Taper sleeve automatic polishing machine with dust recovery device

By introducing a dust recovery device into the cone sleeve automatic polishing machine, and using gear transmission and filter structure, the problem of the lack of dust recovery function of the cone sleeve automatic polishing machine is solved, which significantly reduces the cleaning burden of staff and improves polishing efficiency and environmental sanitation.

CN222289760UActive Publication Date: 2025-01-03JIANGSU ANDUN INTELLIGENT MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421508174.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-01-03
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The automatic cone polishing machine lacks dust recovery function, which makes it more difficult for staff to clean.

Method used

A cone-shell automatic polishing machine with dust recovery device is designed, using a gear transmission structure and a filter structure, and the polishing component is driven by a power component to polish. At the same time, the dust absorption component uses a fan and a filter to suck in and filter dust, and collects it in a concentrated manner. Inside the dust box.

Benefits of technology

It realizes effective dust capture during the polishing process, reduces the cleaning burden of staff, maintains the cleanliness and hygiene of the working environment, and improves the polishing efficiency and quality.

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Abstract

The utility model relates to the technical field of polishing machine equipment, in particular to an automatic taper sleeve polishing machine with a dust recovery device, and solves the technical problem that the cleaning difficulty of workers is increased due to the fact that the automatic taper sleeve polishing machine does not have the dust recovery function. According to the technical scheme, the automatic taper sleeve polishing machine with the dust recovery device comprises a bottom plate, universal wheels, a telescopic support, supporting legs, a polishing box, a partition plate, a power assembly, a polishing assembly and a dust absorption assembly; through the synergistic effect of the power assembly, the polishing assembly and the dust absorption assembly, stable and strong power is provided for the polishing assembly, it is ensured that the polishing assembly can complete polishing rapidly and evenly, meanwhile, dust generated in the polishing process is effectively captured and collected, and therefore the cleanliness and sanitation of the working environment are maintained; and the burden of workers on the aspect of cleaning work is obviously relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing machine equipment, in particular to a cone sleeve automatic polishing machine with a dust recovery device. Background Art

[0002] The taper sleeve polishing machine is mainly used to polish the surface of workpieces such as taper sleeves. Through polishing, burrs, oxide layers, scratches and other uneven parts on the workpiece surface can be removed, making the surface smoother and brighter.

[0003] At present, the cone sleeve polishing process of the wire factory mainly relies on manual operation. This method not only occupies a large number of personnel, but also has low efficiency. At the same time, the quality of processing is difficult to maintain stable. At the same time, the general cone sleeve polishing machine does not have the function of dust recovery, so that the dust in the polishing process falls on the equipment, which is difficult for the staff to clean it.

[0004] Therefore, in view of the fact that the above-mentioned cone sleeve automatic polishing machine does not have the function of dust recovery, which increases the difficulty of cleaning for the staff, an automatic cone sleeve polishing machine with a dust recovery device can be designed. Through the gear transmission structure and the filtering structure, the dust generated during the polishing process can be cleaned conveniently while polishing the cone sleeve. Utility Model Content

[0005] In order to overcome the problem that the automatic cone sleeve polishing machine does not have the function of dust recovery, which increases the difficulty of cleaning for the staff.

[0006] The technical solution of the utility model is: an automatic cone sleeve polishing machine with a dust recovery device, comprising a base plate, universal wheels, telescopic brackets, legs, a polishing box, partitions, a power component, a polishing component, and a dust absorption component; four groups of universal wheels are installed at the lower end of the base plate, four groups of telescopic brackets are installed at the lower end of the base plate, and the telescopic ends of each group of telescopic brackets are installed with legs for fixing the automatic cone sleeve polishing machine, a polishing box for polishing work is installed at the upper end of the base plate, a partition is installed in the polishing box to divide the polishing box into an upper cavity and a lower cavity, a gear transmission structure is arranged in the power component that drives the polishing component to work, the power component is installed in the upper cavity of the upper section, the polishing component is installed at the rear end of the No. 2 rotating shaft in the power component, and a filtering structure is arranged in the dust absorption component and is installed in the lower cavity.

