Sand mixing device for casting processing

By using helical gears and worm drive mixing mechanisms and magnetic scrapers in the sand mixing device for casting processing, the layering problem caused by centrifugal force of the stirring blade is solved, and more uniform sand mixing and more efficient cleaning are achieved, which improves the molding and sand. Mixing effect of adhesive.

CN222288710UActive Publication Date: 2025-01-03JINFENG (ZHEJIANG) IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421105615.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-03
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

In the existing sand mixing device for casting processing, the centrifugal force generated by the stirring blades during circular motion is relatively large, resulting in dispersion of molded sand particles of different diameters in the container, resulting in layering phenomenon, and reducing the mixing effect between molded sand and adhesive.

Method used

A stirring mechanism including helical gear and worm, the stirring shaft and support rod are driven by meshing between helical gear and worm, reducing centrifugal force, and using magnetic shaft to drive the scraper to rotate, realizing the scraper's inner wall, combining with micro-type Electric push rods and magnetic suction cups reduce interference from magnetic substances and sand adhesion.

Benefits of technology

It effectively reduces the layering phenomenon during sand mixing, makes the mixing more uniform, improves the mixing effect of molded sand and adhesive, and reduces sand adhesion through magnetic scrapers, improving the cleanliness and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sand mulling device for casting processing, which relates to the technical field of casting processing, and comprises a base, the top of the base is fixedly connected with a sand mulling cylinder, and the outer ring surface of the sand mulling cylinder is fixedly connected with a discharge port. The magnetic shaft is used for driving the scraper to rotate, then the auxiliary part is driven to rotate, rotation of the stirring shaft and the supporting rod is achieved, centrifugal force generated during rotation is reduced, sand in the sand mixing cylinder is stirred, the layering phenomenon generated during sand stirring is reduced, sand mixing is more uniform, the magnetic shaft is used for driving the scraper to rotate, the inner wall of the sand mixing cylinder can be scraped, and the sand mixing efficiency is improved. And magnetic substances in the sand can be selected out through a magnetic suction cup and a magnetic suction strip, use interference of the magnetic substances to the magnetic force shaft is reduced, overturning of the sand can be accelerated through the overturning shaft, and therefore time consumed for magnetic separation of the sand in the hopper is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting processing, in particular to a sand mixing device for casting processing. Background Art

[0002] Sand mixing is required before casting processing. When mixing sand, a certain proportion of adhesive will be mixed into the equipment. The sand will be stirred by using the internal stirring rod to make the sand and adhesive evenly mixed.

[0003] For example, Chinese patent CN216680083U discloses a sand mixing device for casting processing, including a barrel body and a discharge port opened at the bottom of the barrel body and connected to the inside of the barrel body, and also includes a fixed plate fixed to the inner wall of the barrel body, a second hole opened in the fixed plate, a rotating plate rotatably connected to the inner wall of the barrel body and in contact with the top of the fixed plate, a first hole opened in the rotating plate and corresponding to the second hole, a rotating rod rotatably connected to the middle position of the rotating plate, and a plurality of stirring blades fixed to the outer wall of the rotating rod.

[0004] In the above patent, although the problem of difficulty in quickly taking out the mixed liquid is solved by using stirring blades and propulsion blades, the centrifugal force generated by the stirring blades during circular motion is relatively large, which will cause the molding sand particles of different diameters to be dispersed at different positions in the container, thereby causing stratification and reducing the mixing effect of the molding sand and the adhesive. Utility Model Content

