Cast iron nodular graphite well lid positioning pouring device
By using isometric positioning components and arc-shaped positioning rods in cast iron ductile manhole cover casting device, the problem of inaccurate positioning is solved, and the precise positioning of the casting components and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202420834736.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the cast iron ductile manhole cover pouring process, due to inaccurate manual positioning, the positioning accuracy of the casting main body is difficult to maintain constant, and positioning deviations are prone to occur, which affects production efficiency.
A cast iron ductile manhole cover positioning and casting device is designed. By setting an equidistant positioning assembly and an arc-shaped positioning rod on the operating rail, the precise positioning of the casting assembly is achieved, reducing deviations and simplifying the operation process.
Through the synchronous limit and reset component design of multiple positioning components, the positioning accuracy and working efficiency of the casting process are improved, the demand for manual adjustment is reduced, and the overall production efficiency is improved.
Smart Images

Figure CN222288775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manhole cover production and pouring, in particular to a cast iron ductile iron manhole cover positioning and pouring device. Background Art
[0002] Cast iron ductile manhole cover casting refers to the process of using ductile iron materials to make manhole covers. The molten ductile iron liquid is poured into a pre-prepared sand mold or metal mold. After cooling and solidification, it forms the required manhole cover shape and size. This process involves the smelting of ductile iron materials, the design of the pouring system, the production and assembly of the mold, the pouring operation, and the subsequent cooling, demolding, cleaning and heat treatment steps. Ductile iron has been widely used in manhole cover manufacturing due to its high strength, good toughness and corrosion resistance. The pouring process requires strict control of temperature, speed and pouring volume to ensure that the ductile iron liquid can fully fill the mold and avoid defects such as pores and shrinkage holes. At the same time, the design and production of the mold is also one of the key factors affecting product quality. It is necessary to ensure the accuracy, rigidity and durability of the mold.
[0003] When pouring the existing cast iron ductile manhole cover, a special pouring equipment is usually used. The pouring equipment usually includes a pouring body, a support frame and a running rail. The pouring body usually includes a smelting pot. When in use, the smelting pot and the support frame are usually movably installed, wherein a limit rod is provided for limiting and adjusting the position of the smelting pot. Two fixed blocks are usually provided at the bottom of the support frame. The two fixed blocks are movably arranged in two tracks arranged on the running rail. A plurality of pouring molds are also provided on the running rail. The pouring effect is achieved by moving the position of the pouring body on the running rail. However, in the existing pouring process, since a certain distance is provided between the position of the discharge port of the pouring body and the pouring mold, the position of the pouring body is usually positioned manually, that is, the position of the pouring body on the running rail is judged and positioned by manual naked eye observation. This manual judgment method is easily affected by individual fatigue factors under long-term working conditions, resulting in the difficulty in maintaining constant positioning accuracy, and a certain positioning deviation may occur, affecting the overall production efficiency.
[0004] Therefore, it is necessary to provide a new cast iron ductile manhole cover positioning pouring device to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a positioning and pouring device for a cast iron ductile iron manhole cover.
[0006] The utility model provides a cast iron ductile manhole cover positioning and pouring device, comprising a pouring component, a running rail is arranged at the bottom of the pouring component, the bottom of the pouring component is movably connected to the inner side walls of two tracks arranged on the running rail through two fixed blocks, and a spacing is arranged between the bottom ends of the two fixed blocks and the inner bottom walls of the two tracks respectively, a plurality of positioning components for synchronously limiting the two fixed blocks are equidistantly arranged on the running rail, and the spacing between the plurality of positioning components is consistent with the size of the two fixed blocks, and the sides of the plurality of positioning components away from the pouring component are all arranged in an arc shape.
[0007] Preferably, the positioning assembly includes a positioning rod, a support block and a reset group. The casting assembly is provided with a movable groove, the positioning rod is movably arranged in the movable groove, the side of the positioning rod away from the casting assembly is arranged in an arc shape, the reset group is arranged on the side of the positioning rod away from the movable groove, the support block is provided with a fixed groove, the side of the reset group away from the positioning rod is fixedly connected to the inner bottom wall of the fixed groove, and one side of the support block is fixedly connected to one side of the casting assembly.
