Silicon carbide biscuit assembly tool
By designing silicon carbide blank assembly tooling and using walking rollers and drawer toolboxes, the handling inconvenience caused by the large size of the existing bracket is solved, and more flexible process flow and production efficiency are achieved.
Patent Information
- Application Number
- CN202420690063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing silicon carbide embryo splicing brackets are large in size, which causes workers to not be flexible enough to carry between various processes, affecting production efficiency.
A silicon carbide blank assembly tool is designed, including a bracket, a horizontal frame, a support seat, a fixture and a tool box. The bottom of the bracket is equipped with walking rollers, and the horizontal frame and a support seat are arranged at the interval. The fixture is used to fix silicon carbide sheets. The tool box can draw. It is designed to facilitate the storage and access of tools.
The workpiece is more convenient to flow between various workstations, reducing the difficulty of handling by workers, improving the flexibility and efficiency of production, especially in the splicing and handling process, it significantly improves the convenience of circulation.
Smart Images
Figure CN222290061U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of silicon carbide manufacturing, and in particular relates to a silicon carbide blank assembly tool. Background Art
[0002] Silicon carbide is an inorganic substance with the chemical formula SiC. It is made from quartz sand, petroleum coke or coal coke, sawdust and other raw materials through high-temperature smelting in a resistance furnace.
[0003] The silicon carbide blanks smelted at the beginning are in a strip structure. When silicon carbide ceramics with other structures need to be made, the strip-shaped silicon carbide blanks need to be spliced together on the corresponding brackets and then bonded, and then fired to form silicon carbide ceramics. Existing tools generally splice the strip-shaped silicon carbide blanks on a specially made bracket, but this bracket is directly placed on the table. After the workers work together to splice the silicon carbide blanks with various strip structures on it, they need to move the spliced silicon carbide blanks together with the bracket to the next process. However, the overall volume of this bracket is large, and it is difficult for workers to carry it, so it is not flexible enough to flow between the various processes. Utility Model Content
[0004] The embodiment of the present application provides a silicon carbide blank assembly tool, which is more flexible to use and very convenient to transfer between various workstations.
[0005] A silicon carbide blank assembly tool, comprising:
[0006] A bracket, wherein a walking roller is installed at the bottom of the bracket;
[0007] A horizontal frame, the horizontal frame is installed on the top of the bracket, the horizontal frame includes a plurality of first frame bars, and the first frame bars are sequentially connected to enclose a first horizontal space;
[0008] A support base, the support base is installed on the bracket, the support base is located below the horizontal frame and is spaced apart from the horizontal frame, the support base includes a support plate and a plurality of second frame bars, each of the second frame bars is sequentially connected to enclose a second horizontal space, and the support plate is horizontally installed in the second horizontal space;
[0009] A clamp is used to clamp the silicon carbide plate on the inner side of the first frame bar.
[0010] According to some other embodiments of the silicon carbide blank assembly tooling of the utility model, the bracket includes a first U-shaped frame and a second U-shaped frame, the first U-shaped frame and the second U-shaped frame are arranged at intervals along the length direction of the horizontal frame, the walking rollers are installed at the bottom of the first U-shaped frame and the second U-shaped frame, the first U-shaped frame is vertically fixed to one side of the horizontal frame, and the second U-shaped frame is vertically fixed to the other side of the horizontal frame.
[0011] According to some other embodiments of the silicon carbide blank assembly tooling of the present invention, a plurality of layers of horizontal slots are provided on the inner side of the second frame bar extending along the length direction of the support seat, and the slots are arranged at intervals along the height direction of the second frame bar, and the horizontal slots are used to insert the support plate.
[0012] According to some other embodiments of the silicon carbide blank assembly tool of the present utility model, a supporting frame is provided in the middle portion below the support seat, and a tool box is placed in the supporting frame.
[0013] According to other embodiments of the silicon carbide blank assembly tooling of the present invention, the supporting frame includes a plurality of third frame bars and a bottom plate, the upper end of each of the third frame bars is connected to the horizontal frame, the third frame bars are distributed in a rectangular shape, and the bottom plate is fixed to the bottom of each of the third frame bars.
[0014] According to some other embodiments of the silicon carbide blank assembly tool of the present utility model, rollers are installed at the bottom of the tool box.
[0015] According to some other embodiments of the silicon carbide blank assembly tool of the present invention, handles are provided on both sides of the tool box.
[0016] According to some other embodiments of the silicon carbide blank assembly tool of the present invention, the tool box is fixed in the supporting frame, the tool box is a drawer-type structure, and a drawer box is provided inside the tool box.
[0017] According to some other embodiments of the silicon carbide blank assembly tool of the present utility model, the travel roller is a universal wheel structure.