[0007] Preferably, the base plate is the supporting base of the entire polishing machine, and four sets of universal wheels are installed at the lower end of the base plate to facilitate the movement of the polishing machine. At the same time, four sets of telescopic brackets are also installed at the lower end of the base plate, and the telescopic ends of each set of telescopic brackets are installed with supporting feet. These supporting feet can ensure the stability of the polishing machine on different ground surfaces under the adjustment of the telescopic brackets. The power assembly is the driving part of the polishing machine, which is provided with a gear transmission structure. Through the precise transmission of the gears, the polishing assembly is driven to perform efficient and stable polishing work. The polishing assembly is the component that actually performs the polishing operation, which can ensure that the cone sleeve achieves the ideal surface finish during the polishing process. The dust absorption assembly is responsible for collecting the dust generated during the polishing process. A filtering structure is provided in the dust absorption assembly, so that the dust can be blocked in the dust collection box, which is convenient for the subsequent cleaning by the staff.

[0008] Preferably, the power assembly includes a servo motor, a No. 1 rotating shaft, a coupling, and a No. 1 bevel gear; the servo motor that drives the No. 1 rotating shaft to rotate is installed in the upper cavity surrounded by the polishing box and the partition, the left end of the No. 1 rotating shaft is installed with a coupling and is connected to the output shaft of the servo motor through the coupling, the upper end of the partition is installed with a protective shell, the right end of the No. 1 rotating shaft extends into the protective shell and is fixedly connected to the No. 1 bevel gear, the servo motor is the driving source of the power assembly, responsible for providing stable and controllable power for the entire polishing process, the output shaft of the servo motor is connected to the No. 1 rotating shaft through the coupling, the rotational power of the motor is transmitted to the No. 1 rotating shaft, thereby driving the No. 1 bevel gear to rotate.

[0009] Preferably, the power assembly also includes a No. 2 rotating shaft and a No. 2 bevel gear; the front end of the No. 2 rotating shaft extends into the protective shell and is fixedly connected to the No. 2 bevel gear, the rear end of the No. 2 rotating shaft is rotatably connected to the polishing assembly, and the No. 1 bevel gear is meshingly connected to the No. 2 bevel gear. The meshing connection between the No. 1 bevel gear and the No. 2 bevel gear realizes the transmission of rotational power and the change of direction. When the No. 1 bevel gear rotates, the No. 2 bevel gear will also rotate synchronously, thereby driving the No. 2 rotating shaft to rotate.

[0010] Preferably, the polishing assembly includes a fixed seat, a polishing wheel, and a fixed plate; the fixed seat is installed at the upper end of the partition and is located at the rear end of the No. 2 bevel gear, the fixed seat is rotatably connected with the No. 2 rotating shaft and the No. 2 rotating shaft extends backward to the rear end of the fixed seat, the rear end of the No. 2 rotating shaft is installed with a fixed plate, and the fixed plate is installed with a polishing wheel for polishing the taper sleeve. The fixed seat is the basic part of the polishing assembly, and a bearing is designed inside the fixed seat to achieve a rotational connection with the No. 2 rotating shaft. This design ensures the stable rotation of the No. 2 rotating shaft in the fixed seat. The fixed plate is used to install and fix the polishing wheel, and is connected to the No. 2 rotating shaft to realize the rotational movement of the polishing wheel. The fixed plate is designed with a mounting hole matching the polishing wheel for fixing the polishing wheel. The polishing wheel is used to polish the taper sleeve, and the polishing wheel is made of wear-resistant and high-hardness material, such as steel and ceramic.

[0011] Preferably, the dust absorption component includes a fan and a dust box; the fan is installed in the lower cavity enclosed by the polishing box and the partition, the dust box is installed in the cavity and is located at the rear end of the fan, the fan and the dust box are connected by a hose, the fan is the power source in the dust absorption component, and is used to generate suction to suck the dust generated during the polishing process into the dust box. When the fan is running, negative pressure is generated, so that a low-pressure area is formed inside the dust box, thereby attracting the dust generated during the polishing process. The dust box is the main container for collecting dust and is used to temporarily store the dust sucked in by the fan.

