Rapid saponification device for laundry soap production

By using a combination of a constant temperature unit, a stirring unit and a shaking unit in the laundry soap production device, rapid mixing is achieved by using the combination of gears and stirring rods, and shaking is carried out through the coordination of limiting plates and ring-tooth plates, the existing technology is solved The problem of low saponification efficiency has significantly improved the saponification efficiency.

CN222287307UActive Publication Date: 2025-01-03LINYI BAIXING DAILY CHEMICAL CO LTD
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Patent Information

Application Number
CN202421035972.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-03
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing laundry soap production equipment has slow mixing effect during the saponification process, resulting in low saponification efficiency.

Method used

Using a fast saponification device including a constant temperature unit, a stirring unit and a shaking unit, the rapid mixing and stirring of the laundry soap raw materials is achieved through the combination of gears and stirring rods, and the mixture is shaken by the combination of the limiting plate and the ring tooth plate. Improve saponification efficiency.

Benefits of technology

The mixing and saponification efficiency of laundry soap raw materials is significantly improved, ensuring a more complete mixing effect, and facilitating the subsequent saponification process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick saponification device for washing soap production, which relates to the technical field of washing soap production and comprises a support frame, a constant temperature unit is arranged on the inner side of the support frame, a stirring unit is arranged on the top surface of the constant temperature unit, a shaking unit is arranged on the bottom surface of the constant temperature unit, the stirring unit comprises a first motor, and a second motor is arranged on the first motor. The motor I is arranged on the top surface of the constant temperature unit, the output end of the motor I is fixedly connected with a gear I, one side of the gear I is in meshed connection with a gear II, one side of the gear II is in meshed connection with a gear III, and one side of the gear III is fixedly connected with a stirring rod. According to the utility model, through the mutual cooperation of the motor I, the gear I, the gear II, the gear III and the stirring rod, the problem that the existing mixing and stirring effect on washing soap raw materials is single is solved, and through the mutual engagement of the gear I, the gear II and the gear III, convection is formed among the washing soap raw materials in the processing bin, and saponification is quickly carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of laundry soap production, in particular to a rapid saponification device for laundry soap production. Background Art

[0002] Laundry soap is a hard soap in block or bar form. Its main ingredient is sodium salt of fatty acid. In addition, it also contains builders, fillers, etc. Such as sodium carbonate, zeolite, colorant, transparent agent, calcium soap dispersant, fragrance, fluorescent whitening agent, etc. Laundry soap is an alkaline detergent, and its aqueous solution is alkaline. It has strong detergency, moderate foam, and is easy to use.

[0003] At present, publication number CN115212771A discloses a saponification reaction device for soap production, including a base, a tank body is arranged on the top of the base, and a fixed cylinder is fixedly arranged on the top of the base, the fixed cylinder is sleeved with the tank body, and the tank body is provided with a stirring mechanism, the stirring mechanism includes side plates, cylindrical cams, motors, long plates, fixed blocks, first racks, and tooth edges; two groups of side plates are fixedly arranged on the outside of the fixed cylinder, and a cylindrical cam is rotatably connected between the two groups of side plates located above the tank body, the side plates are installed with motors, and the output end of the motor is connected to the cylindrical cam.

[0004] In order to solve the problem of rapid saponification, the prior art uses a rotating shaft to drive multiple groups of stirrers to stir the materials so that the materials are fully mixed. However, the effect of saponification by stirring alone is relatively simple, which leads to a slow mixing effect. Utility Model Content

[0005] The purpose of the utility model is to provide a rapid saponification device for producing laundry soap to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A rapid saponification device for producing laundry soap comprises a support frame, a constant temperature unit is arranged inside the support frame, a stirring unit is arranged on the top surface of the constant temperature unit, and a shaking unit is arranged on the bottom surface of the constant temperature unit.

[0008] The stirring unit includes a motor 1, which is arranged on the top surface of the constant temperature unit. The output end of the motor 1 is fixedly connected to a gear 1, one side of the gear 1 is meshedly connected to a gear 2, one side of the gear 2 is meshedly connected to a gear 3, one side of the gear 3 is fixedly connected to a stirring rod, and a mixing component is arranged on the inner side of the surface of the stirring rod.

