Three-shaft full-automatic screw locking machine
By introducing an adjustment support part and a moving platform into the automatic screw lock machine, the problem of excessively long material collection stroke is solved, and more efficient screw locking operation is achieved, adapting to the processing needs of different products, and improving the overall efficiency of the equipment is improved and practicality.
Patent Information
- Application Number
- CN202420119847.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The current automatic screw locking machine has too long moving material collection strokes, resulting in low locking efficiency and inability to meet the processing needs of different products, especially the processing efficiency of large products is not high.
A three-axis fully automatic screw lock machine is designed. By setting up an adjustable support on the workbench, the height of the feeder is adjusted, and the stroke of electric batch material is reduced. The mobile platform and synchronous belt system are used to realize automated screw locks. Payment improves the operating efficiency of the equipment.
By adjusting the feeder height and automated payment locking system, the overall efficiency of the equipment is significantly improved, and it can more flexibly adapt to the processing needs of different products, enhancing the practicality of the equipment.
Smart Images

Figure CN222289337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic mechanized equipment, in particular to a three-axis full-automatic screw locking machine. Background Art
[0002] The automatic screw locking machine in the prior art includes an automatic nail feeding machine, a control system, a positioning system, and a locking system. The locking system generally includes a chuck and an electric screwdriver. The chuck includes a splint. When the automatic locking machine blows the screw into the chuck, the bottom end of the splint will clamp the head of the screw, and then wait for the screwdriver head of the electric screwdriver to move downward and contact the head of the screw. After that, the lower end of the splint opens so that the screw is no longer affected by the clamping action of the splint. After that, the electric screwdriver head of the electric screwdriver rotates and continues to move downward, and the screw is installed under the action of the electric screwdriver head.
[0003] However, the automatic nail feeders on most existing automatic screw locking machines are directly installed on the workbench and cannot be adjusted in height, which makes the stroke of the electric screwdriver moving up and down to pick up materials too large, reducing the overall locking efficiency. Some equipment will lower the height of the truss to reduce the stroke of the electric screwdriver moving up and down to pick up materials. Such equipment cannot process large products, resulting in low practicality of the equipment and inability to meet the processing needs of different products. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a three-axis fully automatic screw locking machine, which aims to solve the problem that the locking efficiency is reduced due to the long screw removal distance.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a three-axis fully automatic screw locking machine, including a workbench, an electric screwdriver and a truss suspended on the surface of the workbench, the electric screwdriver can move on the truss and approach the workbench, feeders for different materials are provided on both sides of the workbench along the moving direction of the electric screwdriver, a moving platform is provided between the two feeders, the workbench is provided with an adjustment support part for adjusting the height of the feeder, and the workbench is also provided with a heat dissipation system.
[0006] Preferably, the adjustment support part includes a plurality of columns erected on the workbench, a seat is provided on the top of the plurality of columns, mounting plates are provided on both sides of the seat, a plurality of fixing holes are symmetrically provided on the mounting plates, and the plurality of fixing holes are arranged up and down, the feeder is arranged between the two mounting plates, and is fixed to two of the fixing holes on the same plane by bolts.
[0007] Preferably, the workbench comprises:
[0008] A bottom plate, wherein the bottom plate is provided with a plurality of connection holes;
[0009] The outer frame is arranged on the base, the outer frame is integrally formed, and has openings at the top and bottom, and a plurality of mounting slots are arranged on the side walls around the outer frame;
[0010] Left and right cover plates, which are arranged on the left and right sides of the outer frame;
[0011] The truss is arranged on the bottom plate and passes through the upper opening of the outer frame. The truss is provided with reinforcing ribs fixed to the bottom plate.
[0012] Preferably, the heat dissipation system includes heat dissipation holes and a heat dissipation fan arranged on the outer frame.
[0013] Preferably, a keyboard drawer is provided on the outer frame, and the keyboard drawer is accommodated in the outer frame.
[0014] Preferably, the mobile platform includes a bracket fixed on the base plate, the bracket is arranged between the left and right cover plates, the bracket is provided with a guide rail group, the guide rail group is provided with a slider, the front and rear sides of the guide rail group are provided with synchronous wheels, the synchronous wheels are provided with a synchronous belt for pulling the slider, one side of the bracket is provided with a motor whose output end is connected to a synchronous wheel, and the slider is provided with a mounting platform; the bracket is also provided with a cover plate.