[0005] The utility model aims to solve the problem in the prior art that the centrifugal force generated by the stirring blades in circular motion is relatively large, which causes the molding sand particles of different diameters to be dispersed at different positions in the container, thereby generating a stratification phenomenon and reducing the mixing effect of the molding sand and the adhesive, and proposes a sand mixing device for casting processing.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sand mixing device for casting processing, comprising a base, a sand mixing cylinder is fixedly connected to the top of the base, a discharge port is fixedly connected to the outer ring surface of the sand mixing cylinder, a stirring mechanism is arranged on the top of the base, the stirring mechanism comprises a stirring shaft, a support rod and a scraper, the outer ring surface of the stirring shaft is fixedly connected to the support rod, a connecting piece is fixedly connected to the top of the stirring shaft, a flat gear is fixedly connected to the top of the connecting piece, a gear ring is meshed on one side of the flat gear, a fixing ring is fixedly connected to the bottom of the gear ring, the bottom of the fixing ring is fixedly connected to the top of the sand mixing cylinder, a through hole is opened at the top of the sand mixing cylinder, and an auxiliary piece is rotatably connected to the top of the flat gear, a connecting shaft is inserted through the inside of the auxiliary piece, the top of the connecting shaft is rotatably connected to the sand mixing cylinder, a magnetic shaft is rotatably connected to the bottom of the sand mixing cylinder, and a scraper is fixedly connected to the outer ring surface of the magnetic shaft.

[0007] Preferably, a magnetic disk is overlapped at the bottom of the sand mixing cylinder, the bottom of the magnetic disk is embedded in the base, and the magnetic disk is magnetically connected to the magnetic shaft.

[0008] Preferably, a worm wheel is inserted through the outside of the connecting shaft, a worm is meshed with one side of the worm wheel, and one end of the worm is fixedly connected to a bevel gear 1.

[0009] Preferably, one side of the bevel gear one is meshed with the bevel gear two, one side of the bevel gear two is rotatably connected to a transverse plate, and one side of the transverse plate is fixedly connected to a protective cover.

[0010] Preferably, one side of the bevel gear passes through the side wall of the protective cover, and the bottom of the protective cover is fixedly connected to the top of the gear ring.

[0011] Preferably, one side of the second bevel gear is fixedly connected to the output shaft of the motor, and one side of the motor is fixedly connected to the outer ring surface of the protective cover.

[0012] Preferably, a support frame is fixedly connected to one side of the base, a hopper is fixedly connected to the top of the support frame, a discharge pipe is fixedly connected to one side of the hopper, and one end of the discharge pipe passes through the side wall of the sand mixing cylinder.

[0013] Preferably, a micro electric push rod is fixedly connected to one side of the hopper, an adsorption plate is fixedly connected to the top of the micro electric push rod, and one side of the adsorption plate is slidably connected to the inner wall of the hopper.

[0014] Preferably, a magnetic suction cup and a magnetic suction strip are fixedly connected to the bottom of the adsorption plate.

[0015] Preferably, a turning shaft is rotatably connected to one side of the inner wall of the hopper.

[0016] Compared with the prior art, the advantages and positive effects of the utility model are:

[0017] 1. In the utility model, the meshing of the bevel gear 2 and the bevel gear 1 can drive the rotation of the bevel gear 1 and the worm, and then drive the rotation of the auxiliary part to realize the rotation of the stirring shaft and the support rod, reduce the centrifugal force generated during the rotation, stir the sand inside the sand mixing drum, thereby reducing the stratification phenomenon generated during the sand mixing, and make the sand mixing more uniform. The magnetic shaft is used to drive the scraper to rotate, which can realize the scraping of the inner wall of the sand mixing drum, thereby reducing the adhesion of sand.

[0018] 2. In the utility model, the top of the micro electric push rod is fixedly connected to the adsorption plate. The micro electric push rod can be used to drive the adsorption plate to rise and fall, thereby changing the use height of the magnetic suction cup and the magnetic suction strip. The magnetic suction cup and the magnetic suction strip can be used to select the magnetic material inside the sand, reducing the interference of the magnetic material on the use of the magnetic axis. The flip axis can accelerate the flipping of the sand, thereby shortening the time of magnetic separation of the sand inside the hopper. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model provides a schematic diagram of the overall structure of a sand mixing device for casting processing;

[0020] Figure 2 The utility model provides a schematic diagram of the fixed ring structure of a sand mixing device for casting processing;

[0021] Figure 3 The utility model provides a schematic diagram of the installation structure of a helical gear of a sand mixing device for casting processing;

[0022] Figure 4 The utility model provides a schematic diagram of the installation structure of the auxiliary parts of a sand mixing device for casting processing;

[0023] Figure 5 The utility model provides a schematic diagram of the installation of a magnetic disk structure of a sand mixing device for casting processing.

