Intelligent filler cleaning device

The intelligent filler cleaning device addresses inefficiencies in existing cleaning methods by automating the cleaning process with a conveying and drying mechanism, achieving thorough cleaning and quick drying while reducing environmental impact.

CN222288074UActive Publication Date: 2025-01-03PINGXIANG HUASHUN ENVIRONMENTAL PROTECTION CHEM PACKING CO LTD
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Patent Information

Application Number
CN202420986103.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-03
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing filler cleaning devices are inefficient, lack thorough cleaning, generate environmental pollution, and do not facilitate quick drainage and drying of cleaned fillers.

Method used

An intelligent filler cleaning device with a conveying mechanism, drying device, and brushing mechanism, utilizing a conveying motor, drying device, and brushing mechanism to automate the cleaning process, ensuring thorough cleaning, quick drying, and centralized collection of fillers.

Benefits of technology

The device enables efficient, automated, and environmentally friendly cleaning with thorough scrubbing, quick drying, and centralized collection of fillers, reducing labor intensity and environmental harm.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222288074U_ABST
Patent Text Reader

Abstract

The utility model discloses an intelligent filler cleaning device which comprises a collecting box, an inner cavity of the collecting box is divided into a water storage cavity and a filler collecting cavity through a partition plate, a water outlet is formed in the bottom of the water storage cavity, a valve is arranged on the water outlet, and a collecting drawer is arranged in an inner cavity of the filler collecting cavity in a penetrating mode. A conveying mechanism is arranged at the top end of the collecting box, a draining opening is formed in the conveying mechanism, a filter screen plate is fixedly arranged in an inner cavity of the draining opening, and a machine cover is fixedly arranged at the top of the collecting box. The conveying belt rotates to convey the brushed filler, the filler can be rapidly dried through the drying device while conveying is conducted, the filler continues to be conveyed through the conveying mechanism after being dried, the filler can directly fall into an inner cavity of the collecting drawer to be collected, and filler collection is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of filler cleaning, in particular to an intelligent filler cleaning device. Background Art

[0002] In chemical engineering, packing refers to inert solid materials installed in a filling tower, such as ball rings and Raschig rings, etc. Its function is to increase the contact surface between the gas phase and the liquid phase so that they can be mixed intensively. In order to ensure stable operation of the production process, the packing must be replaced and cleaned at regular intervals. The traditional cleaning method is generally manual flushing with water. This cleaning method is inefficient, and there are many corners in the cleaning, the cleaning is not thorough, and the waste liquid generated is not easy to collect and treat, which can easily cause environmental pollution. The utility model with application number 202321052955.2 relates to the field of packing cleaning technology, and discloses a spherical packing cleaning device, including a shell, a base, a hopper, a cleaning mechanism, and a discharge hopper. The shell is cylindrical with an opening downward, and the base is cylindrical with an opening upward. The shell body is cylindrical in shape, and the size of the shell opening matches that of the base opening. The shell opening and the base opening are detachably connected. An inlet connected to the inside and outside is provided on the outer side of the upper part of the shell body, and a feed hopper is fixedly installed on the outer side of the shell body corresponding to the position of the inlet. A cleaning mechanism capable of cleaning the filler is fixedly installed inside the shell body, and an outlet connected to the inside and outside is provided on the outer side of the lower part of the base, and a discharge hopper is fixedly installed on the outer side of the shell body corresponding to the position of the outlet. Through the above mechanism, automatic cleaning is realized, labor intensity is reduced, the scrubbing effect is uniform, the device has high cleaning efficiency, and the cleaned oil and dirt fall to the bottom of the base through the gap of the filter mesh plate for unified treatment, which can effectively reduce the harm to the environment. However, the filler cleaning device cannot quickly drain and dry the cleaned filler, and has a single functionality.

[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0004] In view of the problems in the related technology, the utility model proposes an intelligent filler cleaning device to overcome the above technical problems existing in the existing related technology.

