Positioning tool for welding liquid level meter mounting plate
Through the coaxial positioning design and magnetic body adsorption technology of the positioning tool for welding level meter installation plate, the problem of hole dislocation after welding of level meter installation plate is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421128982.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-22
AI Technical Summary
After the level meter installation plate is welded, the through holes between the installation holes and the side walls of the liquid storage tank are easily misaligned, making it difficult to ensure coaxiality, affecting the normal installation of the level meter, reducing production efficiency and affecting product quality.
The positioning tool for welding of the level gauge mounting plate is adopted, including the installation part and the positioning pin. The positioning pin is equipped with the first and second positioning sections, which are adapted to the through hole and the installation hole respectively, and the installation hole is quickly positioned through the coaxial design of the positioning pin. With the through hole, ensure coaxiality and improve positioning stability with magnetic bodies and fasteners.
It realizes rapid centering positioning between the level gauge installation hole and the through hole of the side wall of the liquid storage tank, ensures coaxiality, improves production efficiency and product quality, simplifies the installation process, and reduces rework operations.
Smart Images

Figure CN222289245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid level meter installation, in particular to a positioning tool for welding a liquid level meter installation plate. Background Art
[0002] The liquid level gauge is a common component on the liquid storage tank. For example, the oil tank of the hydraulic transmission system is equipped with a liquid level gauge, which is used to monitor the liquid level in the liquid storage tank. In the related art, the liquid level gauge is installed on the liquid storage tank through a liquid level gauge mounting plate. Specifically, the side wall of the liquid storage tank is provided with a through hole, and the liquid level gauge mounting plate is provided with a mounting hole. When installing the liquid level gauge, the liquid level gauge mounting plate is welded to the outer wall of the liquid storage tank, and the mounting hole of the liquid level gauge mounting plate is aligned with the through hole of the side wall of the liquid storage tank. Then, the mounting column of the liquid level gauge is installed in the mounting hole and penetrated into the through hole.
[0003] However, when installing the liquid level meter, it was found that after the liquid level meter mounting plate was welded, the mounting holes of the liquid level meter mounting plate and the through holes on the side wall of the liquid storage tank were easily misaligned, and the coaxiality was difficult to ensure, which in turn affected the normal installation of the liquid level meter. Rework was often required, the operation was cumbersome, the production efficiency was low, and it was also easy to affect product quality. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a positioning tool for welding a liquid level gauge mounting plate, which can quickly position and align the mounting hole of the liquid level gauge mounting plate with the through hole of the side wall of the liquid storage tank when welding the liquid level gauge mounting plate, thereby ensuring coaxiality and not affecting the normal installation of the subsequent liquid level gauge, thereby improving production efficiency and product quality.
[0005] According to the positioning tool for welding the liquid level gauge mounting plate of the embodiment of the utility model, when the liquid level gauge mounting plate is welded to the side wall of the liquid storage tank, the positioning tool for welding the liquid level gauge mounting plate is used to position the liquid level gauge mounting plate, the side wall of the liquid storage tank is provided with a through hole, and the liquid level gauge mounting plate is provided with a mounting hole, and the positioning tool for welding the liquid level gauge mounting plate includes a mounting portion and a positioning pin, the positioning pin is provided at the mounting portion, and the positioning pin includes a first positioning segment and a second positioning segment which are coaxially arranged and arranged along the axial direction of the positioning pin, the first positioning segment is adapted to the through hole, and the second positioning segment is adapted to the mounting hole.
[0006] The positioning tool for welding the liquid level gauge mounting plate according to the embodiment of the utility model has at least the following beneficial effects:
[0007] In the utility model, when it is necessary to weld the liquid level gauge mounting plate, the liquid level gauge mounting plate is attached to the outer side wall of the liquid storage tank, and the mounting hole of the liquid level gauge mounting plate is roughly aligned with the through hole on the side wall of the liquid storage tank. Then, the positioning tool for welding the liquid level gauge mounting plate is operated to allow the positioning pin on the mounting portion to pass through the mounting hole and the through hole, and the first positioning section of the positioning pin is located in the through hole, and the second positioning section of the positioning pin is located in the mounting hole. Since the first positioning section and the second positioning section are coaxial, and the first positioning section is adapted to the through hole, and the second positioning section is adapted to the mounting hole, the mounting hole of the mounting plate and the through hole on the side wall of the liquid storage tank can be quickly positioned and aligned, thereby ensuring coaxiality, and not affecting the normal installation of the subsequent liquid level gauge, thereby improving production efficiency and product quality.
