Extrusion granulation device

By introducing heaters and jet nozzles into the extrusion and granulation device to accelerate the evaporation of raw materials, and adopting a detachable column and slider structure, the problems of low surface molding efficiency and inconvenient disassembly of existing devices are solved, achieving more efficient The raw material separation and simplified maintenance process.

CN222287222UActive Publication Date: 2025-01-03HUBEI KELIWEI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420666143.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-01-03
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing extrusion and granulation device has poor separation effect on the surface forming raw materials, resulting in low working efficiency and a fixed structure that is not convenient for disassembly and assembly and replacement of parts, and has low adaptability.

Method used

An extrusion granulation device including a heater, a heating tube, a thermal hole, a gear, a connecting rod, a turntable, a support assembly and a jet nozzle are designed. The raw material is heated by the heater, and the jet nozzle accelerates the evaporation of the raw material and passes a removable The clamp column and slider structure simplifies the disassembly and assembly process.

Benefits of technology

It improves the efficiency of raw material separation and the convenience of disassembly and assembly of the device, and improves work efficiency and adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of fertilizer production, and particularly relates to an extrusion granulation device which comprises a bottom plate, a frame is fixedly connected to the upper portion of the bottom plate, a feeding groove is installed on the inner side of the frame in a clamped mode, a heater is fixedly arranged on the top of the bottom plate, a supporting arm is fixedly connected to the top of the heater, and the supporting arm is fixedly connected to the lower portion of the bottom plate. A heating pipe is fixedly connected to the inner side of the supporting arm, and heat conduction holes are formed in the surface of the heating pipe in a surrounding mode; through the structural design that a heater emits heat and transmits the heat to the surface of a sleeve shell, and meanwhile an air nozzle obliquely sprays air towards the surface of the sleeve shell, the effect of accelerating evaporation of moisture of raw materials on the surface of the sleeve shell is achieved, and the efficiency of separating extruded particles by the device is improved; the replaced sleeve shell enables the groove in the sleeve shell to be aligned with the surface of the connecting rod, the sliding block slides and ascends, the supporting frame and the sliding block are fixed through the clamping column, the structure is simple, disassembly and assembly are convenient, and the working efficiency of a user is improved.
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Description

Technical Field

[0001] The utility model relates to the field of fertilizer production, in particular to an extrusion granulation device. Background Art

[0002] Extrusion granulator is a dry granulation process that uses pressure to agglomerate solid materials. This is done by squeezing the material between two counter-rotating rollers, which are driven by an eccentric sleeve or a hydraulic system. When the solid material is squeezed, the air between the powder particles is first expelled to rearrange the particles to eliminate the gaps between the materials.

[0003] The existing extrusion granulation device has an unsatisfactory effect in separating the raw materials formed on its surface, which may lead to repeated extrusion after the surface of the device is formed, resulting in reduced working efficiency of the device. The structure of the existing extrusion granulation device is relatively fixed, which is not convenient for disassembly and replacement of parts, which may lead to low adaptability of the device.

[0004] Therefore, an extrusion granulation device is proposed to solve the above problems. Utility Model Content

[0005] In order to remedy the problems in the prior art, the utility model provides an extrusion granulation device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: an extrusion granulation device described in the utility model includes a base plate, a frame is fixedly connected to the top of the base plate, a feeding trough is clamped and installed on the inner side of the frame, a heater is fixedly arranged on the top of the base plate, a support arm is fixedly connected to the top of the heater, a heating tube is fixedly connected to the inner side of the support arm, a heat-conducting hole is opened around the surface of the heating tube, a gear is rotatably installed on the surface of the support arm, one end of a connecting rod is fixedly connected to one side of the gear, and the other end of the connecting rod is fixedly connected to a turntable, and a support assembly is fixedly arranged on the surface of the base plate.

[0007] Preferably, a sleeve is mounted on the surface of the connecting rod, a groove is formed around the surface of the sleeve, a slide groove is formed on the inner wall of the sleeve, and the slide groove is slidably connected to the connecting rod.

[0008] Preferably, the gear rotating on the surface of the support arm is meshingly connected with the adjacent gear, the adjacent gears are rotatably mounted on the surface of the bottom plate, and one side of the adjacent gear is fixedly connected to the output end of the motor.

[0009] Preferably, the support assembly comprises a support frame, a slider is slidably mounted on the inner wall of the support frame, the surfaces of the slider and the support frame are both provided with through holes, and a clamping column is engaged inside the through hole.