[0012] Preferably, the dust absorption assembly includes a filter plate, a filter screen, a slide groove, and a convex rail; a slide groove is provided at the bottom of the dust collection box, and the lower end outer wall of the filter plate is integrally fixedly connected with a convex rail that matches the slide groove; a filter screen for blocking dust is installed in the filter plate and is slidably connected to the slide groove through the convex rail; the filter plate and the filter screen are used in combination to block and filter the inhaled dust and prevent the dust from being directly discharged into the environment; the filter plate is slidably connected to the slide groove through the convex rail, which is convenient for installation and disassembly; when the dust is sucked into the dust collection box, it is filtered through the filter screen, and the dust particles are intercepted on the filter screen, so that clean air flows out of the dust collection box.

[0013] Preferably, the dust absorption assembly includes a dust suction pipe and a dust suction hood; the front end of the dust suction pipe is installed in the dust suction box, the upper end of the dust suction pipe extends to the upper cavity enclosed by the polishing box and the partition and is installed with a trumpet-shaped dust suction hood, the dust suction pipe and the dust suction hood together constitute a dust suction channel for sucking the dust generated during the polishing process into the dust suction box, the upper end of the dust suction pipe is installed with a trumpet-shaped dust suction hood, and the design of the dust suction hood can increase the dust suction area and improve the dust suction efficiency.

[0014] Beneficial effects of the utility model:

[0015] 1. Under the synergistic effect of the power component, polishing component and dust absorption component, it not only provides stable and powerful power for the polishing component to ensure that it can complete the polishing operation quickly and evenly, but also effectively captures and collects the dust generated during the polishing process, thereby maintaining the cleanliness and hygiene of the working environment and significantly reducing the burden on the staff in cleaning work;

[0016] 2. A trumpet-shaped dust hood is installed at the upper end of the dust suction pipe. The design of the dust hood can increase the dust suction area and improve the dust suction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a three-dimensional structural schematic diagram of a cone sleeve automatic polishing machine with a dust recovery device of the utility model;

[0018] Figure 2What is shown is a front view schematic diagram of a cone sleeve automatic polishing machine with a dust recovery device of the utility model;

[0019] Figure 3 What is shown is a top view schematic diagram of a cone sleeve automatic polishing machine with a dust recovery device of the utility model;

[0020] Figure 4 The three-dimensional structure schematic diagram of the power assembly of the cone sleeve automatic polishing machine with a dust recovery device of the utility model is shown;

[0021] Figure 5 Shown is a three-dimensional structural schematic diagram of a polishing assembly of a cone sleeve automatic polishing machine with a dust recovery device of the utility model;

[0022] Figure 6 What is shown is a three-dimensional structural schematic diagram of the dust absorption component of the cone sleeve automatic polishing machine with a dust recovery device of the utility model.

[0023] Explanation of the reference numerals in the accompanying drawings: 1. base plate; 2. universal wheel; 3. telescopic bracket; 4. support foot; 5. polishing box; 6. partition; 701. servo motor; 702. rotating shaft No. 1; 703. coupling; 704. bevel gear No. 1; 705. rotating shaft No. 2; 706. bevel gear No. 2; 801. fixing seat; 802. polishing wheel; 803. fixing plate; 901. fan; 902. dust collection box; 903. filter plate; 904. filter net; 905. slide groove; 906. convex rail; 907. dust collection pipe; 908. dust collection hood. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-3The utility model provides an embodiment: an automatic cone sleeve polishing machine with a dust recovery device, comprising a base plate 1, a universal wheel 2, a telescopic bracket 3, a support leg 4, a polishing box 5, a partition 6, a power component, a polishing component, and a dust absorption component; four sets of universal wheels 2 are installed at the lower end of the base plate 1, and four sets of telescopic brackets 3 are installed at the lower end of the base plate 1, and the telescopic ends of each set of telescopic brackets 3 are installed with support legs 4 for fixing the automatic cone sleeve polishing machine, a polishing box 5 for polishing work is installed at the upper end of the base plate 1, and a partition 6 for dividing the polishing box 5 into an upper cavity and a lower cavity is installed in the polishing box 5, a gear transmission structure is provided in the power component that drives the polishing component to work, the power component is installed in the upper cavity of the upper section, the polishing component is installed at the rear end of the second rotating shaft 705 in the power component, and a filtering structure is provided in the dust absorption component and is installed in the lower section In the cavity, the base plate 1 is the supporting base of the entire polishing machine. Four sets of universal wheels 2 are installed at the lower end of the base plate 1 to facilitate the movement of the polishing machine. At the same time, four sets of telescopic brackets 3 are also installed at the lower end of the base plate 1. The telescopic end of each set of telescopic brackets 3 is installed with supporting feet 4. These supporting feet 4 can ensure the stability of the polishing machine on different ground surfaces under the adjustment of the telescopic brackets 3. The power assembly is the driving part of the polishing machine, which is provided with a gear transmission structure. Through the precise transmission of the gears, the polishing assembly is driven to perform efficient and stable polishing work. The polishing assembly is the component that actually performs the polishing operation, which can ensure that the cone sleeve achieves the ideal surface finish during the polishing process. The dust absorption assembly is responsible for collecting the dust generated during the polishing process. A filtering structure is provided in the dust absorption assembly, so that the dust can be blocked in the dust collection box 902, which is convenient for the subsequent cleaning by the staff.