[0005] To this end, the specific technical solutions adopted by the utility model are as follows:

[0006] An intelligent filler cleaning device comprises a collecting box, wherein the inner cavity of the collecting box is divided into a water storage cavity and a filler collecting cavity by a partition, a drain outlet is provided at the bottom of the water storage cavity, and a valve is provided on the drain outlet, a collecting drawer is inserted into the inner cavity of the filler collecting cavity, a conveying mechanism is provided at the top of the collecting box, a drain outlet is provided on the conveying mechanism, a filter screen is fixedly provided in the inner cavity of the drain outlet, a machine cover is fixedly provided on the top of the collecting box, a drying device and a cleaning cylinder are provided on the top of the machine cover, a discharge pipe is fixedly provided between the cleaning cylinder and the machine cover, and a discharge valve is provided on the discharge pipe, feeding funnels are symmetrically provided on both sides of the top of the cleaning cylinder, a protective cover is fixedly provided on the top of the cleaning cylinder, a driving motor is fixedly provided on the top of the protective cover, and the end of the output shaft of the driving motor is connected with a brushing mechanism through a gear assembly.

[0007] Preferably, a guide slope is provided at the bottom of the inner cavity of the cleaning cylinder.

[0008] Preferably, the conveying mechanism includes a conveying motor, the end of the output shaft of the conveying motor is fixedly connected to an active conveying roller, the active conveying roller is connected to a driven conveying roller via a conveyor belt, and the active conveying roller and the driven conveying roller are both rotatably arranged in the top inner cavity of the collection box via bearings.

[0009] Preferably, the drain outlets are equidistantly arranged on the conveyor belt.

[0010] Preferably, the drying device comprises an air intake duct, and an electric heating mesh plate, a fan, and a dustproof mesh plate are fixedly arranged in sequence in the inner cavity of the air intake duct from bottom to top.

[0011] Preferably, the brushing mechanism comprises a hollow shaft, and the hollow shaft is rotatably inserted into the cleaning cylinder through a bearing, a brushing roller is fixedly provided at the bottom end of the hollow shaft, water spray pipes are symmetrically provided on both sides of the hollow shaft, and nozzles are equidistantly provided at the bottom of the water spray pipes.

[0012] Preferably, the gear assembly consists of a driving gear and a driven gear, and the driving gear and the driven gear are respectively arranged at the end of the output shaft of the driving motor and the outside of the hollow shaft.

[0013] Preferably, a transparent window is provided on the front surface of the collection box.

[0014] The beneficial effects of the utility model are as follows: 1. By setting a conveying mechanism, the conveying motor on the conveying mechanism can drive the conveyor belt to rotate through the active conveying roller, and the conveyor belt can convey the scrubbed filler. During the conveying, the filler can be quickly dried through the drying device. After the filler is dried, the conveying mechanism continues to convey the filler, and the filler will directly fall into the inner cavity of the collection drawer for collection, which is convenient for collecting the filler;

[0015] 2. Inject water into the scrubbing mechanism through a water pipe, and the water sprayed from the nozzle can flush the filler. Turn on the drive motor while flushing. The drive motor can drive the scrubbing mechanism to rotate through the driving gear and the driven gear. The scrubbing mechanism can quickly and automatically and intelligently scrub the filler in the inner cavity of the cleaning cylinder without manual scrubbing, and the cleaning effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a structural diagram of an intelligent filler cleaning device according to an embodiment of the utility model;

[0018] Figure 2 It is a cross-sectional view of an intelligent filler cleaning device according to an embodiment of the utility model;

[0019] Figure 3 It is an exploded diagram of a drying device of an intelligent filler cleaning device according to an embodiment of the utility model;

[0020] Figure 4 It is a cross-sectional view of a cleaning cylinder of an intelligent filler cleaning device according to an embodiment of the utility model.