[0024] Legend: 1. Protective cover; 2. Sand mixing cylinder; 3. Base; 4. Support frame; 5. Hopper; 6. Micro electric push rod; 7. Adsorption plate; 8. Connecting shaft; 9. Gear ring; 10. Fixed ring; 11. Stirring shaft; 12. Support rod; 13. Motor; 14. Magnetic suction cup; 15. Magnetic suction strip; 16. Flip shaft; 17. Worm gear; 18. Bevel gear one; 19. Bevel gear two; 20. Worm; 21. Magnetic shaft; 22. Scraper; 23. Flat gear; 24. Connecting piece; 25. Magnetic disc; 26. Auxiliary piece. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0027] Embodiment 1

[0028] Reference Figure 1-5As shown: a sand mixing device for casting processing, comprising a base 3, a sand mixing cylinder 2 is fixedly connected to the top of the base 3, a discharge port is fixedly connected to the outer ring surface of the sand mixing cylinder 2, a stirring mechanism is arranged on the top of the base 3, the stirring mechanism comprises a stirring shaft 11, a support rod 12 and a scraper 22, the outer ring surface of the stirring shaft 11 is fixedly connected to the support rod 12, a connecting piece 24 is fixedly connected to the top of the stirring shaft 11, a flat gear 23 is fixedly connected to the top of the connecting piece 24, a gear ring 9 is meshed on one side of the flat gear 23, a fixing ring 10 is fixedly connected to the bottom of the gear ring 9, the bottom of the fixing ring 10 is fixedly connected to the top of the sand mixing cylinder 2, a through hole is opened in the top of the sand mixing cylinder 2, and an auxiliary piece 26 is rotatably connected to the top of the flat gear 23, a connecting shaft 8 is inserted through the inside of the auxiliary piece 26, the top of the connecting shaft 8 is rotatably connected to the sand mixing cylinder 2, a magnetic shaft 21 is rotatably connected to the bottom of the sand mixing cylinder 2, and a scraper 22 is fixedly connected to the outer ring surface of the magnetic shaft 21.

[0029] A magnetic disk 25 is overlapped at the bottom of the sand mixing cylinder 2, and the bottom of the magnetic disk 25 is embedded in the base 3, and a magnetic connection is adopted between the magnetic disk 25 and the magnetic shaft 21. A worm wheel 17 is inserted through the outside of the connecting shaft 8, and a worm 20 is meshed with one side of the worm wheel 17. One end of the worm 20 is fixedly connected with a bevel gear 18, and one side of the bevel gear 18 is meshed with a bevel gear 2 19, and one side of the bevel gear 19 is rotatably connected with a cross plate, and one side of the cross plate is fixedly connected with a protective cover 1, and one side of the bevel gear 18 penetrates the side wall of the protective cover 1, the bottom of the protective cover 1 is fixedly connected to the top of the gear ring 9, and one side of the bevel gear 2 19 is fixedly connected with the output shaft of the motor 13, and one side of the motor 13 is fixedly connected to the outer ring surface of the protective cover 1.

[0030] The discharge port can be used to quickly discharge the sand when the sand is mixed. The support rod 12 can increase the contact area between the stirring shaft 11 and the sand. Driven by the motor 13, the stirring shaft 11 can rotate and revolve inside the sand mixing tube 2, and contact the sand at different positions, which can improve the mixing effect of the sand. The top of the connecting shaft 8 is rotatably connected to the inner wall of the protective cover 1, which can support the top of the worm gear 17, thereby improving the stability of the worm gear 17 and the connecting shaft 8 when they rotate. The auxiliary part 26 can connect the flat gear 23 and the connecting shaft 8, so that when the connecting shaft 8 rotates, the flat gear 23 is driven along the gear ring 9. The inner wall rotates to change the use position of the flat gear 23 and the connecting piece 24. The horizontal plate is used to support one side of the bevel gear 18 and the bevel gear 2 19 to improve the stability of the bevel gear 18 and the bevel gear 2 19 when they rotate. The fixing ring 10 can assist the installation and fixation of the gear ring 9 on the top of the sand mixing cylinder 2. A through hole is provided on the top of the sand mixing cylinder 2, so there will be no motion interference to the rotation of the flat gear 23 and the connecting piece 24. Since the top of the flat gear 23 is connected to the auxiliary piece 26, the flat gear 23 will not fall under the action of gravity, which can ensure the stable use of the flat gear 23.