[0010] Preferably, a pipe is fixedly connected to the inner side of the frame, a plurality of air nozzles are evenly distributed on the surface of the pipe, one side of the pipe is fixedly connected to one end of a connecting pipe, and the other end of the connecting pipe is fixedly connected to an air pump.

[0011] Preferably, the top of the support assembly is rotatably connected to the surface of the turntable, and a collecting trough is placed on the surface of the bottom plate just below the casing.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model uses a heater to generate heat and transfer it to the surface of the casing, and at the same time, the air nozzle is designed to spray air obliquely toward the surface of the casing, thereby accelerating the evaporation of water from the raw materials on the surface of the casing and improving the efficiency of separating and extruding particles of the device;

[0014] 2. The utility model removes the clamping column inside the perforation to lower the slider, slide and pull out the shell, align the internal groove of the replaced shell with the surface of the connecting rod, slide and raise the slider, and fix the support frame and the slider through the clamping column. The structure is simple and easy to disassemble and assemble, thereby improving the work efficiency of the user. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a schematic diagram of the feeding trough structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the casing structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the support assembly structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the pipeline structure of the utility model.

[0020] In the figure: 1. bottom plate; 2. frame; 3. feeding trough; 4. heater; 5. support arm; 6. heating tube; 61. heat conducting hole; 7. gear; 8. connecting rod; 9. turntable; 10. support assembly; 101. support frame; 102. slider; 103. perforation; 104. clamping column; 11. motor; 12. casing; 13. groove; 14. slide; 15. collecting trough; 16. pipeline; 17. jet nozzle; 18. connecting pipe; 19. air pump. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, an extrusion granulation device comprises a bottom plate 1, a frame 2 is fixedly connected to the top of the bottom plate 1, a feeding trough 3 is clamped and installed on the inner side of the frame 2, a heater 4 is fixedly arranged on the top of the bottom plate 1, a support arm 5 is fixedly connected to the top of the heater 4, a heating tube 6 is fixedly connected to the inner side of the support arm 5, a heat-conducting hole 61 is opened around the surface of the heating tube 6, a gear 7 is rotatably installed on the surface of the support arm 5, one end of a connecting rod 8 is fixedly connected to one side of the gear 7, and the other end of the connecting rod 8 is fixedly connected to a turntable 9, and a support assembly 10 is fixedly arranged on the surface of the bottom plate 1;

[0023] Furthermore, a sleeve 12 is mounted on the surface of the connecting rod 8, a groove 13 is formed around the surface of the sleeve 12, and a slide groove 14 is formed on the inner wall of the sleeve 12, and the slide groove 14 is slidably connected to the connecting rod 8;

[0024] During operation, a slide groove 14 is provided through the inner wall of the casing 12, and the slide groove 14 and the connecting rod 8 are designed to be slidably connected, which facilitates the disassembly and assembly of the casing 12 and improves the maintenance efficiency of the staff.

[0025] Furthermore, the gear 7 rotating on the surface of the support arm 5 is meshed with the adjacent gear 7, and the adjacent gear 7 is rotatably mounted on the surface of the bottom plate 1, and one side of the adjacent gear 7 is fixedly connected to the output end of the motor 11;

[0026] During operation, the output end of the motor 11 is connected to the gear 7, and adjacent gears 7 are driven to be connected, so that the two casings 12 rotate inwards at the same time, which is convenient for extrusion molding of the raw materials.

[0027] Furthermore, the support assembly 10 includes a support frame 101, a slider 102 is slidably mounted on the inner wall of the support frame 101, and a through hole 103 is formed on the surface of the slider 102 and the support frame 101, and a clamping column 104 is clamped inside the through hole 103;

[0028] During operation, through the structural design that the surfaces of the slider 102 and the support frame 101 are both provided with through holes 103 and the inside of the through holes 103 is engaged with the clamping column 104, the slider 102 is fixedly connected to the support frame 101 through the clamping column 104 after rising, thereby increasing the stability of the device.

[0029] Furthermore, a pipe 16 is fixedly connected to the inner side of the frame 2, and a plurality of air nozzles 17 are evenly distributed on the surface of the pipe 16. One side of the pipe 16 is fixedly connected to one end of a connecting pipe 18, and the other end of the connecting pipe 18 is fixedly connected to an air pump 19.

[0030] During operation, the surface of the pipeline 16 is provided with a plurality of air nozzles 17 equidistantly distributed thereon, so that the air nozzles 17 can blow air toward the surface of the casing 12 to accelerate the separation of the raw materials from the surface of the casing 12 .