[0008] According to some embodiments of the utility model, the mounting portion forms a fitting surface, the positioning pin protrudes from the fitting surface, the second positioning segment is located at an end of the first positioning segment away from the fitting surface, and the fitting surface is used to fit the inner surface of the side wall of the liquid storage tank.
[0009] According to some embodiments of the present invention, the mounting portion is provided with a magnetic body, and the magnetic body is used to be adsorbed on the inner surface of the side wall of the liquid storage tank.
[0010] According to some embodiments of the utility model, the fitting surface is provided with an embedding groove, and the magnetic body is embedded in the embedding groove.
[0011] According to some embodiments of the present invention, the end surface of the magnetic body is flush with the fitting surface.
[0012] According to some embodiments of the present invention, a fastener is provided between the magnetic body and the mounting portion.
[0013] According to some embodiments of the present invention, the diameter of the first positioning segment is greater than the diameter of the second positioning segment.
[0014] According to some embodiments of the present invention, the mounting portion is provided with a gripping portion, and the gripping portion protrudes from a side of the mounting portion away from the fitting surface.
[0015] According to some embodiments of the present utility model, the mounting portion is provided with a threaded hole, the holding portion is provided as a bolt structure, and the holding portion is threadedly connected in the threaded hole.
[0016] According to some embodiments of the present invention, two positioning pins are provided, and the two positioning pins are arranged along the length direction of the mounting portion and are parallel to each other.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
[0019] Figure 1 This is a schematic diagram of the position relationship when the liquid level gauge mounting plate is welded;
[0020] Figure 2 This is a structural schematic diagram of a positioning tool for welding a liquid level gauge mounting plate according to an embodiment of the utility model;
[0021] Figure 3 for Figure 2 A cross-sectional view of
[0022] Figure 4 This is a working schematic diagram of the positioning tool for welding the liquid level gauge mounting plate according to an embodiment of the utility model.
[0023] Figure Number:
[0024] Mounting portion 100; fitting surface 101; embedding groove 102; threaded hole 103;
[0025] Positioning pin 200; first positioning section 201; second positioning section 202;
[0026] Magnetic body 300;
[0027] Fastener 400;
[0028] A grip portion 500;
[0029] Liquid level meter mounting plate 600; mounting hole 601;
[0030] Liquid storage tank 700; through hole 701. DETAILED DESCRIPTION
[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0032] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0033] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0034] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0035] The liquid level gauge is a common component on the liquid storage tank. For example, the oil tank of the hydraulic transmission system on mechanical engineering equipment is equipped with a liquid level gauge. The liquid level gauge is used to monitor the liquid level in the oil tank so that the staff can know the storage amount of oil in the oil tank in time.
[0036] In the related art, the liquid level meter is installed on the liquid storage tank through a liquid level meter mounting plate. Specifically, the side wall of the liquid storage tank is provided with two through holes, and the liquid level meter mounting plate is provided with two mounting holes. When installing the liquid level meter, the liquid level meter mounting plate is welded to the outer wall of the liquid storage tank, and the mounting holes of the liquid level meter mounting plate are aligned with the corresponding through holes on the side wall of the liquid storage tank. Then, the mounting columns at both ends of the liquid level meter are respectively installed in the two mounting holes and penetrated through the two through holes. The liquid level meter is connected to the inner cavity of the liquid storage tank to realize the liquid level monitoring function.
[0037] However, when installing the liquid level meter, it was found that after the liquid level meter mounting plate was welded, the mounting holes of the liquid level meter mounting plate and the through holes on the side wall of the liquid storage tank were easily misaligned, and the coaxiality was difficult to ensure, which in turn affected the normal installation of the liquid level meter. Hole enlargement and rework were often required, which was cumbersome to operate and had low production efficiency. Hole enlargement and rework could also easily affect product quality.
[0038] To this end, the utility model proposes a positioning tool for welding a liquid level gauge mounting plate, which can effectively improve the above-mentioned problem.
[0039] Reference below Figures 1 to 4 The present invention describes a positioning tool for welding a liquid level gauge mounting plate according to an embodiment of the present utility model.
