Scrap cleaning and power integrated high-performance metal band sawing machine

The high-performance metal band saw machine addresses inefficient dust cleaning by integrating a system with linear guide rails, sliders, and exhaust fans for automatic dust removal, achieving efficient and convenient chip cleaning during operation.

CN222288970UActive Publication Date: 2025-01-03AMADA LIANYUNGANG MASCH TOOL CO LTD
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Patent Information

Application Number
CN202421057724.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-03
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing metal band saw machines suffer from inefficient and inconvenient dust cleaning, as dust generated during operation is not effectively scraped into collection troughs and cannot be cleaned between the saw blade and baffle when the machine is working.

Method used

A high-performance metal band saw machine with integrated chip cleaning power, featuring a saw machine with a lower pad, ash collection cabinet, and a system of linear guide rails, sliders, alignment plates, and exhaust fans that facilitate automatic dust removal and collection.

Benefits of technology

The solution enables efficient and convenient dust cleaning during operation, automatically absorbing dust from the upper surface and below the sawing machine, ensuring complete and trouble-free chip removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-performance metal band sawing machine integrating scrap cleaning and power, and relates to the technical field of metal band sawing machines, the high-performance metal band sawing machine comprises a sawing machine, a lower base plate and a dust collecting cabinet, the middle part of the sawing machine is provided with a middle through frame and a right safety cavity, the lower end of the right safety cavity is fixedly provided with a lower fixing plate, and the lower fixing plate is provided with a motor; a rotating shaft is installed at the front end of the motor, a cutting cold saw blade is installed on the front portion of the rotating shaft and penetrates through the middle through frame, outer connecting plates are arranged on the left side and the right side of the upper end face of the sawing machine correspondingly, the motor is fixed to the upper middle of each outer connecting plate, and two sets of linear guide rails are arranged on the left portion and the right portion of the upper end face of the sawing machine correspondingly; sliding blocks are slidably connected into the linear guide rails on the same side, and alignment plates are fixed to the upper ends of the sliding blocks. According to the dust removal device, automatic dust removal is facilitated when the sawing machine cuts a metal belt, dust on the upper end face of the sawing machine can be rapidly sucked away, falling dust on the lower portion of the sawing machine can be automatically received, dust removal is cleaner and more complete, and convenience and trouble saving are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal band sawing machines, in particular to a high-performance metal band sawing machine with integrated chip cleaning power. Background Art

[0002] A vertical band saw is a machine tool that uses a metal saw blade as a cutting tool and is used to cut materials. Because the saw blade has a narrow cutting kerf and high cutting efficiency, it consumes less energy and wastes less material. It is also a high-efficiency cutting machine tool with significant energy-saving and material-saving effects.

[0003] In the manual of the vertical band sawing machine with automatic chip cleaning in the prior art (Announcement No. CN208099473U), it is mentioned that "the bed is also provided with an automatic chip cleaning device, which includes a conveyor belt motor and a conveyor belt bracket installed on the bed, and a collecting trough, a driving roller, a passive roller, an intermediate roller, a magnetic conveyor belt, a scraper plate and a torsion spring installed on the conveyor belt bracket. The lower section of the conveyor belt bracket is arranged on the inner bottom surface of the bed below the vertical saw frame that can move left and right. The lower section of the conveyor belt bracket is arranged on the inner bottom surface of the bed below the vertical saw frame that can move left and right. A collecting trough opening upward is provided on the section, a passive roller is provided on the left end thereof, and an upwardly extending section of a conveyor belt bracket is connected to the right end thereof, the upper end of the upwardly extending section of the conveyor belt bracket is connected to the upper section of the conveyor belt bracket, and the right end of the upper section of the conveyor belt bracket extends outward from the right side of the bed. However, the dust generated by the sawing machine in the prior art needs to be scraped into the collecting trough, and the scraper cannot clean the dust when the sawing machine is working, and the dust between the saw blade and the baffle cannot be scraped when the sawing machine is working, and the dust cleaning is not efficient and convenient. Utility Model Content

[0004] In order to overcome the defects of the prior art, a high-performance metal band saw with integrated chip cleaning power is provided to solve the problem that the dust generated by the sawing machine in the prior art needs to be scraped into a collection trough, the scraper cannot clean the dust when the sawing machine is working, and the dust between the saw blade and the baffle cannot be scraped when the sawing machine is working, and the chip cleaning is not efficient and convenient.

