is designed. The scraping and scraping unit realizes stirring and scraping plates through components such as drive shaft, driving gear, driven gear, reciprocating screw and threaded sleeve. Cooperate to ensure the cleanliness of the inner wall of the mixing tank, and speed up the discharge rate through a conical funnel to achieve independent transportation.
Through the design of the scraping and stirring unit, the ethylene tar is fully stirred and clean, the raw material pollution is avoided, the production efficiency and product quality are improved, and economic losses are reduced.
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Figure CN222287216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ethylene tar granulation equipment, in particular to an ethylene tar granulation device. Background Art
[0002] Ethylene tar is a product formed by the combination of the product of the cracking of the initial raw materials in a high temperature environment and the reactants during the ethylene production process. Most of its components are heavy aromatic fraction oil. In industrial production, ethylene tar is often prepared into ethylene tar resin for use in multiple fields. Ethylene tar resin is made from the ethylene tar recombinant component reserved after the extraction of aromatic oil and industrial naphthalene from ethylene tar. It is added to the stripping tower kettle, and then an initiator is added. The stripping tower kettle is heated and reacted at normal pressure. The prepared ethylene tar resin needs to be granulated using a granulator for easy packaging and transportation.
[0003] The existing granulator has poor cooling effect, and during the production process, ethylene tar resin is easily left on the conveyor belt. If the ethylene tar resin left on the conveyor belt is not cleaned, the residue will adhere to the newly granulated ethylene tar particles, and the produced particles will have burrs and other defects.
[0004] For example, an ethylene tar granulation device disclosed in Chinese patent publication number CN213348772U can cool down the inside of the granulator by using single water cooling, single air cooling or simultaneous air cooling and water cooling, thereby enhancing the cooling effect and improving work efficiency; by arranging a scraper and a cleaning roller, the residue on the conveyor belt can be cleaned to avoid the residue from adhering and affecting the product quality; by arranging an oiling mechanism, the demoulding oil forms a thin film on the conveyor belt, the material is not easy to adhere to the conveyor belt, and is more easily scraped off by the unloading mechanism, and no dust is generated during the scraping process, which not only protects the ethylene tar resin particles, but also reduces the loss of the conveyor belt and the unloading mechanism; by arranging a flue gas treatment device, the flue gas generated in the granulation process can be recovered and treated, achieving zero emission to the environment, achieving clean production, and using the principle of like dissolving like to treat the flue gas, with low cost and low energy consumption; by arranging a filter, the impurities of the ethylene tar resin can be filtered to improve the quality of the granulation.
[0005] The existing technology has the following problems:
[0006] In the actual process of ethylene tar granulation, ethylene tar needs to be strongly stirred before being transported on the conveyor belt. However, ethylene tar is easily adhered to the inside of the pipe due to its own characteristics. Long-term storage will cause raw material pollution to the subsequent granulation production. Utility Model Content
[0007] The utility model provides an ethylene tar granulating device to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0009] An ethylene tar granulation device comprises a processing bottom plate, a granulation device is arranged on the processing bottom plate, the granulation device comprises a granulation unit and a wall scraping and stirring unit, the granulation unit is installed on the processing bottom plate, and the wall scraping and stirring unit is installed on the granulation unit;
[0010] The wall scraping stirring unit includes a stirring tank body, which is installed on the granulation unit. A stirring chamber is arranged in the stirring tank body, and a driving shaft is arranged on the top of the stirring tank body. The other end of the driving shaft vertically penetrates the stirring tank body to the stirring chamber. A driving gear is arranged on the driving shaft, and driven gears are arranged on the left and right ends of the driving gear. A reciprocating screw is arranged on the driven gear, and a threaded sleeve is arranged at the threaded part of the reciprocating screw. Moving rods are symmetrically arranged on the left and right ends of the threaded sleeve, and a scraper is arranged at the bottom of the moving rod.
[0011] A further improvement of the technical solution of the utility model is that the drive shaft is rotatably connected to the stirring tank body, and the drive shaft is keyed to the driving gear, the driving gear is meshed with the driven gears distributed at both ends, the reciprocating screw is vertically rotatably installed on the top of the stirring tank body, and the driven gear is keyed to the reciprocating screw.
[0012] A further improvement of the technical solution of the utility model is that: the threaded sleeve is threadedly connected to the reciprocating screw rod, the threaded sleeve is welded to the moving rod, the moving rod is slidably connected to the stirring tank body, the moving rod is connected to the scraper through a fastener, and the scraper is slidably connected to the inside of the stirring tank body.