[0040] The positioning tool for welding the liquid level gauge mounting plate according to the embodiment of the utility model is used to position the liquid level gauge mounting plate 600 when the liquid level gauge mounting plate 600 is welded to the side wall of the liquid storage tank 700, such as Figure 1 As shown, the side wall of the liquid storage tank 700 is provided with a through hole 701, and the liquid level meter mounting plate 600 is provided with a mounting hole 601. Specifically, for a liquid level meter, two through holes 701 and two mounting holes 601 can be provided, and mounting columns can be provided at both ends of the liquid level meter, and the two mounting columns are respectively passed through the two mounting holes 601 and the two through holes 701.
[0041] like Figures 2 to 4 As shown, the positioning tool for welding the liquid level gauge mounting plate includes a mounting portion 100 and a positioning pin 200, the positioning pin 200 is arranged on the mounting portion 100, the positioning pin 200 includes a first positioning section 201 and a second positioning section 202, the first positioning section 201 and the second positioning section 202 can both be set to a cylindrical shape, the first positioning section 201 and the second positioning section 202 are coaxially arranged, and the first positioning section 201 and the second positioning section 202 are arranged along the axial direction of the positioning pin 200, the first positioning section 201 is adapted to the through hole 701, that is, the diameter of the first positioning section 201 is close to the aperture of the through hole 701, and the second positioning section 202 is adapted to the mounting hole 601, that is, the diameter of the second positioning section 202 is close to the aperture of the mounting hole 601.
[0042] In the present invention, when the level gauge mounting plate 600 needs to be welded, the level gauge mounting plate 600 is attached to the outer wall of the liquid storage tank 700, and the mounting hole 601 of the level gauge mounting plate 600 is roughly aligned with the through hole 701 on the side wall of the liquid storage tank 700. Then, the positioning tool for welding the level gauge mounting plate is operated to make the positioning pin 200 on the mounting part 100 pass through the mounting hole 601 and the through hole 701, and make the first positioning section 201 of the positioning pin 200 be located in the through hole 701, so that The second positioning section 202 of the positioning pin 200 is located in the mounting hole 601. Since the first positioning section 201 and the second positioning section 202 are coaxial, and the first positioning section 201 is adapted to the through hole 701, and the second positioning section 202 is adapted to the mounting hole 601, the mounting hole 601 of the mounting plate and the through hole 701 on the side wall of the liquid storage tank 700 can be quickly positioned and aligned, thereby ensuring coaxiality and not affecting the normal installation of the subsequent liquid level meter, thereby improving production efficiency and product quality.
[0043] In some embodiments of the present invention, Figures 2 to 4 As shown, the mounting portion 100 is formed with a fitting surface 101, the positioning pin 200 protrudes from the fitting surface 101, and the second positioning section 202 is located at one end of the first positioning section 201 away from the fitting surface 101, and the fitting surface 101 is used to fit the inner surface of the side wall of the liquid storage tank 700. For example, the mounting portion 100 can be a plate-shaped structure, one of the plate surfaces of the mounting portion 100 forms the fitting surface 101, and the positioning pin 200 can be directly welded on the fitting surface 101 or directly formed integrally with the mounting portion 100. In addition, the mounting portion 100 can also be provided with a hole, one end of the positioning pin 200 is installed in the hole, and the portion of the positioning pin 200 having the first positioning section 201 and the second positioning section 202 protrudes from the fitting surface 101, and the second positioning section 202 is farther away from the fitting surface 101 than the first positioning section 201.
[0044] In this embodiment, with such a configuration, when the liquid level gauge mounting plate 600 needs to be positioned, the fitting surface 101 of the mounting portion 100 can be fitted to the inner surface of the side wall of the liquid storage tank 700, and the second positioning section 202 can be inserted into the mounting hole 601 of the liquid level gauge mounting plate 600, and the first positioning section 201 can be inserted into the through hole 701 of the side wall of the liquid storage tank 700. The operation is simple and convenient, saving time and effort. Moreover, since the positioning tool for welding the liquid level gauge mounting plate is located in the liquid storage tank 700, the positioning tool for welding the liquid level gauge mounting plate will not interfere with the welding of the liquid level gauge mounting plate 600, and the practicality is better.