[0005] To achieve the above-mentioned purpose, a high-performance metal band saw machine with integrated chip cleaning power is provided, comprising a saw machine, a lower pad and an ash collection cabinet, a middle part of the saw machine is provided with a middle frame and a right safety cavity, and a lower fixed plate is fixed to the lower end of the right safety cavity, a motor is installed on the lower fixed plate, and a rotating shaft is installed at the front end of the motor, a cutting cold saw blade is installed at the front part of the rotating shaft, and the cutting cold saw blade passes through the middle frame, external connecting plates are provided on both sides of the upper end surface of the saw machine, and a motor is fixed in the middle of the outer connecting plate, and a lower pad is provided in the middle part of the lower part of the saw machine.

[0006] Furthermore, two sets of linear guide rails are arranged on the left and right parts of the upper end surface of the sawing machine, and a slider is slidably connected in the linear guide rail on the same side, and an alignment plate is fixed to the upper end of the slider.

[0007] Furthermore, support legs are fixed on both sides of the lower end surface of the sawing machine, a base is provided at the lower end of the support legs, and a lower pad is fixed between the middle parts of the support legs on both sides.

[0008] Furthermore, side baffles are provided on both left and right parts of the upper end surface of the lower pad, and a lower ash box is embedded between the two sets of side baffles, and the upper end surface of the lower ash box is open, and the lower ash box is a detachable structure.

[0009] Furthermore, the left and right sides of the ash cabinet are provided with side dust-proof and breathable membranes, and the front side of the ash cabinet is installed with a cabinet door, and the upper end of the ash cabinet is connected to an upper conveying pipe, the front end of the upper conveying pipe is connected to the rear connecting pipe, and the front end of the rear connecting pipe is arranged on the rear side of the exhaust fan.

[0010] Furthermore, side fixing frames are fixed to the left and right parts of the upper end surface of the sawing machine, and the motor is located in the side fixing frames. A hanger is arranged in the middle of the upper end of the side fixing frames, and the hanger is sleeved outside the middle part of the upper conveying pipe.

[0011] The beneficial effects of the utility model are:

[0012] 1. The sliders on the left and right parts of the upper end surface of the sawing machine of the utility model move left and right on the linear guide rail, which is convenient for driving the alignment plate to move flexibly, so as to carry out regular alignment processing on the metal strip to be cut.

[0013] 2. The lower ash box of the utility model can be conveniently moved forward and backward on the lower pad, and can also be conveniently placed between the side baffles on both sides. It can be flexibly taken out and embedded, and is convenient for contacting the ash chips dropped from the middle frame to ensure the cleaning of the chips under the sawing machine.

[0014] 3. The utility model is provided with ash cabinets on both sides of the upper end surface of the sawing machine. The exhaust fans on the front sides of the ash cabinets are inclined toward the upper end surface of the sawing machine so as to quickly suck away the ash on the upper end surface of the sawing machine and transport it to the ash cabinet through the rear connecting pipe and the upper conveying pipe. The cabinet door provided on the front side of the ash cabinet is convenient to flip open for regular emptying, and the ash cabinets on both sides are convenient for clearing the chips above the sawing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a right side schematic diagram of an embodiment of the utility model;

[0016] Figure 2 It is a cross-sectional schematic diagram of an embodiment of the utility model;

[0017] Figure 3This is a schematic diagram of the internal structure of a sawing machine according to an embodiment of the utility model;

[0018] Figure 4 The utility model is a schematic diagram of an ash collection cabinet according to an embodiment of the present invention.