[0013] A further improvement of the technical solution of the utility model is that: a stepper motor is connected to the top of the driving shaft through a coupling, the stepper motor is limitedly installed in a limit frame, the limit frame is welded to the support arm, the other end of the support arm is fixedly installed at the granulation unit, and stirring rods are symmetrically distributed at the axis of the driving shaft, and the stirring rods are fixedly connected to the driving shaft.
[0014] A further improvement of the technical solution of the utility model is that: the granulation unit includes a screen, the screen is located at the top of a conical funnel, and the conical funnel is located in a feed box, and the support arm and the stirring tank body are fixedly installed on the top of the feed box, a material maker is provided under the feed box, the material maker is installed on a processing bottom plate, a discharge port is provided at the bottom of the material maker, and a conveyor belt is provided at the discharge port.
[0015] A further improvement of the technical solution of the utility model is that: the conveyor belt is located in a conveyor groove, the conveyor groove is opened on the processing base plate, transmission rollers are provided at the left and right ends of the conveyor groove, the transmission rollers are located in the conveyor belt, and the transmission rollers are rotatably connected to the processing base plate, and the transmission rollers are transmission-connected to the conveyor belt.
[0016] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0017] The utility model provides an ethylene tar granulation device. Through a wall scraping stirring unit, the entire device can be fully stirred before the ethylene tar granulation. In the stirring process, during the rotation of the reciprocating screw rod, the lifting and lowering of the threaded sleeve enables the scraper on the moving rod to complete the removal of the ethylene tar adhered to the inner wall of the tank body, thereby preventing the raw materials for subsequent granulation processing from being polluted and avoiding unnecessary economic losses.
[0018] The utility model provides an ethylene tar granulation device, which enables the stirred ethylene tar to be preliminarily filtered through a granulation unit, and uses a conical funnel to accelerate the feeding rate, and after the granulation is completed, it automatically falls onto a conveyor belt through a feeding port to complete autonomous transportation, thereby greatly improving the overall production efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the wall scraping and stirring unit of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the wall scraping and stirring unit of the utility model;
[0022] Figure 4 It is a schematic diagram of the internal structure of the granulation unit of the utility model.
[0023] In the figure: 1. Processing bottom plate; 201. Mixing tank body; 202. Driving shaft; 203. Active gear; 204. Driven gear; 205. Reciprocating screw; 206. Threaded sleeve; 207. Moving rod; 208. Scraper; 209. Stepper motor; 210. Limiting frame; 211. Support arm; 212. Mixing rod; 301. Screen; 302. Conical funnel; 303. Feed box; 304. Material maker; 305. Conveyor belt; 307. Transmission roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution: Embodiment 1:
[0026] An ethylene tar granulation device comprises a processing bottom plate 1, on which a granulation device is arranged, the granulation device comprises a granulation unit and a wall scraping and stirring unit, the granulation unit is mounted on the processing bottom plate 1, and the wall scraping and stirring unit is mounted on the granulation unit;
[0027] The wall scraping stirring unit includes a stirring tank body 201, which is installed on the granulation unit. A stirring chamber is arranged in the stirring tank body 201, and a driving shaft 202 is arranged on the top of the stirring tank body 201. The other end of the driving shaft 202 vertically penetrates the stirring tank body 201 to the stirring chamber. A driving gear 203 is arranged on the driving shaft 202, and driven gears 204 are distributed on the left and right ends of the driving gear 203. A reciprocating screw rod 205 is arranged on the driven gear 204, and a threaded sleeve 206 is arranged at the threaded part of the reciprocating screw rod 205. Moving rods 207 are symmetrically distributed on the left and right ends of the threaded sleeve 206, and a scraper 208 is arranged at the bottom of the moving rod 207.
[0028] The driving shaft 202 is rotationally connected to the stirring tank body 201, and the driving shaft 202 is key-connected to the driving gear 203, the driving gear 203 is meshed with the driven gears 204 distributed at both ends, the reciprocating screw 205 is vertically rotatably installed on the top of the stirring tank body 201, and the driven gear 204 is key-connected to the reciprocating screw 205.
[0029] The threaded sleeve 206 is threadedly connected to the reciprocating screw rod 205, the threaded sleeve 206 is welded to the moving rod 207, the moving rod 207 is slidably connected to the stirring tank body 201, the moving rod 207 is connected to the scraper 208 through a fastener, and the scraper 208 is slidably connected to the inside of the stirring tank body 201.
