Machining, positioning and punching equipment for high-bearing-capacity scaffold joint component

By designing automated high-load bearing scaffolding joint parts processing positioning and drilling equipment, the problem of low workpiece processing efficiency in the existing technology is solved, the automatic processing and efficiency improvement of workpieces is achieved, and the operation process is simplified.

CN222288868UActive Publication Date: 2025-01-03FUJIAN JINZHENGFENG METAL IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420979880.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-03
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the prior art, the drilling efficiency of the circular tubular scaffolding joint components is low, and the workpiece requires handheld and rotating operations, resulting in large workloads and low efficiency for the worker.

Method used

Design a high-load bearing capacity scaffolding joint parts processing positioning and drilling equipment including workbench, placement table, arc-shaped bearing table, L-shaped baffle, drilling mechanism, fixing mechanism and unloading mechanism to realize automatic loading of workpieces, Press and fix and drill holes on both sides at the same time, and reduce manual operation through the cooperation of the drilling mechanism, fixing mechanism and the discharge mechanism.

Benefits of technology

The automatic processing of workpieces is realized, which reduces the workload of workers, shortens processing time, and improves processing efficiency. Through the setting of fixed frames and collection frames, it facilitates the subsequent transportation of workpieces, and the buffer plate reduces the falling conflicts of workpieces. .

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222288868U_ABST
    Figure CN222288868U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of drilling equipment, in particular to high-bearing-capacity scaffold joint part machining, positioning and drilling equipment which comprises a working table, a placing table, an arc-shaped bearing table and the like. A placement table is arranged at the top of the workbench, an arc-shaped bearing table is arranged on the rear side of the top of the workbench, and L-shaped baffles are fixedly connected between the left side face and the right side face of the placement table and the left side face and the right side face of the arc-shaped bearing table. The drilling mechanism is provided with a fixing mechanism used for applying vertical pressure to a workpiece located on the arc-shaped bearing platform during drilling, and a discharging mechanism used for discharging the workpiece is arranged on the rear side of the L-shaped baffle. Through cooperation of the drilling mechanism, the fixing mechanism and the discharging mechanism, the working procedures of automatic feeding, pressing and fixing and simultaneous drilling of the two sides of a workpiece are achieved, the workload of workers is reduced, meanwhile, the machining time is shortened, and the machining efficiency of the workpiece is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of drilling equipment, in particular to a high-load-bearing scaffold joint component processing positioning and punching equipment. Background Art

[0002] Scaffolding is a working platform set up to ensure the smooth progress of each construction process. It is divided into external scaffolding and internal scaffolding according to the location of the scaffolding; it can be divided into wooden scaffolding, bamboo scaffolding, steel pipe scaffolding, etc. according to different materials. In order to better protect the safety of construction workers, people have designed scaffolding with higher load-bearing capacity. The connection between the sections of steel pipe scaffolding requires the use of circular tubular scaffolding joint components. Assembly holes are opened on both sides of this circular tubular joint component to enable it to be connected to the steel pipe scaffolding.

[0003] In the prior art of drilling holes for such round pipe joints, a worker usually holds one end of a workpiece, places the other end in a punching device for drilling, and then rotates the workpiece 180 degrees and places the other end in the punching device for drilling. This drilling method requires the worker to hold the workpieces one by one to load and unload, and also needs to rotate the workpieces 180 degrees during the process, which increases the workload of the worker and reduces the processing efficiency of the workpiece. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a device capable of processing, positioning and punching high-load-bearing scaffolding joint components.

[0005] A high-load-bearing scaffold joint component processing positioning and punching equipment includes a workbench, a placing table, an arc-shaped support platform and an L-shaped baffle plate. The placing table is arranged on the top of the workbench, and the arc-shaped support platform is arranged on the rear side of the top of the workbench. The L-shaped baffle plate is fixedly connected between the left and right sides of the placing table and the left and right sides of the arc-shaped support platform. It also includes a drilling mechanism, a fixing mechanism and a unloading mechanism. The rear side of the top of the workbench is arranged with a drilling mechanism for drilling holes on both sides of a workpiece at the same time, and the drilling mechanism is provided with a fixing mechanism for applying vertical pressure to the workpiece located on the arc-shaped support platform when drilling, and the rear side of the L-shaped baffle plate is arranged with a unloading mechanism for unloading the workpiece.