[0021] In the figure:

[0022] 1. Collection box; 2. Water storage chamber; 3. Filler collection chamber; 4. Drain outlet; 5. Collection drawer; 6. Drain outlet; 7. Filter screen; 8. Machine cover; 9. Drying device; 10. Cleaning cylinder; 11. Discharge pipe; 12. Discharge valve; 13. Feed funnel; 14. Protective cover; 15. Driving motor; 16. Brushing mechanism; 17. Diversion slope; 18. Conveying motor; 19. Active conveying roller; 20. Conveyor belt; 21. Driven conveying roller; 22. Inlet duct; 23. Electric heating screen; 24. Fan; 25. Dustproof screen; 26. Hollow shaft; 27. Brushing roller; 28. Water spray pipe; 29. ​​Spray head; 30. Active gear; 31. Driven gear; 32. Transparent window. DETAILED DESCRIPTION

[0023] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0024] According to an embodiment of the utility model, an intelligent filler cleaning device is provided.

[0025] Embodiment 1

[0026] like Figure 1-4 As shown, according to an embodiment of the utility model, an intelligent filler cleaning device includes a collecting box 1, the inner cavity of the collecting box 1 is divided into a water storage chamber 2 and a filler collecting chamber 3 by a partition, a drain port 4 is provided at the bottom of the water storage chamber 2, and a valve is provided on the drain port 4, a collecting drawer 5 is inserted in the inner cavity of the filler collecting chamber 3, and the filler that has been cleaned and dried can be collected through the collecting drawer 5, a conveying mechanism is provided at the top of the collecting box 1, a drain port 6 is provided on the conveying mechanism, a filter screen plate 7 is fixedly provided in the inner cavity of the drain port 6, a machine cover 8 is fixedly provided on the top of the collecting box 1, a drying device 9 and a cleaning cylinder 10 are provided on the top of the machine cover 8, a discharge pipe 11 is fixedly provided between the cleaning cylinder 10 and the machine cover 8, and a discharge valve 12 is provided on the discharge pipe 11, a feeding funnel 13 is symmetrically provided on both sides of the top of the cleaning cylinder 10, a protective cover 14 is fixedly provided on the top of the cleaning cylinder 10, and a drive valve 12 is fixedly provided on the top of the protective cover 14 A driving motor 15 is provided, and the end of the output shaft of the driving motor 15 is connected to a brushing mechanism 16 through a gear assembly. A guide slope 17 is provided at the bottom of the inner cavity of the cleaning cylinder 10. The conveying mechanism includes a conveying motor 18. The end of the output shaft of the conveying motor 18 is fixedly connected to an active conveying roller 19. The active conveying roller 19 is connected to a driven conveying roller 21 through a conveyor belt 20. The active conveying roller 19 and the driven conveying roller 21 are both rotatably arranged in the top inner cavity of the collecting box 1 through bearings. The drain ports 6 are equidistantly arranged on the conveyor belt 20. The conveying motor 18 on the conveying mechanism can drive the conveyor belt 20 to rotate through the active conveying roller 19. The rotation of the conveyor belt 20 can transport the scrubbed filler. While transporting, the filler can be quickly dried through the drying device 9. After the filler is dried, the conveying mechanism continues to transport the filler, and the filler will directly fall into the inner cavity of the collecting drawer 5 for collection.

[0027] Embodiment 2

[0028] like Figure 1-4As shown, according to an embodiment of the utility model, an intelligent filler cleaning device comprises a collection box 1, the inner cavity of the collection box 1 is divided into a water storage chamber 2 and a filler collection chamber 3 by a partition, a drain port 4 is provided at the bottom of the water storage chamber 2, and a valve is provided on the drain port 4, a collection drawer 5 is inserted in the inner cavity of the filler collection chamber 3, and the filler that has been cleaned and dried can be collected through the collection drawer 5, a conveying mechanism is provided at the top of the collection box 1, a drain port 6 is provided on the conveying mechanism, a filter screen plate 7 is fixedly provided in the inner cavity of the drain port 6, a machine cover 8 is fixedly provided on the top of the collection box 1, a drying device 9 and a cleaning cylinder 10 are provided on the top of the machine cover 8, and the cleaning cylinder 1 0 and the hood 8 are fixedly provided with a discharge pipe 11, and a discharge valve 12 is provided on the discharge pipe 11, and a feeding funnel 13 is symmetrically provided on both sides of the top of the cleaning cylinder 10, a protective cover 14 is fixedly provided on the top of the cleaning cylinder 10, a driving motor 15 is fixedly provided on the top of the protective cover 14, and the end of the output shaft of the driving motor 15 is connected with a brushing mechanism 16 through a gear assembly. The drying device 9 includes an air intake duct 22, and an electric heating mesh plate 23, a fan 24, and a dustproof mesh plate 25 are fixedly provided in the inner cavity of the air intake duct 22 from bottom to top. The electric heating mesh plate 23 and the fan 24 can be used together to blow out hot air, so as to quickly dry the filler.

