Pressure vessel detection auxiliary device

By driving the relative position of the arc-shaped clamping block by the hydraulic cylinder and the clamping assembly, the stable clamping of the pressure vessel in horizontal and vertical states is achieved, and the time-consuming, labor-consuming and structural problems of traditional devices when changing the detection orientation is solved. The problem of stability improves detection efficiency and stability.

CN222290091UActive Publication Date: 2025-01-03SHANXI FENGXI CHEM EQUIP
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Patent Information

Application Number
CN202420873843.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-03
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The traditional pressure vessel detection auxiliary device consumes time and effort when changing the detection orientation, and the structure is unstable, so it is impossible to effectively clamp the pressure vessel.

Method used

A detection auxiliary device including a base, side block, arc-shaped clamp and hydraulic cylinder is designed. The relative position change of the arc-shaped clamp is realized through the hydraulic cylinder and clamping assembly, and can be stable in horizontal and vertical states. Clamping the pressure vessel, and using the trolley to slightly lift and change the direction can achieve state switching.

Benefits of technology

There is no need to lift the pressure vessel back and forth or adjust the auxiliary device, which significantly reduces operating time and labor, improves the stability and efficiency of the inspection process, and ensures the safety and quality of the pressure vessel.

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Abstract

The utility model relates to the technical field of pressure vessel detection, in particular to an auxiliary device for pressure vessel detection. In order to solve the problems that time and labor are consumed and the structure is unstable when a traditional pressure vessel detection auxiliary device is used for detecting a pressure vessel in a direction changing mode, the novel pressure vessel detection auxiliary device is provided and comprises a base, two side blocks and two arc-shaped clamping blocks used for clamping the pressure vessel. The two side blocks are connected with clamping blocks through hydraulic cylinders, and the two arc-shaped clamping blocks are arranged on the top face of the base in a bilateral symmetry mode through clamping assemblies. The relative positions of the two clamping blocks are changed through cooperation of the hydraulic cylinders and the clamping blocks, and clamping and fixing of the pressure container in the horizontal state are achieved. When the pressure vessel needs to be clamped and fixed in a vertical state, the pressure vessel is slightly lifted by using a crown block and the direction of the pressure vessel is changed, and then the two arc-shaped clamping blocks are driven by the clamping assembly to move in a relatively closed manner, so that the pressure vessel can be clamped and fixed in the vertical state.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure vessel detection, in particular to a pressure vessel detection auxiliary device. Background Art

[0002] During the manufacturing process and before being put into use, pressure vessels need to undergo various tests, including structural testing, appearance and geometric dimension testing, non-destructive testing, pressure-resistant sealing testing, and leakage testing. When testing pressure vessels, they are usually placed on corresponding auxiliary devices to ensure the stability and comprehensiveness of the pressure vessels during testing.

[0003] The traditional pressure vessel inspection auxiliary device is similar to the saddle support of the container. When it is used, the pressure vessel and the auxiliary device need to be placed in a suitable orientation for inspection. When the inspection orientation needs to be changed, such as changing the pressure vessel from vertical to horizontal or from horizontal to vertical, the pressure vessel needs to be lifted by an overhead crane to change its orientation, and the placement of the auxiliary device needs to be readjusted before the pressure vessel can be lifted back onto the auxiliary device for use. The process requires lifting the pressure vessel back and forth and rearranging the auxiliary device manually or with the help of a crane, which is time-consuming and labor-intensive. At the same time, the auxiliary device can only provide a simple support for the pressure vessel and has an unstable structure. Summary of the invention

[0004] The utility model provides a new pressure vessel inspection auxiliary device to solve the problems that the traditional pressure vessel inspection auxiliary device is time-consuming, labor-intensive and structurally unstable when inspecting the pressure vessel with the orientation changed.

[0005] The utility model is realized by adopting the following technical solutions:

[0006] A pressure vessel inspection auxiliary device, comprising a base with an accommodating cavity therein, two side blocks respectively fixed to the left and right ends of the top surface of the base, and two arc-shaped clamping blocks for clamping the pressure vessel, the two side blocks are connected to clamping blocks that can move left and right through hydraulic cylinders on opposite sides of the two side blocks, and the two arc-shaped clamping blocks are symmetrically arranged at the middle of the top surface of the base through a clamping assembly;