[0015] Preferably, it also includes a protective cover, which is connected to the outer frame, and has flippable flaps hingedly connected on all four sides of the protective cover, transparent plates are provided on the flaps on the left and right sides of the protective cover, and an industrial computer is embedded on the flap on the front side of the protective cover.
[0016] The beneficial effect of the utility model is that by arranging an adjustment support part on the workbench and arranging the feeder on the adjustment support part, the height of the feeder can be adjusted according to demand, the stroke of the electric batch material taking can be reduced, and the efficiency of the equipment operation can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the utility model after removing the protective cover;
[0019] Figure 3 It is a structural schematic diagram of the adjustment support part in the utility model;
[0020] Figure 4 It is a schematic diagram of the exploded structure of the workbench in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the mobile platform in the utility model. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0023] See also Figure 1 and Figure 2 The present embodiment provides a three-axis fully automatic screw locking machine, including a workbench 10, a truss 20 installed on the workbench 10, a horizontally arranged mobile module is provided on the truss 20, a vertically arranged mobile module is provided on the mobile module, an electric screwdriver 30 is installed on the vertically arranged mobile module, a horizontally arranged mobile module and a vertically arranged mobile module are provided on the truss 20, so that the electric screwdriver 30 can move on the truss 20 and can drive the electric screwdriver 30 to approach the workbench 10, feeders 40 for different materials are provided on both sides of the workbench 10 along the moving direction of the electric screwdriver 30, a mobile platform 50 is provided between the two feeders 40, the workbench 10 is provided with an adjustment support part 60 for adjusting the height of the feeder 40, and the workbench 10 is also provided with a heat dissipation system;
[0024] Among them, see Figure 3 The adjustment support part 60 includes a plurality of columns 601 erected on the workbench 10, a seat 602 is provided on the top of the plurality of columns 601, mounting plates 603 are provided on both sides of the seat 602, a plurality of fixing holes 604 are symmetrically provided on the mounting plates 603, and the plurality of fixing holes 604 are arranged up and down, and the feeder 40 is arranged between the two mounting plates 603 and fixed to two fixing holes 604 on the same plane by bolts. By adjusting the corresponding positions of the feeder 40 and the fixing holes 604, the height adjustment of the feeder 40 can be realized to reduce the stroke of the electric batch 30 for taking materials.
[0025] Also, see Figure 4The workbench 10 includes a bottom plate 101, an outer frame 102, and left and right cover plates 103. The bottom plate 101 is provided with a plurality of connection holes, through which the components of the device can be installed on the bottom plate 101; the outer frame 102 is arranged on the base 602, and the outer frame 102 wraps the components of the device inside. The outer frame 102 is integrally formed, and has openings at the top and bottom. The side walls around the outer frame 102 are provided with a plurality of mounting slots 1020. The mounting slots 1020 on the side walls around the outer frame 102 can facilitate the installation of buttons, connectors, etc., and the outer frame 102 is also provided with keys. The disk drawer 103 and the keyboard drawer 103 are accommodated in the outer frame 102, and the mouse and keyboard are placed in the keyboard drawer 103. The keyboard drawer 103 is provided to reduce the space occupied by the device and effectively reduce the size of the device; the left and right cover plates 103 are arranged on the left and right sides of the upper opening of the outer frame 102; wherein, the truss 20 is arranged on the bottom plate 101 and passes through the upper opening of the outer frame 102. The truss 20 is provided with reinforcing ribs 201 fixed to the bottom plate 101. The reinforcing ribs 201 are provided to improve the stability of the movement of the electric screwdriver 30 to avoid the problem of shaking when the electric screwdriver 30 moves.
[0026] Furthermore, heat dissipation holes 1021 are arranged around the outer frame 102, and a heat dissipation fan is provided on the rear side wall of the outer frame 102. The heat dissipation holes 1021 and the heat dissipation fan constitute a heat dissipation system. The heat dissipation holes 1021 are connected to the outside. While the heat dissipation fan dissipates heat, the external cold air enters the outer frame 102 through the heat dissipation holes 1021 to achieve fast heat dissipation and ensure the service life of the components of the equipment.