[0006] Furthermore, the drilling mechanism includes a gantry, a lifting plate, a cylinder and a positioning drill. The gantry is installed on the rear side of the top of the workbench, a lifting plate is slidably arranged in the middle of the gantry, a cylinder is installed on the top of the gantry, the end of the lifting and retracting rod of the cylinder is fixedly connected to the top of the lifting plate, and the positioning drill is symmetrically installed on the left and right sides of the front side of the lifting plate.

[0007] Furthermore, the fixing mechanism includes an L-shaped fixing rod, a sleeve rod, an arc-shaped pressure plate, a pressing rod and a return spring. The upper part of the gantry is symmetrically fixed with L-shaped fixing rods, the lower parts of the two L-shaped fixing rods are slidably connected with sleeve rods, an arc-shaped pressure plate is fixed between the bottoms of the two sleeve rods, the upper parts of the two L-shaped fixing rods are slidably connected with pressing rods, the bottoms of the pressing rods are fixed to the lifting plate, and a return spring is connected between adjacent pressing rods and sleeve rods, and the return spring is sleeved on adjacent L-shaped fixing rods.

[0008] Furthermore, the unloading mechanism includes a U-shaped fixed rod, a rotating plate, a limit block, an electromagnet and a control module. A U-shaped fixed rod is fixed between the rear sides of the two L-shaped baffles. The U-shaped fixed rod is symmetrically connected to the rotating plate for rotation. The U-shaped fixed rod is symmetrically fixed with limit blocks. The limit blocks are fitted with the bottom of the adjacent rotating plate. Two electromagnets are installed on the arc-shaped pressure plate. A control module is installed on the front side of the bottom of the workbench. The control module is electrically connected to the cylinder, positioning drill and electromagnet respectively.

[0009] Furthermore, it also includes a fixed frame and a collecting frame. The rear side of the workbench is fixedly connected with the fixed frame, and the collecting frame is slidably connected in the fixed frame.

[0010] Furthermore, a buffer plate is also included, and the buffer plate is arranged on the arc-shaped supporting platform.

[0011] The beneficial effects of the utility model are as follows: 1. Through the cooperation of the drilling mechanism, the fixing mechanism and the feeding mechanism, the automatic loading, pressing and fixing and simultaneous drilling of both sides of the workpiece are realized, which reduces the workload of the staff, shortens the processing time and improves the processing efficiency of the workpiece.

[0012] 2. By setting up a fixed frame and a collection frame, the workpieces that fall from the rotating plate can be collected centrally, which is convenient for the subsequent transportation of the workpieces.

[0013] 3. By setting a buffer plate, the workpiece falling into the arc-shaped support can be decelerated, and at the same time, it can be prevented from being squeezed out of the arc-shaped support by other workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the rotating plate and the limiting block of the utility model.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the arc-shaped support platform and the buffer plate of the utility model.

[0018] In the above drawings: 1: workbench, 2: placing table, 3: arc-shaped supporting platform, 4: L-shaped baffle, 51: gantry, 52: lifting plate, 53: cylinder, 54: positioning drill, 61: L-shaped fixing rod, 62: sleeve rod, 63: arc-shaped pressure plate, 64: pressing rod, 65: reset spring, 71: U-shaped fixing rod, 72: rotating plate, 73: limit block, 74: electromagnet, 75: control module, 8: fixing frame, 9: collecting frame, 10: buffer plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment: A high-load bearing scaffolding joint component processing positioning and punching equipment, such as Figure 1-Figure 4 As shown, it includes a workbench 1, a placing table 2, an arc-shaped support platform 3 and an L-shaped baffle plate 4. The placing table 2 is welded on the top of the workbench 1, and the arc-shaped support platform 3 is installed on the rear side of the top of the workbench 1 by bolts. The L-shaped baffle plate 4 is welded between the left and right sides of the placing table 2 and the left and right sides of the arc-shaped support platform 3. It also includes a drilling mechanism, a fixing mechanism and a unloading mechanism. The rear side of the top of the workbench 1 is provided with a drilling mechanism for drilling holes on both sides of the workpiece at the same time, and the drilling mechanism is provided with a fixing mechanism for applying vertical pressure to the workpiece located on the arc-shaped support platform 3 when drilling, and the rear side of the L-shaped baffle plate 4 is provided with a unloading mechanism for unloading the workpiece.