[0009] A further improvement of the technical solution of the utility model is that the constant temperature unit includes a processing bin, which is rotatably connected to one side of the support frame, a feed port is sleeved on the top surface of the processing bin, and a discharge pipe is sleeved on one side of the processing bin.

[0010] By adopting the above technical solution, through the cooperation of the processing bin, the feed port and the discharge pipe, it is convenient for workers to put the laundry soap raw materials to be processed into the soap making and discharge them.

[0011] A further improvement of the technical solution of the utility model is that: an insulation box is fixedly connected to the inner side of the surface of the processing warehouse, a heating box is fixedly connected to one side of the insulation box, a heating wire is arranged on one side of the heating box, and the heating wire is arranged inside the insulation box.

[0012] By adopting the above technical scheme, the heat preservation box, the heating box and the heating wire cooperate with each other, so as to facilitate the discharge and discharge of the laundry soap during the saponification production.

[0013] A further improvement of the technical solution of the utility model is that the mixing assembly includes a fixed block, which is threadedly connected to the inner side of the surface of the stirring rod, and one side of the fixed block is fixedly connected to a plurality of stirring blades, and an inner groove is provided on the inner side of the stirring blades.

[0014] By adopting the above technical solution, the connection between the stirring rod and the fixed block is convenient for users to disassemble and clean. At the same time, through the cooperation between the fixed block and the stirring blade, the laundry soap production mixture inside the processing chamber is mixed.

[0015] A further improvement of the technical solution of the utility model is that: a rotating rod is fixedly connected to the inner side of the inner tank, and a second stirring blade is rotatably connected to the inner side of the surface of the rotating rod.

[0016] By adopting the above technical solution, the rotating rod and the stirring blade cooperate with each other, so as to achieve the effect of stirring and mixing the mixture in the saponification process of the laundry soap again.

[0017] A further improvement of the technical solution of the utility model is that the shaking unit includes a limit plate, one side of the limit plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a half gear, one side of the half gear is meshingly connected to a ring gear plate, and one side of the ring gear plate is fixedly connected to the bottom surface of the processing bin.

[0018] By adopting the above technical solution, through the cooperation of the limit plate, motor 2, half gear and ring gear plate, the laundry soap mixture inside the processing chamber is shaken to make it mixed more fully and facilitate subsequent saponification.

[0019] A further improvement of the technical solution of the utility model is that a guide rod is provided through the inner side of the limit plate, a spring is provided on the outer side of the surface of the guide rod, and one end of the spring is fixedly connected to one side of the processing chamber.

[0020] By adopting the above technical solution, the mutual meshing effect between the half gear and the ring gear plate is achieved through the mutual cooperation of the guide rod and the spring.

[0021] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0022] 1. The utility model provides a rapid saponification device for producing laundry soap. Through the mutual cooperation of motor 1, gear 1, gear 2, gear 3 and stirring rod, the problem of single mixing and stirring effect of existing laundry soap raw materials is solved. Through the mutual meshing of gear 1, gear 2 and gear 3, convection is formed between the laundry soap raw materials inside the processing bin, and saponification is carried out quickly. Through the mutual cooperation of limit plate, motor 2, half gear and ring gear plate, the effect of shaking the laundry soap mixture inside the processing bin is achieved, so that it is mixed more fully and convenient for subsequent saponification.

[0023] 2. The utility model provides a rapid saponification device for producing laundry soap. The connection between the stirring rod and the fixed block makes it easy for users to disassemble and clean the device. At the same time, the fixed block and the stirring blade 1 cooperate with each other to achieve the effect of mixing the laundry soap production mixture inside the processing chamber. The rotating rod and the stirring blade 2 cooperate with each other to achieve the effect of re-stirring and mixing the mixture in the saponification process of the laundry soap. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 It is a schematic diagram of the cross-sectional structure of the constant temperature unit of the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the stirring unit of the utility model;

[0027] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the structure of A;

[0028] Figure 5 It is a structural schematic diagram of the shaking unit of the utility model.