[0008] Preferably, the reset group includes a first movable rod, a second movable rod and a spring, the upper end of the first movable rod is fixedly connected to the bottom end of the positioning rod, the end of the first movable rod away from the positioning rod is movably extended to the inside of the second movable rod, the end of the first movable rod close to the second movable rod is fixedly connected to one end of the spring, the end of the spring away from the first movable rod is fixedly connected to the inner bottom wall of the second movable rod, and the end of the second movable rod away from the first movable rod is fixedly connected to the inner bottom wall of the fixing groove.
[0009] Preferably, the casting assembly comprises a casting body and a support frame, the casting body is mounted on the support frame, and the bottom end of the support frame away from the casting body is fixedly connected to the upper ends of two fixing blocks respectively.
[0010] Preferably, a plurality of casting molds are fixedly arranged at equal distances on the upper end of the running rail.
[0011] Preferably, mounting plates are fixedly connected to opposite sides of the fixing block, limiting grooves are arranged on inner side walls on opposite sides of the track, and the two mounting plates are movably arranged in the two limiting grooves and slide along the two limiting grooves respectively.
[0012] Compared with the related art, the cast iron ductile manhole cover positioning pouring device provided by the utility model has the following beneficial effects:
[0013] During use of the device, multiple positioning components are set, and multiple positioning components for synchronously limiting the two fixed blocks are equidistantly set on the running rail, and the spacing between the multiple positioning components is consistent with the size of the two fixed blocks, so that during use of the overall device, the multiple positioning components can be used to accurately position the casting component during operation, and spacing is respectively set between the bottom ends of the two fixed blocks and the inner bottom walls of the two tracks, so that the positioning component can pass through the spacing, so that it will not affect the operation of the overall device. The device realizes accurate positioning of the casting component through the positioning component, reduces the deviation of the casting component during the casting process, and improves the work efficiency of the overall device to a certain extent, and by setting the multiple positioning components away from the side of the casting component in an arc shape, during the process of resetting the casting component, the casting component contacts the arc-shaped side wall of the positioning component, so that the casting component can directly pass through the positioning component without adjusting the positioning component, thereby simplifying the overall operation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of the overall structure of the cast iron ductile iron manhole cover positioning and pouring device provided by the utility model;
[0015] Figure 2 A partial schematic diagram of the running rail provided by the utility model;
[0016] Figure 3 A schematic diagram of the installation position of the fixing block provided by the utility model;
[0017] Figure 4 A cross-sectional view of the running rail provided by the utility model;
[0018] Figure 5 for Figure 1 The enlarged view of point A is shown;
[0019] Figure 6 This is a schematic diagram of the reset group provided by the utility model.
[0020] Numbers in the figure: 1. casting body; 2. support frame; 3. positioning rod; 4. support block; 5. running rail; 6. casting mold; 7. movable groove; 8. limit groove; 9. mounting plate; 10. fixing block; 11. first movable rod; 12. second movable rod; 13. spring. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0022] Please refer to Figure 1-Figure 6 ,in, Figure 1A schematic diagram of the overall structure of the cast iron ductile iron manhole cover positioning and pouring device provided by the utility model; Figure 2 A partial schematic diagram of the running rail provided by the utility model;
[0023] Figure 3 A schematic diagram of the installation position of the fixing block provided by the utility model; Figure 4 A cross-sectional view of the running rail provided by the utility model; Figure 5 for Figure 1 The enlarged view of point A is shown; Figure 6 This is a schematic diagram of the reset group provided by the utility model.