[0029] Embodiment 3

[0030] like Figure 1-4As shown, according to an embodiment of the utility model, an intelligent filler cleaning device comprises a collecting box 1, the inner cavity of the collecting box 1 is divided into a water storage cavity 2 and a filler collecting cavity 3 by a partition, a drain port 4 is provided at the bottom of the water storage cavity 2, and a valve is provided on the drain port 4, a collecting drawer 5 is inserted in the inner cavity of the filler collecting cavity 3, and the filler that has been cleaned and dried can be collected through the collecting drawer 5, a conveying mechanism is provided at the top of the collecting box 1, a drain port 6 is provided on the conveying mechanism, a filter screen plate 7 is fixedly provided in the inner cavity of the drain port 6, a machine cover 8 is fixedly provided on the top of the collecting box 1, a drying device 9 and a cleaning cylinder 10 are provided on the top of the machine cover 8, a discharge pipe 11 is fixedly provided between the cleaning cylinder 10 and the machine cover 8, and a discharge valve 12 is provided on the discharge pipe 11, a feeding funnel 13 is symmetrically provided on both sides of the top of the cleaning cylinder 10, a protective cover 14 is fixedly provided on the top of the cleaning cylinder 10, a driving motor 15 is fixedly provided on the top of the protective cover 14, and the end of the output shaft of the driving motor 15 is connected to a brushing mechanism 16 through a gear assembly. The hollow shaft 26 includes a hollow shaft 26, and the hollow shaft 26 is rotatably inserted in the cleaning cylinder 10 through a bearing, a brush roller 27 is fixed at the bottom of the hollow shaft 26, and water spray pipes 28 are symmetrically arranged on both sides of the hollow shaft 26. The bottom of the water spray pipe 28 is equidistantly provided with a nozzle 29, and the gear assembly is composed of a driving gear 30 and a driven gear 31, and the driving gear 30 and the driven gear 31 are respectively arranged at the end of the output shaft of the driving motor 15 and the outside of the hollow shaft 26, and the top of the hollow shaft 26 is connected to the water pipe, and the hollow shaft 26 is connected to the water pipe. Water is injected into the inner cavity of the hollow shaft 26 through a water pipe, and water is sprayed from the nozzle 29 to flush the filler. During flushing, the drive motor 15 is turned on, and the drive motor 15 can drive the brushing mechanism 16 to rotate through the driving gear 30 and the driven gear 31. The brushing mechanism 16 can quickly and automatically and intelligently brush the filler in the inner cavity of the cleaning cylinder 10. A transparent window 32 is provided on the front surface of the collection box 1, and the water level in the inner cavity of the water storage chamber 2 can be viewed through the transparent window 32, so that the sewage can be cleaned in time.