[0018] The silicon carbide blank assembly tooling of the embodiment of the utility model has at least the following beneficial effects: during use, the various silicon carbide blanks are spliced on the inner side of the first frame bar and the support plate, and then the spliced silicon carbide blanks are clamped and fixed on the first frame bar by a clamp. After the entire silicon carbide blanks are spliced into a support structure, the entire tooling is pushed to allow it to flow between various processes, and only at the final firing time is the spliced silicon carbide blanks taken out of the entire tooling and placed in the firing furnace. Therefore, compared with the tooling placed on the table, this tooling is more flexible to use and is very convenient to circulate between various workstations. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a silicon carbide blank assembly tool provided in one embodiment of the present application;
[0020] Figure 2 It is a schematic diagram of the structure of a clamp provided in one embodiment of the present application. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present application.
[0022] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0023] In the description of the embodiments of the present utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0024] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0025] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] Silicon carbide is an inorganic substance with the chemical formula SiC. It is made from quartz sand, petroleum coke or coal coke, sawdust and other raw materials through high-temperature smelting in a resistance furnace.
[0027] The silicon carbide blanks smelted at the beginning are in a strip structure. When silicon carbide ceramics with other structures need to be made, the strip-shaped silicon carbide blanks need to be spliced together on the corresponding brackets and then bonded, and then fired to form silicon carbide ceramics. Existing tools generally splice the strip-shaped silicon carbide blanks on a specially made bracket, but this bracket is directly placed on the table. After the workers work together to splice the silicon carbide blanks with various strip structures on it, they need to move the spliced silicon carbide blanks together with the bracket to the next process. However, the overall volume of this bracket is large, and it is difficult for workers to carry it, so it is not flexible enough to flow between the various processes.
[0028] See also Figure 1 , Figure 2 The present application provides a silicon carbide blank assembly tool, including a bracket 5, a horizontal frame 1, a support seat 2 and a clamp 3. A walking roller 4 is installed at the bottom of the bracket 5. The horizontal frame 1 is installed on the top of the bracket 5. The horizontal frame 1 includes a plurality of first frame bars 1a, and each of the first frame bars 1a is connected in sequence to enclose a first horizontal space. The support seat 2 is installed on the bracket 5. The support seat 2 is located below the horizontal frame 1 and is spaced apart from the horizontal frame 1. The support seat 2 includes a plurality of second frame bars 2a and a support plate 2b, and each of the second frame bars 2a is connected in sequence to enclose a second horizontal space. The support plate 2b is horizontally installed in the second horizontal space. The clamp 3 is used to clamp the silicon carbide plate on the inner side of the first frame bar 1a.
[0029] During use, the various silicon carbide blanks are spliced on the inner side of the first frame bar 1a and the support plate 2b, and then the spliced silicon carbide blanks are clamped and fixed on the first frame bar 1a by the clamp 3. After the entire silicon carbide blanks are spliced into a support structure, the entire tooling is pushed to allow it to flow between various processes. Only at the final firing time is the spliced silicon carbide blanks taken out of the entire tooling and placed in the firing furnace. Therefore, compared with the tooling placed on the table, this tooling is more flexible to use and is very convenient to flow between various workstations.
[0030] In some embodiments, the walking roller 4 is a universal wheel structure, which facilitates the steering of the entire tooling during walking.
[0031] In some embodiments, the bracket 5 includes a first U-shaped frame 5a and a second U-shaped frame 5b, and the first U-shaped frame 5a and the second U-shaped frame 5b are arranged at intervals along the length direction of the horizontal frame 1, and walking rollers 4 are installed at the bottom of the first U-shaped frame 5a and the second U-shaped frame 5b, wherein the first U-shaped frame 5a is vertically fixed on one side of the horizontal frame 1, and the second U-shaped frame 5b is vertically fixed on the other side of the horizontal frame 1.
[0032] The first U-shaped frame 5a and the second U-shaped frame 5b are both made of aluminum profiles, the open end of the first U-shaped frame 5a faces upward and is fixed to the left end of the horizontal frame 1, and two walking rollers 4 are installed at the bottom of the first U-shaped frame 5a, the open end of the second U-shaped frame 5b faces upward and is fixed to the right end of the horizontal frame 1, and two walking rollers 4 are installed at the bottom of the second U-shaped frame 5b.
[0033] The first frame bar 1a is an aluminum profile, mainly including two long first frame bars 1a and two short first frame bars 1a. The two long first frame bars 1a and the two short first frame bars 1a are connected in sequence to form a rectangular frame structure, and the space inside the rectangular frame structure is the first horizontal space.
[0034] In order to facilitate the production of silicon carbide blanks with bracket-type structures of different heights, in some embodiments, a plurality of horizontal slots are provided on the inner side of the second frame strip 2a extending along the length direction of the support seat 2, and the slots are arranged at intervals along the height direction of the second frame strip 2a, and the horizontal slots are used to insert the support plate 2b.