[0024] In the specific implementation process, Figure 1-Figure 6 As shown, a cast iron ductile manhole cover positioning pouring device comprises a pouring assembly, a running rail 5 is arranged at the bottom of the pouring assembly, the bottom of the pouring assembly is movably connected with the inner side walls of two tracks arranged on the running rail 5 through two fixed blocks 10, and a spacing is arranged between the bottom ends of the two fixed blocks 10 and the inner side bottom walls of the two tracks respectively, a plurality of positioning assemblies for synchronously limiting the two fixed blocks 10 are equidistantly arranged on the running rail 5, and the spacing between the plurality of positioning assemblies is consistent with the size of the two fixed blocks 10, and the sides of the plurality of positioning assemblies away from the pouring assembly are all arranged in an arc shape;
[0025] The positioning assembly includes a positioning rod 3, a support block 4 and a reset group. A movable groove 7 is provided on the casting assembly. The positioning rod 3 is movably arranged in the movable groove 7. The side of the positioning rod away from the casting assembly is arranged in an arc shape. The reset group is arranged on the side of the positioning rod 3 away from the movable groove 7. A fixed groove is provided on the support block 4. The side of the reset group away from the positioning rod 3 is fixedly connected to the inner bottom wall of the fixed groove. One side of the support block 4 is fixedly connected to one side of the casting assembly.
[0026] During specific use, when the pouring assembly contacts the arc-shaped side wall of the positioning rod 3, the pouring assembly directly passes through the upper end of the positioning rod 3, and there is no need to manually adjust the positioning rod 3, which simplifies the overall operation process. When the pouring assembly completely passes through the positioning rod 3, the position of the positioning rod can be reset by the reset group, which does not affect the subsequent use of the device.
[0027] The reset group includes a first movable rod 11, a second movable rod 12 and a spring 13. The upper end of the first movable rod 11 is fixedly connected to the bottom end of the positioning rod 3. The end of the first movable rod 11 away from the positioning rod 3 is movable and extends to the inside of the second movable rod 12. The end of the first movable rod 11 close to the second movable rod 12 is fixedly connected to one end of the spring 13. The end of the spring 13 away from the first movable rod 11 is fixedly connected to the inner bottom wall of the second movable rod 12. The end of the second movable rod 12 away from the first movable rod 11 is fixedly connected to the inner bottom wall of the fixing groove.
[0028] During specific use, the positioning rod 3 is moved in a direction close to the supporting block 4, and finally the bottom of the positioning rod 3 is fitted on the supporting block 4. In this process, the movement of the positioning rod 3 will push the first movable rod 11 to the inside of the second movable rod 12, and will compress the spring 13, and then the fixed block 10 can be moved. Since a gap is provided between the bottom end of the fixed block 10 and the inner bottom walls of the two tracks, respectively, the positioning rod 3 can pass through the gap, so that it will not affect the operation of the overall device. When the fixed block 10 moves to a suitable position, the positioning rod 3 will pop out due to the force of the spring 13, so that the effect of limiting the fixed block 10 is achieved again;
[0029] The above-mentioned movement of the positioning rod 3 can be performed by manual stepping, making the overall implementation process more convenient;
[0030] The casting assembly includes a casting body 1 and a support frame 2. The casting body 1 is mounted on the support frame 2. The bottom end of the support frame 2 away from the casting body 1 is fixedly connected to the upper ends of two fixed blocks 10 respectively. A plurality of casting molds 6 are fixedly arranged at equal distances on the upper end of the running rail 5.
[0031] The opposite sides of the fixed block 10 are fixedly connected with mounting plates 9, and the inner side walls on the opposite sides of the track are provided with limiting grooves 8, and the two mounting plates 9 are respectively movably arranged in the two limiting grooves 8 and slide along the two limiting grooves 8;
[0032] During the specific implementation process, the two mounting plates 9 are arranged to limit the vertical direction of the fixing block 10, so that there is a certain distance between the fixing block 10 and the inner bottom wall of the track, and the fixing block 10 is prevented from fitting with the inner bottom wall of the track due to the effect of gravity.