[0027] For details, please refer to Figure 5 The mobile platform 50 includes a longitudinally arranged bracket 501 fixed on the bottom plate 101, the bracket 501 is arranged between the left and right cover plates 103, a guide rail group 502 is arranged on the bracket 501, a slider 503 is arranged on the guide rail group 502, synchronous wheels 504 are arranged on the front and rear sides of the guide rail group 502, and a synchronous belt 505 for pulling the slider 503 is arranged on the synchronous wheel 504. A motor 506 connected to a synchronous wheel 504 at one side of the bracket 501 is provided, and a mounting platform 507 is provided on the slider 503; the bracket 5 01 is also provided with a cover plate 508. When working, the motor 506 drives the synchronous wheel 504 to drive the synchronous belt 505, so that the synchronous belt 505 drives the mounting platform 507 on the slider 503 to move. The mounting platform 507 can be installed with a fixture, and the product is placed on the fixture. The slider 503 drives the product to the bottom of the electric screwdriver 30, and the electric screwdriver 30 moves back and forth between the two feeders 40 to take the material, and the different screws are locked in the corresponding positions of the product. The screw locking is completed automatically, which reduces the participation of manual labor and improves the production efficiency. In other embodiments, the mobile platform 50 is driven by a screw rod and a motor, and the screw rod replaces the synchronous wheel 504 and the synchronous belt 505.
[0028] In the utility model, a protective cover 104 is connected to an outer frame 102, and a reversible flap 105 is hingedly connected to the protective cover 104 on all sides. Transparent plates 106 are provided on the flaps 105 on the left and right sides of the protective cover 104, and an industrial computer 107 is embedded on the flap 105 on the front side of the protective cover 104. The transparent plate 106 is provided on the protective cover 104, which can facilitate the operator to observe, and there is no need to observe directly in front of the equipment, thereby ensuring the safety of the operator. In addition, a grating 108 is provided on the front side of the protective cover 104 to prevent the operator from reaching into the equipment and preventing the equipment from operating, thereby playing a protective role.
[0029] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
Claims
1. A three-axis fully automatic screw locking machine, comprising a workbench, an electric screwdriver and a truss suspended on the surface of the workbench, wherein the electric screwdriver can move on the truss and approach the workbench, characterized in that: Feeders for different materials are arranged on both sides of the workbench along the moving direction of the electric screwdriver, a moving platform is arranged between the two feeders, an adjusting support part for adjusting the height of the feeder is arranged on the workbench, and a heat dissipation system is also arranged on the workbench.
2. The three-axis fully automatic screw locking machine according to claim 1 is characterized in that: The adjustment support part includes a plurality of columns erected on the workbench, a seat is provided on the top of the plurality of columns, mounting plates are provided on both sides of the seat, a plurality of fixing holes are symmetrically provided on the mounting plates, and the plurality of fixing holes are arranged up and down. The feeder is arranged between the two mounting plates and fixed to two fixing holes on the same plane by bolts.
3. The three-axis fully automatic screw locking machine according to claim 1 is characterized in that: The workbench includes: A bottom plate, wherein the bottom plate is provided with a plurality of connection holes; The outer frame is arranged on the base, the outer frame is integrally formed, and has openings at the top and bottom, and a plurality of mounting slots are arranged on the side walls around the outer frame; Left and right cover plates, which are arranged on the left and right sides of the outer frame; The truss is arranged on the bottom plate and passes through the upper opening of the outer frame. The truss is provided with reinforcing ribs fixed to the bottom plate.
4. The three-axis fully automatic screw locking machine according to claim 3 is characterized in that: The heat dissipation system includes heat dissipation holes arranged on the outer frame and a heat dissipation fan.
5. The three-axis fully automatic screw locking machine according to claim 3 is characterized in that: The outer frame is provided with a keyboard drawer, and the keyboard drawer is accommodated in the outer frame.
6. The three-axis fully automatic screw locking machine according to claim 3 is characterized in that: The mobile platform includes a bracket fixed on the base plate, the bracket is arranged between the left and right cover plates, the bracket is provided with a guide rail group, the guide rail group is provided with a slider, the front and rear sides of the guide rail group are provided with synchronous wheels, the synchronous wheels are provided with a synchronous belt for pulling the slider, one side of the bracket is provided with a motor whose output end is connected to a synchronous wheel, and the slider is provided with a mounting platform; the bracket is also provided with a cover plate.
7. The three-axis fully automatic screw locking machine according to claim 3 is characterized in that: The protective cover is connected to the outer frame, and the protective cover is hingedly connected with flip-over plates on all sides. Transparent plates are arranged on the flip plates on the left and right sides of the protective cover, and an industrial computer is embedded on the flip plate on the front side of the protective cover.