[0031] The base 3 can be used to wrap and protect the magnetic disk 25, and the magnetic disk 25 can provide power for the rotation of the magnetic shaft 21. The magnetic shaft 21 is fixedly connected to the scraper 22. Therefore, when the magnetic shaft 21 rotates, multiple scrapers 22 can be driven to rotate, thereby scraping the inner wall of the sand mixing cylinder 2 and cleaning the inner wall of the sand mixing cylinder 2.

[0032] Embodiment 2

[0033] like Figure 1-Figure 3 As shown, a support frame 4 is fixedly connected to one side of the base 3, a hopper 5 is fixedly connected to the top of the support frame 4, a discharge pipe is fixedly connected to one side of the hopper 5, one end of the discharge pipe passes through the side wall of the sand mixing cylinder 2, a micro electric push rod 6 is fixedly connected to one side of the hopper 5, an adsorption plate 7 is fixedly connected to the top of the micro electric push rod 6, one side of the adsorption plate 7 is slidably connected to the inner wall of the hopper 5, a magnetic suction cup 14 and a magnetic suction strip 15 are fixedly connected to the bottom of the adsorption plate 7, and a flip shaft 16 is rotatably connected to one side of the inner wall of the hopper 5.

[0034] The support frame 4 can be used to support the bottom of the hopper 5 to improve the stability of the support frame 4 when in use. The side wall of the hopper 5 is fixedly connected to the bottom of the micro-electric push rod 6 to support the bottom of the micro-electric push rod 6. The micro-electric push rod 6 can be used to drive the adsorption plate 7 to rise and fall, thereby changing the use height of the adsorption plate 7, and then changing the distance between the magnetic suction cup 14, the magnetic suction strip 15 and the sand. The magnetic suction cup 14 and the magnetic suction strip 15 are used to magnetically absorb the magnetic material inside the sand. The flip shaft 16 can be used to realize the flipping of the sand inside the hopper 5, thereby preventing the magnetic material from being pressed at the bottom and unable to be separated by magnetic attraction. The discharge pipe can guide the movement of the sand, so that the sand enters the sand mixing barrel 2 for mixing.

[0035] The use method and working principle of the device are as follows: first, a driving structure is installed on one side of the hopper 5 to drive the flip shaft 16 to rotate. A feeding port is opened on one side of the hopper 5 to feed sand into the hopper 5. The flip shaft 16 is used to flip the sand. The micro electric push rod 6 drives the adsorption plate 7 to move downward, so that the magnetic suction cup 14 and the magnetic suction strip 15 separate the magnetic material in the sand, and the magnetic material is adsorbed under the magnetic suction cup 14 and the magnetic suction strip 15. After the magnetic separation is completed, the valve on the discharge pipe is opened, and the sand enters the sand mixing cylinder 2. The motor 13 is used to drive the bevel gear 2 19 to rotate, and the bevel gear 2 19 drives the bevel gear 1 18 to rotate. The bevel gear 1 18 rotates coaxially with the worm 20, so that the worm 2 0 rotates, the worm gear 17 can be driven to rotate, and when the worm gear 17 rotates, the connecting shaft 8 and the auxiliary member 26 are driven to rotate, so that the auxiliary member 26 rotates along the axis of the connecting shaft 8, and when the auxiliary member 26 rotates, the flat gear 23 is driven to rotate along the inner wall of the gear ring 9 and rotate on its own, thereby changing the positions of the stirring shaft 11 and the support rod 12 to achieve the stirring of the sand. A power module and a PLC control module are installed inside the base 3, and the magnetic disk 25 is used to drive the magnetic shaft 21 to rotate, and the scraper 22 rotates along the axis of the magnetic shaft 21 to scrape the inner wall of the sand mixing cylinder 2, thereby reducing the adhesion of sand on the inner wall of the sand mixing cylinder 2. After the stirring is completed, the sand can be discharged from the discharge ports on both sides of the sand mixing cylinder 2.