[0019] In the figure: 1. Sawing machine; 10. Support legs; 11. Base; 12. External connecting plate; 13. Linear guide rail; 14. Slider; 15. Alignment plate; 16. Middle through frame; 17. Lower fixing plate; 18. Right safety chamber; 19. Side fixing frame; 190. Hanger; 2. Lower pad; 20. Side baffle; 21. Lower ash box; 3. Ash collection cabinet; 30. Side dust-proof and breathable membrane; 31. Cabinet door; 32. Upper conveying pipe; 33. Rear connecting pipe; 34. Exhaust fan; 4. Motor; 40. Rotating shaft; 41. Cutting cold saw blade. DETAILED DESCRIPTION

[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model is further described in detail in combination with the accompanying drawings and embodiments. The specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model. Specific details such as specific system structures and technologies are proposed in order to more thoroughly understand the embodiments of the utility model. The described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present disclosure.

[0021] The specific implementation of the utility model is described in detail below with reference to the accompanying drawings.

[0022] Figure 1 It is a right side schematic diagram of an embodiment of the utility model. Figure 2 It is a cross-sectional schematic diagram of an embodiment of the utility model, Figure 3 The schematic diagram of the internal structure of the sawing machine according to the utility model embodiment is as follows Figure 4 The utility model is a schematic diagram of an ash collection cabinet according to an embodiment of the present invention.

[0023] Reference Figures 1 to 4As shown, the utility model provides a high-performance metal band sawing machine with integrated chip cleaning power, including a sawing machine 1, a lower pad 2 and an ash collection cabinet 3, a middle through frame 16 and a right safety cavity 18 are opened in the middle of the sawing machine 1, and a lower fixed plate 17 is fixed to the lower end of the right safety cavity 18, a motor 4 is installed on the lower fixed plate 17, and a rotating shaft 40 is installed at the front end of the motor 4, a cutting cold saw blade 41 is installed at the front of the rotating shaft 40, and the cutting cold saw blade 41 passes through the middle through frame 16, outer connecting plates 12 are arranged on both sides of the upper end surface of the sawing machine 1, and the motor 4 is fixed on the middle part of the outer connecting plate 12, and a lower pad 2 is arranged in the middle part of the lower part of the sawing machine 1.

[0024] In this embodiment, two sets of linear guide rails 13 are provided on the left and right parts of the upper end surface of the sawing machine 1, and a slider 14 is slidably connected in the linear guide rails 13 on the same side, and an alignment plate 15 is fixed to the upper end of the slider 14; support legs 10 are fixed on the left and right sides of the lower end surface of the sawing machine 1, a base 11 is provided at the lower end of the support leg 10, and a lower pad 2 is fixed between the middle parts of the support legs 10 on both sides.

[0025] As a preferred embodiment, the sliders 14 on the left and right parts of the upper end surface of the sawing machine 1 of the utility model move left and right on the linear guide rail 13, which facilitates the flexible movement of the alignment plate 15 so as to align the metal strip to be cut regularly.

[0026] In this embodiment, side baffles 20 are provided on both left and right parts of the upper end surface of the lower pad 2, and a lower ash box 21 is embedded between the two sets of side baffles 20, and the upper end surface of the lower ash box 21 is open, and the lower ash box 21 is a detachable structure.

[0027] As a preferred embodiment, the lower ash box 21 of the utility model can be conveniently moved forward and backward on the lower pad 2, and can also be conveniently placed between the side baffles 20 on both sides. It can be flexibly taken out and embedded, and is convenient for contacting the ash chips falling from the middle frame 16 to ensure the cleaning of the chips under the sawing machine.

[0028] In this embodiment, side dust-proof and breathable membranes 30 are provided on the left and right sides of the ash cabinet 3, and a cabinet door 31 is installed on the front side of the ash cabinet 3, and the upper end of the ash cabinet 3 is connected to an upper conveying pipe 32, and the front end of the upper conveying pipe 32 is connected to the rear connecting pipe 33, and the front end of the rear connecting pipe 33 is arranged on the rear side of the exhaust fan 34; side fixing frames 19 are fixed on the left and right parts of the upper end surface of the sawing machine 1, and the motor 4 is located in the side fixing frame 19, and a hanger 190 is provided in the middle of the upper end of the side fixing frame 19, and the hanger 190 is sleeved outside the middle part of the upper conveying pipe 32.