[0030] A stepper motor 209 is connected to the top of the driving shaft 202 through a coupling. The stepper motor 209 is limitedly installed in a limit frame 210. The limit frame 210 is welded to a support arm 211. The other end of the support arm 211 is fixedly installed at the granulation unit. Stirring rods 212 are symmetrically distributed at the axis of the driving shaft 202, and the stirring rods 212 are fixedly connected to the driving shaft 202. Embodiment 2:
[0031] On the basis of Example 1: the granulation unit includes a screen 301, the screen 301 is located on the top of a conical funnel 302, and the conical funnel 302 is located in the feed box 303, and the support arm 211 and the stirring tank body 201 are fixedly installed on the top of the feed box 303, and a material maker 304 is provided under the feed box 303, and the material maker 304 is installed on the processing base plate 1, and a discharge port is provided at the bottom of the material maker 304, and a conveyor belt 305 is provided at the discharge port.
[0032] The transmission belt 305 is located in a transmission groove, which is opened on the processing base plate 1. Transmission rollers 307 are provided at the left and right ends of the transmission groove. The transmission rollers 307 are located in the transmission belt 305, and the transmission rollers 307 are rotationally connected to the processing base plate 1. The transmission rollers 307 are transmission connected to the transmission belt 305.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. An ethylene tar granulation device, comprising a processing bottom plate (1), characterized in that: The processing bottom plate (1) is provided with a granulation device, the granulation device comprising a granulation unit and a wall scraping and stirring unit, the granulation unit is installed on the processing bottom plate (1), and the wall scraping and stirring unit is installed on the granulation unit; The wall scraping stirring unit comprises a stirring tank body (201), the stirring tank body (201) being mounted on the granulation unit, a stirring chamber being arranged in the stirring tank body (201), and a driving shaft (202) being arranged on the top of the stirring tank body (201), the other end of the driving shaft (202) vertically passing through the stirring tank body (201) to the stirring chamber, a driving gear (203) being arranged on the driving shaft (202), driven gears (204) being arranged on the left and right ends of the driving gear (203), a reciprocating screw rod (205) being arranged on the driven gear (204), a threaded sleeve (206) being arranged at the threaded portion of the reciprocating screw rod (205), moving rods (207) being symmetrically arranged on the left and right ends of the threaded sleeve (206), and a scraper (208) being arranged at the bottom of the moving rod (207).
2. The ethylene tar granulation device according to claim 1, characterized in that: The driving shaft (202) is rotatably connected to the stirring tank body (201), and the driving shaft (202) is key-connected to a driving gear (203), the driving gear (203) is meshed with driven gears (204) distributed at both ends, the reciprocating screw (205) is vertically rotatably mounted on the top of the stirring tank body (201), and the driven gear (204) is key-connected to the reciprocating screw (205).
3. The ethylene tar granulation device according to claim 2, characterized in that: The threaded sleeve (206) is threadedly connected to the reciprocating screw rod (205), the threaded sleeve (206) is welded to the moving rod (207), the moving rod (207) is slidably connected to the stirring tank body (201), the moving rod (207) is connected to the scraper (208) via a fastener, and the scraper (208) is slidably connected to the inside of the stirring tank body (201).
4. The ethylene tar granulation device according to claim 3, characterized in that: The top of the driving shaft (202) is connected to a stepper motor (209) via a coupling. The stepper motor (209) is limitedly installed in a limit frame (210). The limit frame (210) is welded to a support arm (211). The other end of the support arm (211) is fixedly installed at the granulation unit. Stirring rods (212) are symmetrically distributed at the axis of the driving shaft (202). The stirring rods (212) are fixedly connected to the driving shaft (202).
5. The ethylene tar granulation device according to claim 4, characterized in that: The granulation unit comprises a screen (301), the screen (301) is located at the top of a conical funnel (302), and the conical funnel (302) is located in a feed box (303), and the support arm (211) and the stirring tank body (201) are both fixedly installed on the top of the feed box (303), and a granulator (304) is provided below the feed box (303), and the granulator (304) is installed on the processing bottom plate (1), and a discharge port is provided at the bottom of the granulator (304), and a conveyor belt (305) is provided at the discharge port.
6. The ethylene tar granulation device according to claim 5, characterized in that: The transmission belt (305) is located in a transmission groove, the transmission groove is opened on the processing base plate (1), and transmission rollers (307) are provided at the left and right ends of the transmission groove. The transmission rollers (307) are located in the transmission belt (305), and the transmission rollers (307) are rotationally connected to the processing base plate (1). The transmission rollers (307) are transmission-connected to the transmission belt (305).
Citation Information
Patent Citations
Ethylene tar granulating device
CN213348772U