[0035] Specifically, the second frame bar 2a is an aluminum profile, including two long second frame bars 2a and one short second frame bar 2a. The two long second frame bars 2a are respectively arranged in parallel below the two first frame bars 1a and are separated from the first frame bar 1a by a certain distance. The two ends of the two second frame bars 2a are respectively fixed on the first U-shaped frame 5a and the second U-shaped frame 5b. The two ends of the short second frame bar 2a are connected to the first U-shaped frame 5a and maintain the same height as the two long second frame bars 2a. The second U-shaped frame 5b on the right is not provided with a second frame bar 2a, and the inner sides of the two long second frame bars 2a are provided with multiple layers of horizontal slots, and the second U-shaped frame 5b is provided with sockets at the positions corresponding to the slots of each layer. When the height of the support plate 2b needs to be adjusted, the support plate 2b is pulled out from the bracket 5, and then inserted into the slot from the socket at a lower position or the socket at a higher position.
[0036] Because more clamps 3 are needed during the use of this application, in order to conveniently store the clamps 3, a supporting frame 6 is provided in the middle below the support seat 2, and a tool box 7 is placed in the supporting frame 6. The clamps 3 can be stored in the tool box 7, which is convenient for taking when used.
[0037] In some embodiments, the supporting frame 6 includes multiple third frame bars 6a and a bottom plate 6b, the upper end of each third frame bar 6a is connected to the horizontal frame 1, each third frame bar 6a is distributed in a rectangular shape, and the bottom plate 6b is fixed to the bottom of each third frame bar 6a.
[0038] Specifically, there are four third frame bars 6a, all of which are made of aluminum profiles, and the four third frame bars 6a are distributed in a rectangular shape. The upper ends of the four third frame bars 6a are fixed on the first frame bar 1a, and the two longer second frame bars 2a lower than the first frame bar 1a are also connected to the four third frame bars 6a. The bottom plate 6b is horizontally fixed to the bottom of the four third frame bars 6a, and the tool box 7 is directly placed on the bottom plate 6b. Usually, other tools such as the clamp 3 are placed in the tool box 7, and when they are needed, the tool box 7 can be pulled out to take the corresponding tools.
[0039] In order to facilitate pulling the tool box 7 , in some embodiments, rollers 7 a are installed at the bottom of the tool box 7 .
[0040] Furthermore, handles 7b are provided on both sides of the tool box 7 to facilitate the staff to pull it by hand.
[0041] In some other embodiments, the toolbox 7 is fixed in the supporting frame 6, and the toolbox 7 is a drawer-type structure, and a drawer box is provided inside the toolbox 7.
[0042] Specifically, the entire tool box 7 is directly fixed in the supporting frame 6, and the drawer can be pulled out from the front side of the tool box 7. The tools are directly placed in the drawer, and when the tools are needed, the drawer is directly pulled out for use.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model embodiment. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
Claims
1. A silicon carbide blank assembly tool, characterized in that: include: A bracket, wherein a walking roller is installed at the bottom of the bracket; A horizontal frame, the horizontal frame is installed on the top of the bracket, the horizontal frame includes a plurality of first frame bars, and the first frame bars are sequentially connected to enclose a first horizontal space; A support base, the support base is installed on the bracket, the support base is located below the horizontal frame and is spaced apart from the horizontal frame, the support base includes a support plate and a plurality of second frame bars, each of the second frame bars is sequentially connected to enclose a second horizontal space, and the support plate is horizontally installed in the second horizontal space; A clamp is used to clamp the silicon carbide plate on the inner side of the first frame bar.
2. The silicon carbide blank assembly tool according to claim 1, characterized in that: The bracket includes a first U-shaped frame and a second U-shaped frame, the first U-shaped frame and the second U-shaped frame are arranged at intervals along the length direction of the horizontal frame, the walking rollers are installed at the bottom of the first U-shaped frame and the second U-shaped frame, the first U-shaped frame is vertically fixed to one side of the horizontal frame, and the second U-shaped frame is vertically fixed to the other side of the horizontal frame.
3. The silicon carbide blank assembly tool according to claim 1, characterized in that: The inner side of the second frame bar extending along the length direction of the support seat is provided with multiple layers of horizontal slots, each of which is arranged at intervals along the height direction of the second frame bar, and the support plate is inserted into the horizontal slots.
4. The silicon carbide blank assembly tool according to claim 1, characterized in that: A supporting frame is arranged in the middle part below the supporting seat, and a tool box is placed in the supporting frame.
5. The silicon carbide blank assembly tool according to claim 4, characterized in that: The supporting frame includes a plurality of third frame bars and a bottom plate, the upper end of each of the third frame bars is connected to the horizontal frame, the third frame bars are distributed in a rectangular shape, and the bottom plate is fixed to the bottom of each of the third frame bars.
6. The silicon carbide blank assembly tool according to claim 4, characterized in that: Rollers are installed at the bottom of the tool box.
7. The silicon carbide blank assembly tool according to claim 6, characterized in that: Handles are provided on both sides of the tool box.
8. The silicon carbide blank assembly tool according to claim 4, characterized in that: The tool box is fixed in the supporting frame, and the tool box is a drawer-type structure. A drawer box is provided inside the tool box.
9. The silicon carbide blank assembly tool according to claim 1, characterized in that: The walking roller is a universal wheel structure.