[0007] The clamping assembly includes a square open ring bracket located in the accommodating cavity and distributed on both ends thereof, a strip slide arranged along the left and right directions in its length direction, two inner movable rods, two outer movable rods, two inner sliding columns, two outer sliding columns, a lead screw arranged along the front and back, and a threaded sleeve adapted to the lead screw, the strip slide and the two inner movable rods are all located in the square open ring bracket, the two inner sliding columns are all slidably connected to the strip slide, both ends of the square open ring bracket are fixed with vertically arranged movable shafts, one end of the two inner movable rods are respectively rotatably connected to the two movable shafts, the other ends of the two inner movable rods are respectively rotatably connected to the two inner sliding columns, the two outer movable rods are both located outside the square open ring bracket, and one end of the two outer movable rods is respectively rotatably connected to the two movable shafts, The two outer sliding columns are slidably connected to the travel holes left and right, and the middle parts of the two arc-shaped clamping blocks are respectively fixed to the two outer sliding columns. The threaded sleeve is fixed on the square open ring bracket and is located on the side of the strip slide away from the open end of the square open ring bracket. The lead screw is connected to the threaded sleeve and one end of the lead screw located in the square open ring is rotatably connected to a side of the strip slide close to the threaded sleeve through a bearing. The other end of the lead screw extends outward from the base and the other end of the lead screw is rotatably connected to the base through a bearing.

[0008] Working principle: Place the pressure vessel horizontally on the top surface of the base, where the two arc-shaped clamping blocks are equivalent to cushion blocks to support the pressure vessel, which is convenient for placing the pressure vessel. The two clamping blocks move toward each other under the action of the hydraulic cylinder to achieve the clamping and fixing operation of the pressure vessel. At this time, the pressure vessel is in a horizontal state; when it is necessary to perform a vertical state inspection on the pressure vessel, use a crane to slightly lift the pressure vessel and change its orientation, then place the pressure vessel vertically on the top surface of the base, rotate the lead screw, and the square open annular bracket moves forward. During the movement, the two inner sliding columns of the square open annular bracket are relatively opened, and the two outer sliding columns are relatively closed, thereby driving the two arc-shaped clamping blocks to close relatively, thereby achieving the clamping of the vertical pressure vessel, so as to facilitate the vertical inspection of the pressure vessel.

[0009] Furthermore, rubber pads are provided on the opposite surfaces of the two arc-shaped clamping blocks, which facilitate better clamping of the pressure vessel and also play a protective role when clamping the pressure vessel, preventing the arc-shaped clamping blocks from scratching the pressure vessel and affecting the overall quality of the pressure vessel.

[0010] Furthermore, a rotating handle is fixed to the portion of the other end of the lead screw that extends outward from the base to facilitate the screwing of the lead screw.

[0011] The beneficial effects produced by the utility model are as follows: through the cooperation of the hydraulic cylinder and the clamping block, the relative positions of the two clamping blocks are changed, so that the pressure vessel to be inspected in a horizontal state can be clamped and fixed; when the pressure vessel needs to be clamped and fixed in a vertical state, it is only necessary to use the overhead crane to slightly lift the pressure vessel and change its orientation, and then the clamping assembly drives the two arc-shaped clamping blocks to move relatively closed, so that the pressure vessel can be clamped and fixed in a vertical state, without the need to lift the pressure vessel back and forth, and without the need to place the auxiliary device manually or by a crane, and the auxiliary device can also clamp the pressure vessel, making the pressure vessel more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings herein are incorporated into and constitute a part of the specification, show embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 A schematic diagram of the structure of the clamping assembly.

[0016] In the figure: 1-base, 2-side block, 3-clamping block, 4-arc-shaped clamping block, 5-square open ring bracket, 6-strip slide, 7-inner movable rod, 8-outer movable rod, 9-inner sliding column, 10-outer sliding column, 11-screw, 12-threaded sleeve, 13-movable shaft, 14-travel hole, 15-rotating handle, 16-hydraulic cylinder. DETAILED DESCRIPTION

[0017] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the scheme of the utility model will be further described below. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0018] In the description, it should be noted that the terms "first" and "second" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] The specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0021] like Figure 1 , 2 As shown, a pressure vessel inspection auxiliary device comprises a base 1 with an accommodating cavity therein, two side blocks 2 respectively fixed to the left and right ends of the top surface of the base 1, and two arc-shaped clamping blocks 4 for clamping the pressure vessel, and clamping blocks 3 that can move left and right are connected to the opposite side surfaces of the two side blocks 2 through hydraulic cylinders 16, and the two arc-shaped clamping blocks 4 are symmetrically arranged at the middle of the top surface of the base 1 through clamping components;