[0026] See also Figure 4-5In this embodiment, the power assembly includes a servo motor 701, a No. 1 rotating shaft 702, a coupling 703, and a No. 1 bevel gear 704; the servo motor 701 driving the No. 1 rotating shaft 702 to rotate is installed in the upper cavity surrounded by the polishing box 5 and the partition 6, the left end of the No. 1 rotating shaft 702 is installed with a coupling 703 and is connected to the output shaft of the servo motor 701 through the coupling 703, the upper end of the partition 6 is installed with a protective shell, the right end of the No. 1 rotating shaft 702 extends into the protective shell and is fixedly connected to the No. 1 bevel gear 704, the power assembly also includes a No. 2 rotating shaft 705 and a No. 2 bevel gear 706; the No. 2 rotating shaft The front end of the shaft 705 extends into the protective shell and is fixedly connected with the second bevel gear 706. The rear end of the second rotating shaft 705 is rotatably connected to the polishing assembly. The first bevel gear 704 is meshedly connected to the second bevel gear 706. The servo motor 701 is the driving source of the power assembly and is responsible for providing stable and controllable power for the entire polishing process. The output shaft of the servo motor 701 is connected to the first rotating shaft 702 through a coupling 703, and the rotational power of the motor is transmitted to the first rotating shaft 702, thereby driving the first bevel gear 704 to rotate. The meshing connection between the first bevel gear 704 and the second bevel gear 706 realizes the rotation. The transmission of power and the change of direction, when the No. 1 bevel gear 704 rotates, the No. 2 bevel gear 706 will also rotate synchronously, thereby driving the No. 2 rotating shaft 705 to rotate, and the polishing assembly includes a fixed seat 801, a polishing wheel 802, and a fixed plate 803; the fixed seat 801 is installed at the upper end of the partition 6 and is located at the rear end of the No. 2 bevel gear 706, the No. 2 rotating shaft 705 is rotatably connected in the fixed seat 801 and the No. 2 rotating shaft 705 extends backward to the rear end of the fixed seat 801, the rear end of the No. 2 rotating shaft 705 is installed with a fixed plate 803, and the fixed plate 803 is installed with a polishing wheel 802 for polishing the cone sleeve, and the fixed seat 801 is the basic part of the polishing assembly. A bearing is designed inside the fixed seat 801 to achieve a rotational connection with the No. 2 rotating shaft 705. This design ensures the stable rotation of the No. 2 rotating shaft 705 in the fixed seat 801. The fixed plate 803 is used to install and fix the polishing wheel 802, and is connected to the No. 2 rotating shaft 705 to achieve the rotational movement of the polishing wheel 802. The fixed plate 803 is designed with a mounting hole matching the polishing wheel 802 inside, which is used to fix the polishing wheel 802. The polishing wheel 802 is used to polish the tapered sleeve. The polishing wheel 802 is made of wear-resistant and high-hardness materials, such as steel and ceramics.