[0029] In the figure: 1. support frame; 2. constant temperature unit; 21. processing chamber; 22. feed port; 23. discharge pipe; 24. insulation box; 25. heating box; 26. heating wire; 3. stirring unit; 31. motor one; 32. gear one; 33. gear two; 34. gear three; 35. stirring rod; 36. mixing assembly; 361. fixed block; 362. stirring blade one; 363. inner groove; 364. rotating rod; 365. stirring blade two; 4. shaking unit; 41. limit plate; 42. motor two; 43. half gear; 44. ring gear plate; 45. guide rod; 46. spring. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below in conjunction with the embodiments:

[0031] Example 1

[0032] like Figure 1-5 As shown, the utility model provides a rapid saponification device for producing laundry soap, comprising a support frame 1, a constant temperature unit 2 is arranged on the inner side of the support frame 1, a stirring unit 3 is arranged on the top surface of the constant temperature unit 2, a shaking unit 4 is arranged on the bottom surface of the constant temperature unit 2, the stirring unit 3 comprises a motor 1 31, the motor 1 31 is arranged on the top surface of the constant temperature unit 2, a gear 1 32 is fixedly connected to the output end of the motor 1 31, a gear 2 33 is meshedly connected to one side of the gear 1 32, a gear 34 is meshedly connected to one side of the gear 2 33, a stirring rod 35 is fixedly connected to one side of the gear 34, a mixing assembly 36 is arranged on the inner side of the surface of the stirring rod 35, a rotating rod 364 is fixedly connected to the inner side of the inner groove 363, and the inner side of the surface of the rotating rod 364 is rotatably connected to the inner side of the inner groove There is a stirring blade 2 365, and the shaking unit 4 includes a limit plate 41. One side of the limit plate 41 is fixedly connected to a motor 2 42, and the output end of the motor 2 42 is fixedly connected to a half gear 43. One side of the half gear 43 is meshedly connected to a ring gear plate 44, and one side of the ring gear plate 44 is fixedly connected to the bottom surface of the processing bin 21. The control motor 1 31 drives the gear 1 32 to rotate, and then the gear 1 32 drives the gear 2 33 and the gear 3 34 to mesh with each other. At the same time, the gear 1 32, the gear 2 33 and the gear 3 34 drive the stirring blade 1 362 on the inner side of the stirring rod 35 to mix and stir the laundry soap production raw materials inside the processing bin 21. During the stirring process, the stirring blade 2 365 on the inner side of the stirring blade 1 362 is driven to rotate.

[0033] Example 2

[0034] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the constant temperature unit 2 includes a processing bin 21, the processing bin 21 is rotatably connected to one side of the support frame 1, the top surface of the processing bin 21 is sleeved with a feed port 22, one side of the processing bin 21 is sleeved with a discharge pipe 23, the inner side of the surface of the processing bin 21 is fixedly connected with a heat preservation box 24, one side of the heat preservation box 24 is fixedly connected with a heating box 25, one side of the heating box 25 is provided with a heating wire 26, and the heating wire 26 is arranged inside the heat preservation box 24, the laundry soap production raw materials are placed inside the processing bin 21 through the feed port 22, the heating box 25 is controlled to work, the heating wire 26 is heated, and the heat preservation box 24 is used to keep the temperature inside the processing bin 21.

[0035] Example 3

[0036] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the mixing component 36 includes a fixed block 361, the fixed block 361 is threadedly connected to the inner side of the surface of the stirring rod 35, and one side of the fixed block 361 is fixedly connected with a plurality of stirring blades 1 362, and the inner side of the stirring blade 1 362 is provided with an inner groove 363, and the inner side of the inner groove 363 is fixedly connected with a rotating rod 364, and the inner side of the surface of the rotating rod 364 is rotatably connected with a stirring blade 2 365, and the control motor 2 42 drives the half gear 43 and the ring gear plate 44 to engage with each other, thereby driving the processing chamber 21 to reciprocate and shake on the inner side of the support frame 1, so that it drives the laundry soap production raw materials inside the processing chamber 21 to shake again, and in the process of shaking, the saponification reaction of the laundry soap production raw materials is faster, and after the saponification is completed, the laundry soap production raw materials can be discharged through the discharge pipe 23.