[0045] In some embodiments of the present invention, Figures 2 to 4 As shown, the mounting portion 100 is provided with a magnetic body 300, and the magnetic body 300 is used to be adsorbed on the inner surface of the side wall of the liquid storage tank 700. There can be multiple magnetic bodies 300, for example, two. When the mounting portion 100 is in a long strip shape, multiple magnetic bodies 300 can be arranged along the length direction of the mounting portion 100, and the magnetic body 300 can be a strong magnet. When the fitting surface 101 of the mounting portion 100 fits the inner surface of the side wall of the liquid storage tank 700, and the positioning pin 200 is inserted into the through hole 701 of the side wall of the liquid storage tank 700 and the mounting hole 601 of the liquid level gauge mounting plate 600, the attraction between the magnetic body 300 and the side wall of the liquid storage tank 700 can keep the positioning fixture for welding the liquid level gauge mounting plate immobile, and then when welding the liquid level gauge mounting plate 600, there is no need to hold the positioning fixture for welding the liquid level gauge mounting plate by hand, so as to prevent the positioning fixture for welding the liquid level gauge mounting plate from falling, which is more convenient to use and more practical.
[0046] In some embodiments of the present invention, Figures 2 to 4 As shown, the fitting surface 101 is provided with an embedding groove 102, and the magnetic body 300 is embedded in the embedding groove 102. For example, there may be multiple embedding grooves 102, for example, two. When the mounting portion 100 is in a long strip shape, the multiple embedding grooves 102 may be arranged along the length direction of the mounting portion 100, and the multiple magnetic bodies 300 are respectively embedded in the multiple embedding grooves 102. Such a configuration makes the installation of the magnetic body 300 more convenient and stable, and can reduce the interference caused by the magnetic body 300 on the fitting between the fitting surface 101 and the inner surface of the side wall of the liquid storage tank 700, so that the fitting between the fitting surface 101 and the inner surface of the side wall of the liquid storage tank 700 is more tightly.
[0047] In some embodiments of the present invention, Figures 2 to 4As shown, the end surface of the magnetic body 300 is flush with the fitting surface 101. That is, the surface of the end of the magnetic body 300 away from the end surface of the embedding groove 102 is flush with the fitting surface 101. Such a configuration can not only further reduce the interference of the magnetic body 300 on the fitting between the fitting surface 101 and the inner surface of the side wall of the liquid storage tank 700, thereby making the fitting between the fitting surface 101 and the inner surface of the side wall of the liquid storage tank 700 more closely, but also can make the magnetic body 300 closer to the inner surface of the side wall of the liquid storage tank 700, thereby making the attraction between the magnetic body 300 and the side wall of the liquid storage tank 700 greater and the attraction effect better.
[0048] In some embodiments of the present invention, Figures 2 to 4 As shown, a fastener 400 is provided between the magnetic body 300 and the mounting portion 100. For example, the magnetic body 300 may be provided with a first hole position, and the mounting portion 100 may be provided with a second hole position corresponding to the first hole position, and the fastener 400 may be a cross recessed countersunk screw, and when the magnetic body 300 is fitted into the embedding slot 102, the first hole position is aligned with the second hole position, and then the cross recessed countersunk screw can be installed.
[0049] In this embodiment, such an arrangement can prevent the magnetic body 300 from being randomly removed from the embedding groove 102, thereby making the installation of the magnetic body 300 more stable.
[0050] In some embodiments of the present invention, Figures 2 to 4 As shown, the diameter of the first positioning section 201 is larger than the diameter of the second positioning section 202. Generally, the diameter of the through hole 701 on the side wall of the liquid storage tank 700 is larger than the diameter of the mounting hole 601 of the liquid level meter mounting plate 600. In this embodiment, the diameter of the first positioning section 201 is larger than the diameter of the second positioning section 202, which not only facilitates the second positioning section 202 to pass through the through hole 701, but also enables the first positioning section 201 to fit with the through hole 701, and the second positioning section 202 to fit with the mounting hole 601, which is more practical.
[0051] In some embodiments of the present invention, Figures 2 to 4 As shown, the mounting portion 100 is provided with a gripping portion 500, and the gripping portion 500 protrudes from the side of the mounting portion 100 away from the fitting surface 101. In this embodiment, the gripping portion 500 is provided, and the gripping portion 500 protrudes from the side of the mounting portion 100 away from the fitting surface 101, and the staff can hold the gripping portion 500 to insert the positioning pin 200 into the through hole 701 and the mounting hole 601, or pull the positioning pin 200 out of the through hole 701 and the mounting hole 601, which is more convenient to operate and saves time and effort.