[0027] See also Figure 6In this embodiment, the dust absorption component includes a fan 901 and a dust box 902; the fan 901 is installed in the lower cavity surrounded by the polishing box 5 and the partition 6, the dust box 902 is installed in the cavity and is located at the rear end of the fan 901, the fan 901 and the dust box 902 are connected by a hose, and the dust absorption component includes a filter plate 903, a filter screen 904, a slide 905, and a convex rail 906; a slide 905 is provided at the bottom of the dust box 902, and the lower end outer wall of the filter plate 903 is integrally fixedly connected to the outer wall of the filter plate 903. A convex rail 906 is connected to the slide 905, and a filter screen 904 for blocking dust is installed in the filter plate 903 and is slidably connected to the slide 905 through the convex rail 906. The dust absorption component includes a dust suction pipe 907 and a dust suction cover 908; the front end of the dust suction pipe 907 is installed in the dust suction box 902, and the upper end of the dust suction pipe 907 extends to the upper cavity surrounded by the polishing box 5 and the partition 6 and is installed with a trumpet-shaped dust suction cover 908. The fan 901 is the power source in the dust absorption component and is used to The dust generated during the polishing process is sucked into the dust box 902 by generating suction force. When the fan 901 is running, negative pressure is generated, so that a low-pressure area is formed inside the dust box 902, thereby attracting the dust generated during the polishing process. The dust box 902 is the main container for collecting dust and is used to temporarily store the dust sucked by the fan 901. The filter plate 903 is used in combination with the filter screen 904 to block and filter the sucked dust to prevent the dust from being directly discharged into the environment. The filter plate 903 is slidably connected to the slide groove 906 through the convex rail 906. 05, which is easy to install and disassemble. When the dust is sucked into the dust box 902, it is filtered through the filter 904, and the dust particles are intercepted on the filter 904, so that clean air flows out of the dust box 902. The dust suction pipe 907 and the dust hood 908 together constitute a dust suction channel for sucking the dust generated during the polishing process into the dust box 902. A trumpet-shaped dust hood 908 is installed on the upper end of the dust suction pipe 907. The design of the dust hood 908 can increase the dust suction area and improve the dust suction efficiency.

[0028] When performing the polishing operation, the staff first starts the servo motor 701. At this time, the power of the servo motor 701 drives the No. 1 rotating shaft 702 to start rotating, and then drives the No. 1 bevel gear 704 to rotate. Due to the meshing relationship between the No. 1 bevel gear 704 and the No. 2 bevel gear 706, the rotation of the No. 1 bevel gear 704 will be transmitted to the No. 2 bevel gear 706, so that the No. 2 bevel gear 706 also starts to rotate. The rotation of the No. 2 bevel gear 706 drives the rotation of the No. 2 rotating shaft 705, and the rotation of the No. 2 rotating shaft 705 further drives the fixed plate 803 to rotate, and the polishing wheel 802 on the fixed plate 803 rotates accordingly, and the taper sleeve is precisely polished.

[0029] At the same time, fan 901 starts working, generating a negative pressure effect, causing a low-pressure area to be formed inside the dust box 902. This low-pressure state attracts the dust generated during the polishing process and causes them to be sucked into the dust box 902. When the dust enters the dust box 902, it will pass through the filter 904, and the dust particles will be effectively intercepted on the filter 904, while the clean air will flow out of the dust box 902 through the filter 904. Once the polishing work is completed, the staff can easily handle the dust accumulated in the dust box 902 for centralized cleaning. This design significantly reduces the cleaning burden of the staff, making the entire polishing process more efficient and cleaner.