[0021] During use, the staff places multiple workpieces on the placement table 2 in sequence. Since the surface of the placement table 2 is inclined, the workpieces will roll backwards and fall into the arc-shaped support platform 3. The staff starts the control module 75. The control module 75 controls the motor and the cylinder 53 to start. The cylinder 53 pushes the pressing rod 64 downward through the lifting plate 52. At this time, the positioning drill 54 also moves downward with the lifting plate 52. When the pressing rod 64 moves downward, the sleeve rod 62 slides downward by squeezing the return spring 65, so that the arc-shaped pressure plate 63 presses and fixes the workpiece located in the arc-shaped support platform 3. The lifting plate 52 continues to move downward, which drives the positioning drill 54 to drill holes on both sides of the workpiece synchronously, and the return spring 65 is also gradually compressed, so as to keep the workpiece pressed and fixed. After the drilling is completed, the cylinder 53 drives the lifting plate 52 to move upward. At this time, the control module 75 starts the electromagnet 74, and the electromagnet 74 applies a magnetic force to the workpiece, so that the workpiece is fixed in the arc pressure plate 63. When the reset spring 65 recovers its original length, as the pressing rod 64 continues to move upward, the reset spring 65 pulls the arc pressure plate 63 upward, and the workpiece squeezes the rotating plate 72 to make it flip upward. After the workpiece continues to move upward, the rotating plate 72 releases contact with the workpiece and flips downward to reset. When the lifting plate 52 moves upward to the highest point, the control module 75 turns off the electromagnet 74, and the workpiece falls downward under the action of gravity and contacts the rotating plate 72. Since the rotating plate 72 is inclined, the workpiece will fall backward out of the equipment. In this way, the staff does not need to load, rotate and unload the workpieces one by one, which reduces the workload of the staff and improves the processing efficiency of the workpiece.

[0022] like Figure 1 As shown, the drilling mechanism includes a gantry 51, a lifting plate 52, a cylinder 53 and a positioning drill 54. The gantry 51 is installed on the top rear side of the workbench 1 by bolts, the lifting plate 52 is slidably connected to the middle of the gantry 51, and the cylinder 53 is installed on the upper part of the gantry 51. The end of the lifting rod of the cylinder 53 is welded to the top of the lifting plate 52, and the positioning drill 54 is symmetrically installed on the front side of the lifting plate 52 by bolts.

[0023] like Figure 1 As shown, the fixing mechanism includes an L-shaped fixing rod 61, a sleeve rod 62, an arc-shaped pressure plate 63, a pressing rod 64 and a reset spring 65. The L-shaped fixing rods 61 are symmetrically welded on the upper part of the gantry 51. The lower parts of the two L-shaped fixing rods 61 are slidably connected with the sleeve rods 62. An arc-shaped pressure plate 63 is welded between the bottoms of the two sleeve rods 62. The upper parts of the two L-shaped fixing rods 61 are slidably connected with the pressing rods 64. The bottoms of the pressing rods 64 are welded to the lifting plate 52. Reset springs 65 are connected between adjacent pressing rods 64 and sleeve rods 62, and the reset springs 65 are sleeved on adjacent L-shaped fixing rods 61.

[0024] like Figure 1 , Figure 2 and Figure 3 As shown, the unloading mechanism includes a U-shaped fixing rod 71, a rotating plate 72, a limit block 73, an electromagnet 74 and a control module 75. A U-shaped fixing rod 71 is welded between the rear sides of the two L-shaped baffles 4. The U-shaped fixing rod 71 is symmetrically connected to the rotating plate 72 for rotation. The limit blocks 73 are symmetrically welded on the U-shaped fixing rod 71. The limit blocks 73 fit with the bottom of the adjacent rotating plate 72 to limit the rotation of the rotating plate 72 in the initial position so that it can only flip upward. Two electromagnets 74 are installed on the arc pressure plate 63. The electromagnet 74 runs through the arc pressure plate 63. A control module 75 is installed on the front side of the bottom of the workbench 1. The control module 75 is electrically connected to the cylinder 53, the positioning drill 54 and the electromagnet 74 respectively.

[0025] like Figure 2 As shown, it also includes a fixed frame 8 and a collecting frame 9. The fixed frame 8 is welded to the rear side of the workbench 1, and the collecting frame 9 is slidably connected to the fixed frame 8.