[0052] In some embodiments of the present invention, Figures 2 to 4As shown, the mounting portion 100 is provided with a threaded hole 103, the gripping portion 500 is provided with a bolt structure, and the gripping portion 500 is threadedly connected in the threaded hole 103. The gripping portion 500 is provided with a bolt structure, the outer wall of the gripping portion 500 is provided with an external thread, and the inner wall of the threaded hole 103 is provided with an internal thread. When installing the gripping portion 500, the gripping portion 500 can be threadedly connected in the threaded hole 103 through the matching of the external thread and the internal thread, and the installation and removal of the gripping portion 500 are simple and convenient.
[0053] It should be noted that in some other embodiments of the present invention, the gripping portion 500 may also be directly welded to the mounting portion 100 or formed integrally therewith.
[0054] In some embodiments of the present invention, Figures 2 to 4 As shown, two positioning pins 200 are provided, and the two positioning pins 200 are arranged along the length direction of the mounting portion 100 and are parallel to each other. Since both ends of the liquid level meter are generally provided with mounting columns, correspondingly, the liquid level meter mounting plate 600 is generally provided with two mounting holes 601, and the side wall of the liquid storage tank 700 is generally provided with two through holes 701. In this embodiment, two positioning pins 200 are provided, and the two positioning pins 200 are arranged along the length direction of the mounting portion 100 and are parallel to each other, so that the two mounting holes 601 of the liquid level meter mounting plate 600 can be coaxially aligned with the two through holes 701 of the liquid storage tank 700, respectively, so as to achieve a better positioning effect on the liquid level meter mounting plate 600.
[0055] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A positioning tool for welding a liquid level gauge mounting plate, used for positioning the liquid level gauge mounting plate when the liquid level gauge mounting plate is welded to the side wall of a liquid storage tank, the side wall of the liquid storage tank is provided with a through hole, and the liquid level gauge mounting plate is provided with a mounting hole, characterized in that: The positioning tool for welding the liquid level gauge mounting plate comprises: Installation Department; A locating pin is arranged on the mounting portion, and the locating pin includes a first locating section and a second locating section which are coaxially arranged and arranged along the axial direction of the locating pin, the first locating section is adapted to the through hole, and the second locating section is adapted to the mounting hole.
2. The positioning tool for welding the liquid level gauge mounting plate according to claim 1, characterized in that: The mounting portion is formed with a fitting surface, the positioning pin protrudes from the fitting surface, the second positioning section is located at an end of the first positioning section away from the fitting surface, and the fitting surface is used to fit the inner surface of the side wall of the liquid storage tank.
3. The positioning tool for welding the liquid level gauge mounting plate according to claim 2, characterized in that: The mounting portion is provided with a magnetic body, and the magnetic body is used to be adsorbed on the inner surface of the side wall of the liquid storage tank.
4. The positioning tool for welding the liquid level gauge mounting plate according to claim 3, characterized in that: The fitting surface is provided with an embedding groove, and the magnetic body is embedded in the embedding groove.
5. The positioning tool for welding the liquid level gauge mounting plate according to claim 4, characterized in that: The end surface of the magnetic body is flush with the bonding surface.
6. The positioning tool for welding the liquid level gauge mounting plate according to claim 3, characterized in that: A fastener is provided between the magnetic body and the mounting portion.
7. The positioning tool for welding the liquid level gauge mounting plate according to any one of claims 2 to 6, characterized in that: The diameter of the first positioning section is greater than the diameter of the second positioning section.
8. The positioning tool for welding the liquid level gauge mounting plate according to any one of claims 2 to 6, characterized in that: The mounting portion is provided with a gripping portion, and the gripping portion protrudes from a side of the mounting portion away from the fitting surface.
9. The positioning tool for welding the liquid level gauge mounting plate according to claim 8, characterized in that: The mounting portion is provided with a threaded hole, the holding portion is provided with a bolt structure, and the holding portion is threadedly connected in the threaded hole.
10. The positioning tool for welding the liquid level gauge mounting plate according to any one of claims 1 to 6, characterized in that: There are two positioning pins, and the two positioning pins are arranged along the length direction of the mounting portion and are parallel to each other.