[0030] Through the above steps, under the synergistic effect of the power component, the polishing component and the dust absorption component, not only is stable and powerful power provided to the polishing component to ensure that it can complete the polishing operation quickly and evenly, but the dust generated during the polishing process is also effectively captured and collected, thereby maintaining the cleanliness and hygiene of the working environment, significantly reducing the burden of the staff in cleaning work, and solving the problem that the cone sleeve automatic polishing machine does not have the dust recovery function, which increases the difficulty of cleaning for the staff.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A cone sleeve automatic polishing machine with a dust recovery device, comprising a bottom plate (1), a universal wheel (2), a telescopic bracket (3), a support foot (4), a polishing box (5), and a partition (6); characterized in that: The invention also comprises a power assembly, a polishing assembly and a dust absorption assembly; four sets of universal wheels (2) are mounted on the lower end of the base plate (1); four sets of telescopic brackets (3) are mounted on the lower end of the base plate (1); a support leg (4) for fixing the cone sleeve automatic polishing machine is mounted on the telescopic end of each set of telescopic brackets (3); a polishing box (5) for performing polishing work is mounted on the upper end of the base plate (1); a partition (6) for dividing the polishing box (5) into an upper cavity and a lower cavity is mounted in the polishing box (5); a gear transmission structure is arranged in the power assembly for driving the polishing assembly to work; the power assembly is mounted in the upper cavity of the upper section; the polishing assembly is mounted at the rear end of the second rotating shaft (705) in the power assembly; and a filtering structure is arranged in the dust absorption assembly and is mounted in the lower cavity.

2. The automatic cone sleeve polishing machine with a dust recovery device according to claim 1 is characterized in that: The power assembly comprises a servo motor (701), a first rotating shaft (702), a coupling (703), and a first bevel gear (704); the servo motor (701) driving the first rotating shaft (702) to rotate is installed in an upper cavity surrounded by a polishing box (5) and a partition (6); a coupling (703) is installed at the left end of the first rotating shaft (702) and is connected to an output shaft of the servo motor (701) through the coupling (703); a protective shell is installed at the upper end of the partition (6); the right end of the first rotating shaft (702) extends into the protective shell and is fixedly connected to the first bevel gear (704).

3. The automatic cone sleeve polishing machine with a dust recovery device according to claim 2 is characterized in that: The power assembly further comprises a second rotating shaft (705) and a second bevel gear (706); the front end of the second rotating shaft (705) extends into the protective shell and is fixedly connected to the second bevel gear (706); the rear end of the second rotating shaft (705) is rotatably connected to the polishing assembly; and the first bevel gear (704) is meshingly connected to the second bevel gear (706).

4. The automatic cone sleeve polishing machine with a dust recovery device according to claim 3 is characterized in that: The polishing assembly comprises a fixed seat (801), a polishing wheel (802), and a fixed plate (803); the fixed seat (801) is mounted on the upper end of the partition plate (6) and is located at the rear end of the second bevel gear (706); a second rotating shaft (705) is rotatably connected in the fixed seat (801) and the second rotating shaft (705) extends backward to the rear end of the fixed seat (801); a fixed plate (803) is mounted at the rear end of the second rotating shaft (705); and a polishing wheel (802) for polishing the taper sleeve is mounted in the fixed plate (803).

5. The automatic cone sleeve polishing machine with a dust recovery device according to claim 1 is characterized in that: The dust absorption component comprises a fan (901) and a dust collection box (902); the fan (901) is installed in a lower cavity enclosed by the polishing box (5) and the partition (6); the dust collection box (902) is installed in the cavity and is located at the rear end of the fan (901); the fan (901) and the dust collection box (902) are connected via a hose.

6. The automatic cone sleeve polishing machine with a dust recovery device according to claim 5, characterized in that: The dust absorption component comprises a filter plate (903), a filter screen (904), a slide groove (905), and a convex rail (906); a slide groove (905) is provided at the bottom of the dust collection box (902); a convex rail (906) adapted to the slide groove (905) is integrally fixedly connected to the outer wall of the lower end of the filter plate (903); a filter screen (904) for blocking dust is installed in the filter plate (903) and is slidably connected to the slide groove (905) via the convex rail (906).

7. The automatic cone sleeve polishing machine with a dust recovery device according to claim 6 is characterized in that: The dust absorption component comprises a dust suction pipe (907) and a dust suction hood (908); the front end of the dust suction pipe (907) is installed in the dust suction box (902), and the upper end of the dust suction pipe (907) extends into the upper cavity enclosed by the polishing box (5) and the partition (6) and is installed with a trumpet-shaped dust suction hood (908).

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