[0026] By setting a fixed frame and a collecting frame, the workpieces dropped from the rotating plate can be collected centrally, making it easier to transfer the workpieces later.

[0027] like Figure 3 and Figure 4 As shown, a buffer plate 10 is also included, and the buffer plate 10 is clamped on the arc-shaped support platform 3.

[0028] By providing a buffer plate, the workpiece falling into the arc-shaped support platform can be decelerated, and at the same time, it can be prevented from being squeezed out of the arc-shaped support platform by other workpieces.

[0029] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A high-load-bearing scaffold joint component processing positioning punching equipment, comprising a workbench (1), a placement platform (2), an arc-shaped support platform (3) and an L-shaped baffle (4), wherein the placement platform (2) is arranged on the top of the workbench (1), the arc-shaped support platform (3) is arranged on the rear side of the top of the workbench (1), and the L-shaped baffle (4) is fixedly connected between the left and right sides of the placement platform (2) and the left and right sides of the arc-shaped support platform (3), wherein: It also includes a drilling mechanism, a fixing mechanism and a material unloading mechanism. The top rear side of the workbench (1) is provided with a drilling mechanism for drilling holes on both sides of the workpiece at the same time. The drilling mechanism is provided with a fixing mechanism for applying vertical pressure to the workpiece located on the arc-shaped support platform (3) when drilling holes. The back side of the L-shaped baffle plate (4) is provided with a material unloading mechanism for unloading the workpiece.

2. A high-load bearing scaffolding joint component processing positioning and punching equipment according to claim 1, characterized in that: The drilling mechanism comprises a gantry (51), a lifting plate (52), a cylinder (53) and a positioning drill (54). The gantry (51) is installed on the rear side of the top of the workbench (1), the lifting plate (52) is slidably arranged in the middle of the gantry (51), the cylinder (53) is installed on the upper part of the gantry (51), the end of the lifting rod of the cylinder (53) is fixedly connected to the top of the lifting plate (52), and the positioning drill (54) is symmetrically installed on the front side of the lifting plate (52).

3. A high-load bearing scaffolding joint component processing positioning and punching equipment according to claim 2, characterized in that: The fixing mechanism comprises an L-shaped fixing rod (61), a sleeve rod (62), an arc-shaped pressure plate (63), a pressing rod (64) and a reset spring (65); the upper part of the gantry (51) is symmetrically fixed with an L-shaped fixing rod (61); the lower parts of the two L-shaped fixing rods (61) are slidably connected with the sleeve rod (62); the bottoms of the two sleeve rods (62) are fixedly connected with an arc-shaped pressure plate (63); the upper parts of the two L-shaped fixing rods (61) are slidably connected with a pressing rod (64); the bottoms of the pressing rods (64) are fixedly connected to the lifting plate (52); a reset spring (65) is connected between adjacent pressing rods (64) and sleeve rods (62), and the reset spring (65) is sleeved on adjacent L-shaped fixing rods (61).

4. A high-load bearing scaffolding joint component processing positioning and punching equipment according to claim 3, characterized in that: The unloading mechanism comprises a U-shaped fixed rod (71), a rotating plate (72), a limit block (73), an electromagnet (74) and a control module (75); a U-shaped fixed rod (71) is fixedly connected between the rear sides of the two L-shaped baffles (4); the U-shaped fixed rod (71) is symmetrically connected to the rotating plate (72) for rotation; the U-shaped fixed rod (71) is symmetrically fixedly connected to the limit block (73); the limit block (73) is fitted with the bottom of the adjacent rotating plate (72); two electromagnets (74) are installed on the arc-shaped pressing plate (63); a control module (75) is installed on the front side of the bottom of the workbench (1); the control module (75) is electrically connected to the cylinder (53), the positioning drill (54) and the electromagnet (74) respectively.

5. A high-load-bearing scaffold joint component processing positioning and punching equipment according to claim 4, characterized in that: It also comprises a fixed frame (8) and a collecting frame (9); the fixed frame (8) is fixedly connected to the rear side of the workbench (1); and the collecting frame (9) is slidably connected to the fixed frame (8).

6. A high-load bearing scaffolding joint component processing positioning and punching equipment according to claim 5, characterized in that: It also includes a buffer plate (10), and the buffer plate (10) is arranged on the arc-shaped support platform (3).