[0031] Furthermore, the top of the support assembly 10 is rotatably connected to the surface of the turntable 9, and a collection trough 15 is placed on the surface of the bottom plate 1 just below the casing 12;

[0032] During operation, the top of the support assembly 10 is rotatably connected to the surface of the turntable 9, so that the support assembly 10 supports the turntable 9, and the collection trough 15 placed on the surface of the bottom plate 1 collects the processed materials.

[0033] Working principle: During the fertilizer production and processing, when the raw materials need to be extruded, the raw materials are put into the feeding trough 3, and the raw materials fall into the surface of the casing 12 from the bottom opening of the feeding trough 3. At this time, the motor 11 is started by an external power supply, and the motor 11 drives the connecting rod 8 and the turntable 9 to rotate through the gear 7. The support assembly 10 supports the turntable 9, and the connecting rod 8 drives the casing 12 to rotate. The groove 13 on the surface of the casing 12 has an extrusion molding effect on the raw materials. At the same time, the heater 4 is started by an external power supply, and the internal circuit of the heater 4 is connected to the heating tube 6 through the support arm 5, so that the heating tube 6 generates heat, and the heat is accelerated to be transferred to the casing 12 through the heat conduction hole 61, so that the moisture of the processed raw materials is accelerated to evaporate, which is convenient for the raw materials to separate from the surface of the casing 12. The air pump 19 is started by an external power supply, and the air pump 19 compresses the air and transports the air to the inside of the connecting tube 18 through the connecting tube 18, and then sprayed out by the air nozzle 17. Because the air nozzle 17 is inclined to the surface of the casing 12, it is convenient to accelerate the raw materials to separate from the surface of the casing 12, and the raw materials are collected through the collecting trough 15;

[0034] When the device needs to maintain the shell 12 or replace the shell 12 with a different size groove 13 after long-term operation, the slider 102 is lowered by removing the clamping column 104 inside the perforation 103, and the shell 12 is slid out. The replaced shell 12 aligns the internal groove 13 with the surface of the connecting rod 8, and the slider 102 is slid up to fix the support frame 101 and the slider 102 through the clamping column 104.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An extrusion granulation device, comprising a bottom plate (1), characterized in that: A frame (2) is fixedly connected to the top of the base plate (1), a feeding trough (3) is snap-fitted on the inner side of the frame (2), a heater (4) is fixedly arranged on the top of the base plate (1), a support arm (5) is fixedly connected to the top of the heater (4), a heating tube (6) is fixedly connected to the inner side of the support arm (5), a heat conduction hole (61) is provided around the surface of the heating tube (6), a gear (7) is rotatably mounted on the surface of the support arm (5), one end of a connecting rod (8) is fixedly connected to one side of the gear (7), the other end of the connecting rod (8) is fixedly connected to a turntable (9), and a support assembly (10) is fixedly arranged on the surface of the base plate (1).

2. An extrusion granulation device according to claim 1, characterized in that: A sleeve (12) is mounted on the surface of the connecting rod (8), a groove (13) is formed around the surface of the sleeve (12), a slide groove (14) is formed on the inner wall of the sleeve (12), and the slide groove (14) is slidably connected to the connecting rod (8).

3. An extrusion granulation device according to claim 1, characterized in that: The gear (7) rotating on the surface of the support arm (5) is meshed with the adjacent gear (7), and the adjacent gears (7) are rotatably mounted on the surface of the base plate (1), and one side of the adjacent gears (7) is fixedly connected to the output end of the motor (11).

4. An extrusion granulation device according to claim 1, characterized in that: The support assembly (10) comprises a support frame (101), a slider (102) being slidably mounted on the inner wall of the support frame (101), a through hole (103) being provided on the surface of the slider (102) and the support frame (101), and a clamping column (104) being engaged inside the through hole (103).

5. An extrusion granulation device according to claim 4, characterized in that: A pipe (16) is fixedly connected to the inner side of the frame (2), a plurality of air nozzles (17) are evenly distributed on the surface of the pipe (16), one side of the pipe (16) is fixedly connected to one end of a connecting pipe (18), and the other end of the connecting pipe (18) is fixedly connected to an air pump (19).

6. An extrusion granulation device according to claim 1, characterized in that: The top of the support assembly (10) is rotatably connected to the surface of the turntable (9), and a collection trough (15) is placed on the surface of the bottom plate (1) just below the casing (12).