[0031] In summary, with the help of the above-mentioned technical scheme of the utility model, when this device is in use, the top end of the hollow shaft 26 is connected to the water pipe, and water is injected into the inner cavity of the hollow shaft 26 through the water pipe. Water is sprayed from the nozzle 29 to rinse the filler. While rinsing, the driving motor 15 is turned on, and the driving motor 15 can drive the brushing mechanism 16 to rotate through the active gear 30 and the driven gear 31. The brushing mechanism 16 can quickly and automatically and intelligently brush the filler in the inner cavity of the cleaning cylinder 10. After the filler is brushed, the discharge valve 12 on the discharge pipe 11 is opened, and the sewage and the filler will flow to the conveying mechanism together. The sewage can be quickly drained through the drain port 6 on the conveying mechanism, and the sewage can be collected centrally through the water storage chamber 2. The conveying motor 18 on the conveying mechanism can drive the conveyor belt 20 to rotate through the active conveying roller 19. The conveyor belt 20 can convey the scrubbed filler by rotation. While conveying, the filler can be quickly dried through the drying device 9. After the filler is dried, the conveying mechanism continues to convey the filler, and the filler will directly fall into the inner cavity of the collection drawer 5 for collection.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent filler cleaning device, comprising a collecting box (1), characterized in that: The inner cavity of the collection box (1) is divided into a water storage chamber (2) and a filler collection chamber (3) by a partition. A drain outlet (4) is provided at the bottom of the water storage chamber (2), and a valve is provided on the drain outlet (4). A collection drawer (5) is inserted into the inner cavity of the filler collection chamber (3). A conveying mechanism is provided at the top of the collection box (1), and a drain outlet (6) is provided on the conveying mechanism. A filter screen plate (7) is fixedly provided in the inner cavity of the drain outlet (6). A machine cover (8) is fixedly provided on the top of the collection box (1), and a valve is provided on the top of the machine cover (8). A drying device (9) and a cleaning cylinder (10) are provided. A discharge pipe (11) is fixedly provided between the cleaning cylinder (10) and the machine cover (8), and a discharge valve (12) is provided on the discharge pipe (11). Feed funnels (13) are symmetrically provided on both sides of the top of the cleaning cylinder (10). A protective cover (14) is fixedly provided on the top of the cleaning cylinder (10). A driving motor (15) is fixedly provided on the top of the protective cover (14). The end of the output shaft of the driving motor (15) is connected to a brushing mechanism (16) through a gear assembly.

2. The intelligent filler cleaning device according to claim 1, characterized in that: A flow guide slope (17) is provided at the bottom of the inner cavity of the cleaning cylinder (10).

3. An intelligent filler cleaning device according to claim 2, characterized in that: The conveying mechanism comprises a conveying motor (18), the output shaft end of the conveying motor (18) is fixedly connected to an active conveying roller (19), the active conveying roller (19) is connected to a driven conveying roller (21) via a conveying belt (20), and the active conveying roller (19) and the driven conveying roller (21) are both rotatably arranged in the top inner cavity of the collection box (1) via bearings.

4. The intelligent filler cleaning device according to claim 3 is characterized in that: The drainage ports (6) are arranged at equal intervals on the conveyor belt (20).

5. The intelligent filler cleaning device according to claim 4, characterized in that: The drying device (9) comprises an air intake duct (22), and an electric heating mesh plate (23), a fan (24), and a dustproof mesh plate (25) are fixedly arranged in sequence in the inner cavity of the air intake duct (22) from bottom to top.

6. The intelligent filler cleaning device according to claim 5, characterized in that: The scrubbing mechanism (16) comprises a hollow shaft (26), and the hollow shaft (26) is rotatably inserted into the cleaning cylinder (10) via a bearing, a scrubbing roller (27) is fixedly provided at the bottom end of the hollow shaft (26), water spray pipes (28) are symmetrically provided on both sides of the hollow shaft (26), and nozzles (29) are equidistantly provided at the bottom of the water spray pipe (28).

7. An intelligent filler cleaning device according to claim 6, characterized in that: The gear assembly is composed of a driving gear (30) and a driven gear (31), and the driving gear (30) and the driven gear (31) are respectively arranged at the end of the output shaft of the driving motor (15) and the outside of the hollow shaft (26).

8. An intelligent filler cleaning device according to claim 7, characterized in that: The front surface of the collection box (1) is provided with a transparent window (32).