[0037] The working principle of the rapid saponification device for producing laundry soap is described in detail below.

[0038] like Figure 1-5As shown, the laundry soap production raw materials are placed in the processing chamber 21 through the feed inlet 22, the heating box 25 is controlled to work, the heating wire 26 is heated, and the heat preservation box 24 is used to keep the temperature inside the processing chamber 21, and the motor 1 31 is controlled to drive the gear 1 32 to rotate, and then the gear 1 32 drives the gear 2 33 and the gear 3 34 to mesh with each other, and at the same time, the gear 1 32, the gear 2 33 and the gear 3 34 drive the stirring blade 1 362 inside the stirring rod 35 to stir the laundry soap production raw materials inside the processing chamber 21. During the mixing and stirring process, the stirring blade 2 365 inside the stirring blade 1 362 is driven to rotate, so that it stirs the laundry soap production materials inside the processing bin 21 again, and the control motor 2 42 drives the half gear 43 and the ring gear plate 44 to engage with each other, thereby driving the processing bin 21 to shake back and forth on the inner side of the support frame 1, so that it drives the laundry soap production materials inside the processing bin 21 to shake again, and during the shaking process, the saponification reaction of the laundry soap production materials is faster, and after the saponification is completed, the laundry soap production materials can be discharged through the discharge pipe 23.

[0039] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A rapid saponification device for producing laundry soap, comprising a support frame (1), characterized in that: A constant temperature unit (2) is arranged on the inner side of the support frame (1), a stirring unit (3) is arranged on the top surface of the constant temperature unit (2), and a shaking unit (4) is arranged on the bottom surface of the constant temperature unit (2); The stirring unit (3) comprises a motor 1 (31), wherein the motor 1 (31) is arranged on the top surface of the constant temperature unit (2), the output end of the motor 1 (31) is fixedly connected to a gear 1 (32), one side of the gear 1 (32) is meshingly connected to a gear 2 (33), one side of the gear 2 (33) is meshingly connected to a gear 3 (34), one side of the gear 3 (34) is fixedly connected to a stirring rod (35), and a mixing assembly (36) is arranged on the inner side of the surface of the stirring rod (35).

2. The rapid saponification device for producing laundry soap according to claim 1, characterized in that: The constant temperature unit (2) comprises a processing chamber (21), the processing chamber (21) is rotatably connected to one side of the support frame (1), the top surface of the processing chamber (21) is sleeved with a feed port (22), and one side of the processing chamber (21) is sleeved with a discharge pipe (23).

3. The rapid saponification device for producing laundry soap according to claim 2, characterized in that: A heat preservation box (24) is fixedly connected to the inner side of the surface of the processing chamber (21), a heating box (25) is fixedly connected to one side of the heat preservation box (24), a heating wire (26) is arranged on one side of the heating box (25), and the heating wire (26) is arranged inside the heat preservation box (24).

4. The rapid saponification device for producing laundry soap according to claim 1, characterized in that: The mixing assembly (36) comprises a fixed block (361), wherein the fixed block (361) is threadedly connected to the inner side of the surface of the stirring rod (35), and a plurality of stirring blades (362) are fixedly connected to one side of the fixed block (361), and an inner groove (363) is provided on the inner side of the stirring blades (362).

5. The rapid saponification device for producing laundry soap according to claim 4, characterized in that: A rotating rod (364) is fixedly connected to the inner side of the inner groove (363), and a second stirring blade (365) is rotatably connected to the inner side of the surface of the rotating rod (364).

6. The rapid saponification device for producing laundry soap according to claim 1, characterized in that: The shaking unit (4) comprises a limit plate (41), one side of the limit plate (41) is fixedly connected to a second motor (42), an output end of the second motor (42) is fixedly connected to a half gear (43), one side of the half gear (43) is meshingly connected to a ring gear plate (44), and one side of the ring gear plate (44) is fixedly connected to the bottom surface of the processing chamber (21).

7. A rapid saponification device for producing laundry soap according to claim 6, characterized in that: A guide rod (45) is provided on the inner side of the limit plate (41), a spring (46) is provided on the outer side of the surface of the guide rod (45), and one end of the spring (46) is fixedly connected to one side of the processing chamber (21).