[0033] The working principle provided by the utility model is as follows: during the use of the device, by setting a plurality of positioning rods 3, and the spacing between the plurality of positioning rods 3 is consistent with the size of the two fixing blocks 10, the entire device can be used to accurately position the casting assembly during operation through the plurality of positioning rods 3;
[0034] When it is necessary to adjust the position of the fixed block 10, the positioning rod 3 can be moved in a direction close to the supporting block 4, and finally the bottom of the positioning rod 3 will fit on the supporting block 4. In this process, the movement of the positioning rod 3 will push the first movable rod 11 to the inside of the second movable rod 12, and will compress the spring 13. Then the fixed block 10 can be moved. Since a gap is provided between the bottom end of the fixed block 10 and the inner bottom walls of the two tracks, the positioning rod 3 can pass through the gap, so that it will not affect the operation of the overall device. When the fixed block 10 moves to a suitable position, the positioning rod 3 will pop out due to the force of the spring 13, so that the effect of limiting the fixed block 10 can be achieved again.
[0035] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A cast iron ductile iron manhole cover positioning and pouring device, characterized in that: The invention comprises a casting assembly, wherein a running rail (5) is arranged at the bottom of the casting assembly, and the bottom of the casting assembly is movably connected to the inner side walls of two tracks arranged on the running rail (5) through two fixed blocks (10), and a spacing is arranged between the bottom ends of the two fixed blocks (10) and the inner side bottom walls of the two tracks, and a plurality of positioning assemblies for synchronously limiting the two fixed blocks (10) are arranged at equal intervals on the running rail (5), and the spacing between the plurality of positioning assemblies is consistent with the size of the two fixed blocks (10), and the sides of the plurality of positioning assemblies away from the casting assembly are all arranged in an arc shape, and the arc shape of the plurality of positioning assemblies is used to reset the casting assembly more quickly.
2. The cast iron ductile iron manhole cover positioning and pouring device according to claim 1, characterized in that: The positioning assembly comprises a positioning rod (3), a support block (4) and a reset group; the casting assembly is provided with a movable groove (7); the positioning rod (3) is movably arranged in the movable groove (7); a side of the positioning rod away from the casting assembly is arranged in an arc shape; the reset group is arranged on a side of the positioning rod (3) away from the movable groove (7); the support block (4) is provided with a fixed groove; a side of the reset group away from the positioning rod (3) is fixedly connected to an inner bottom wall of the fixed groove; and one side of the support block (4) is fixedly connected to one side of the casting assembly.
3. The cast iron ductile iron manhole cover positioning and pouring device according to claim 2, characterized in that: The reset group comprises a first movable rod (11), a second movable rod (12) and a spring (13); the upper end of the first movable rod (11) is fixedly connected to the bottom end of the positioning rod (3); one end of the first movable rod (11) away from the positioning rod (3) movably extends to the inside of the second movable rod (12); one end of the first movable rod (11) close to the second movable rod (12) is fixedly connected to one end of the spring (13); one end of the spring (13) away from the first movable rod (11) is fixedly connected to the inner bottom wall of the second movable rod (12); and one end of the second movable rod (12) away from the first movable rod (11) is fixedly connected to the inner bottom wall of the fixing groove.
4. The cast iron ductile iron manhole cover positioning and pouring device according to claim 3, characterized in that: The casting assembly comprises a casting body (1) and a support frame (2), wherein the casting body (1) is mounted on the support frame (2), and the bottom end of the support frame (2) away from the casting body (1) is fixedly connected to the upper ends of two fixing blocks (10).
5. The cast iron ductile iron manhole cover positioning and pouring device according to claim 4, characterized in that: A plurality of casting moulds (6) are fixedly arranged at equal distances on the upper end of the running rail (5).
6. The positioning and pouring device for cast iron ductile manhole cover according to claim 5, characterized in that: The opposite sides of the fixed block (10) are fixedly connected with mounting plates (9), and the inner side walls on the opposite sides of the track are provided with limiting grooves (8), and the two mounting plates (9) are respectively movably arranged in the two limiting grooves (8) and slide along the two limiting grooves (8).