[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A sand mixing device for casting processing, comprising a base (3), a sand mixing cylinder (2) fixedly connected to the top of the base (3), and a discharge port fixedly connected to the outer ring surface of the sand mixing cylinder (2), characterized in that: A stirring mechanism is arranged on the top of the base (3), and the stirring mechanism comprises a stirring shaft (11), a support rod (12) and a scraper (22). The outer ring surface of the stirring shaft (11) is fixedly connected to the support rod (12). A connecting piece (24) is fixedly connected to the top of the stirring shaft (11). A spur gear (23) is fixedly connected to the top of the connecting piece (24). A gear ring (9) is meshed on one side of the spur gear (23). A fixing ring (10) is fixedly connected to the bottom of the gear ring (9). The bottom of the fixing ring (10) is fixedly connected to the top of the sand mixing cylinder (2), a through hole is opened on the top of the sand mixing cylinder (2), and the top of the flat gear (23) is rotatably connected to an auxiliary part (26), a connecting shaft (8) is inserted through the inside of the auxiliary part (26), and the top of the connecting shaft (8) is rotatably connected to the sand mixing cylinder (2), and the bottom of the sand mixing cylinder (2) is rotatably connected to a magnetic shaft (21), and a scraper (22) is fixedly connected to the outer ring surface of the magnetic shaft (21).

2. A sand mixing device for casting processing according to claim 1, characterized in that: A magnetic disk (25) is overlapped at the bottom of the sand mixing cylinder (2), the bottom of the magnetic disk (25) is embedded in the base (3), and the magnetic disk (25) and the magnetic shaft (21) are connected magnetically.

3. A sand mixing device for casting processing according to claim 1, characterized in that: A worm wheel (17) is inserted through the outside of the connecting shaft (8), a worm (20) is meshed on one side of the worm wheel (17), and one end of the worm (20) is fixedly connected to a bevel gear 1 (18).

4. A sand mixing device for casting processing according to claim 3, characterized in that: One side of the bevel gear 1 (18) is meshed with a bevel gear 2 (19), one side of the bevel gear 2 (19) is rotatably connected to a transverse plate, and one side of the transverse plate is fixedly connected to a protective cover (1).

5. A sand mixing device for casting processing according to claim 4, characterized in that: One side of the helical gear (18) penetrates the side wall of the protective cover (1), and the bottom of the protective cover (1) is fixedly connected to the top of the gear ring (9).

6. A sand mixing device for casting processing according to claim 4, characterized in that: One side of the second bevel gear (19) is fixedly connected to the output shaft of the motor (13), and one side of the motor (13) is fixedly connected to the outer ring surface of the protective cover (1).

7. A sand mixing device for casting processing according to claim 1, characterized in that: A support frame (4) is fixedly connected to one side of the base (3), a hopper (5) is fixedly connected to the top of the support frame (4), a discharge pipe is fixedly connected to one side of the hopper (5), and one end of the discharge pipe penetrates the side wall of the sand mixing cylinder (2).

8. A sand mixing device for casting processing according to claim 7, characterized in that: A micro electric push rod (6) is fixedly connected to one side of the hopper (5), an adsorption plate (7) is fixedly connected to the top of the micro electric push rod (6), and one side of the adsorption plate (7) is slidably connected to the inner wall of the hopper (5).

9. A sand mixing device for casting processing according to claim 8, characterized in that: The bottom of the adsorption plate (7) is fixedly connected with a magnetic suction cup (14) and a magnetic suction strip (15).

10. A sand mixing device for casting processing according to claim 7, characterized in that: One side of the inner wall of the hopper (5) is rotatably connected to a turning shaft (16).