[0029] As a preferred embodiment, the utility model is provided with ash cabinets 3 on both sides of the upper end surface of the sawing machine 1. The exhaust fans 34 on the front sides of the ash cabinets 3 are inclined toward the upper end surface of the sawing machine 1 so as to quickly suck away the ash on the upper end surface of the sawing machine 1 and transport it to the ash cabinet 3 through the rear connecting pipe 33 and the upper conveying pipe 32. The cabinet door 31 provided on the front side of the ash cabinet 3 is convenient to flip open for regular emptying, so as to facilitate the use of the ash cabinets 3 on both sides to clean the chips above the sawing machine 1.

[0030] The utility model can effectively solve the problem in the prior art that dust generated by the sawing machine during operation needs to be scraped into a collection groove, the scraper cannot clean the dust when the sawing machine is working, and the dust between the saw blade and the baffle cannot be scraped when the sawing machine is working, and the dust cleaning is not efficient and convenient. The utility model facilitates automatic dust cleaning when the sawing machine cuts metal strips, can quickly absorb dust from the upper end surface of the sawing machine, and automatically receives dust that falls below the sawing machine, so that the dust cleaning is cleaner and more complete, and is more convenient and saves trouble.

[0031] The above embodiments are used to explain the present invention rather than to limit the present invention. Any modifications and changes made to the present invention within the spirit of the present invention and the scope of the claims for protection shall be included in the protection scope of the present invention.

Claims

1. A high-performance metal band saw with integrated chip cleaning power, characterized in that: The invention comprises a sawing machine (1), a lower pad (2) and an ash collecting cabinet (3); a central through frame (16) and a right safety chamber (18) are provided in the middle of the sawing machine (1); a lower fixing plate (17) is fixed at the lower end of the right safety chamber (18); a motor (4) is installed on the lower fixing plate (17); a rotating shaft (40) is installed at the front end of the motor (4); a cutting cold saw blade (41) is installed at the front of the rotating shaft (40); and the cutting cold saw blade (41) passes through the central through frame (16); external connecting plates (12) are provided on both sides of the upper end surface of the sawing machine (1); a motor (4) is fixed at the upper middle part of the external connecting plate (12); and a lower pad (2) is provided at the lower middle part of the sawing machine (1).

2. A high-performance metal band sawing machine with integrated chip cleaning and power according to claim 1, characterized in that: Two groups of linear guide rails (13) are provided on both the left and right parts of the upper end surface of the sawing machine (1), and a slide block (14) is slidably connected in the linear guide rail (13) on the same side, and an alignment plate (15) is fixed to the upper end of the slide block (14).

3. The high-performance metal band sawing machine with integrated chip cleaning power according to claim 1, characterized in that: Support legs (10) are fixed on both left and right sides of the lower end surface of the sawing machine (1), a base (11) is provided at the lower end of the support legs (10), and a lower pad (2) is fixed between the middle parts of the support legs (10) on both sides.

4. A high-performance metal band sawing machine with integrated chip cleaning and power according to claim 3, characterized in that: Side baffles (20) are provided on both left and right parts of the upper end surface of the lower pad (2), and a lower ash box (21) is embedded between the two sets of side baffles (20). The upper end surface of the lower ash box (21) is open, and the lower ash box (21) is a detachable structure.

5. The high-performance metal band sawing machine with integrated chip cleaning power according to claim 1, characterized in that: The left and right sides of the ash collecting cabinet (3) are both provided with side dustproof and breathable membranes (30), and the front side of the ash collecting cabinet (3) is installed with a cabinet door (31), and the upper end of the ash collecting cabinet (3) is connected with an upper conveying pipe (32), the front end of the upper conveying pipe (32) is connected to the rear connecting pipe (33), and the front end of the rear connecting pipe (33) is arranged on the rear side of the exhaust fan (34).

6. The high-performance metal band sawing machine with integrated chip cleaning and power according to claim 1, characterized in that: Side fixing frames (19) are fixed to both left and right parts of the upper end surface of the sawing machine (1), and the motor (4) is located in the side fixing frame (19). A hanger (190) is provided in the middle of the upper end of the side fixing frame (19), and the hanger (190) is sleeved outside the middle part of the upper conveying pipe (32).