[0022] The clamping assembly includes a square open ring bracket 5 located in the accommodating cavity and distributed at both ends thereof, a strip slide 6 arranged along the left and right directions in its length direction, two inner movable rods 7, two outer movable rods 8, two inner sliding columns 9, two outer sliding columns 10, a lead screw 11 arranged along the front and back, and a threaded sleeve 12 adapted to the lead screw 11. The strip slide 6 and the two inner movable rods 7 are all located in the square open ring bracket 5, and the two inner sliding columns 9 are both slidably connected to the strip slide 6 left and right. Both ends of the square open ring bracket 5 are fixed with vertically arranged movable shafts 13, one end of the two inner movable rods 7 are respectively rotatably connected to the two movable shafts 13, and the other ends of the two inner movable rods 7 are respectively rotatably connected to the two inner sliding columns 9, and the two outer movable rods 8 are both located outside the square open ring bracket 5, and one end of the two outer movable rods 8 are respectively rotatably connected to the two movable shafts 13. Connected to two movable shafts 13, the other ends of the two outer movable rods 8 are rotatably connected to the two outer sliding columns 10 respectively. The top surface of the base 1 is provided with a travel hole 14 whose length direction is arranged along the left-right direction and whose front-to-back direction is located on the side of the square open ring bracket 5 close to its open end. The two outer sliding columns 10 are slidably connected to the travel hole 14 left and right. The middle parts of the two arc-shaped clamping blocks 4 are respectively fixed to the two outer sliding columns 10. The threaded sleeve 12 is fixed on the square open ring bracket 5 and is located on the side of the strip slide 6 away from the open end of the square open ring bracket 5. The screw 11 is connected to the threaded sleeve 12 and one end of the screw 11 located in the square open ring is rotatably connected to a side of the strip slide 6 close to the threaded sleeve 12 through a bearing. The other end of the screw 11 extends outward from the base 1 and the other end of the screw 11 is rotatably connected to the base 1 through a bearing.

[0023] Working principle: The pressure vessel is placed horizontally on the top surface of the base 1, wherein the two arc-shaped clamping blocks 4 are equivalent to cushion blocks to support the pressure vessel, which is convenient for placing the pressure vessel. The two clamping blocks 3 move toward each other under the action of the hydraulic cylinder 16 to achieve the clamping and fixing operation of the pressure vessel. At this time, the pressure vessel is in a horizontal state; when it is necessary to perform a vertical state inspection on the pressure vessel, the pressure vessel is slightly lifted and changed in orientation by a crane, and then the pressure vessel is placed vertically on the top surface of the base 1, the lead screw 11 is rotated, and the square open annular bracket 5 moves forward. During the movement, the two inner sliding columns 9 of the square open annular bracket 5 are relatively opened, and the two outer sliding columns 10 are relatively closed, thereby driving the two arc-shaped clamping blocks 4 to be relatively closed, thereby achieving the clamping of the vertical pressure vessel, so as to facilitate the vertical inspection of the pressure vessel.

[0024] In specific implementation, rubber pads are provided on the opposite surfaces of the two arc-shaped clamping blocks 4, which facilitate better clamping of the pressure vessel and also play a protective role when clamping the pressure vessel, preventing the arc-shaped clamping blocks 4 from scratching the pressure vessel and affecting the overall quality of the pressure vessel.

[0025] During specific implementation, a rotating handle 15 is fixed to the portion of the other end of the lead screw 11 that extends outward from the base 1 to facilitate screwing the lead screw 11 .

[0026] The above is only a specific implementation of the utility model, which enables those skilled in the art to understand or implement the utility model. Although detailed descriptions are given with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments, and they should all be covered by the protection scope of the claims.

Claims

1. A pressure vessel detection auxiliary device, characterized in that: It comprises a base (1) having an accommodating cavity therein, two side blocks (2) respectively fixed to the left and right ends of the top surface of the base (1), and two arc-shaped clamping blocks (4) for clamping the pressure vessel, the two side blocks (2) having opposite sides connected to clamping blocks (3) that can move left and right through hydraulic cylinders (16), and the two arc-shaped clamping blocks (4) are symmetrically arranged at the middle of the top surface of the base (1) through clamping components; The clamping assembly comprises a square open annular bracket (5) located in the accommodating cavity and distributed at both ends thereof, a strip slideway (6) arranged in the left-right direction along its length direction, two inner movable rods (7), two outer movable rods (8), two inner sliding columns (9), two outer sliding columns (10), a lead screw (11) arranged along the front and rear, and a threaded sleeve (12) adapted to the lead screw (11), the strip slideway (6) and the two inner movable rods (7) are all located in the square open annular bracket (5), the two inner sliding columns (9) are all slidably connected to the strip slideway (6) in the left-right direction, both ends of the square open annular bracket (5) are fixed with vertically arranged movable shafts (13), one end of the two inner movable rods (7) are respectively rotatably connected to the two movable shafts (13), the other ends of the two inner movable rods (7) are respectively rotatably connected to the two inner sliding columns (9), the two outer movable rods (8) are both located outside the square open annular bracket (5), one end of the two outer movable rods (8) are respectively rotatably connected to the two movable shafts (13), The two outer movable rods (8) are connected to the two movable shafts (13), and the other ends of the two outer movable rods (8) are respectively rotatably connected to the two outer sliding columns (10). The top surface of the base (1) is provided with a travel hole (14) whose length direction is arranged in the left-right direction and whose front-back direction is located on the side of the square open ring bracket (5) close to its open end. The two outer sliding columns (10) are slidably connected to the travel hole (14) left and right. The middle parts of the two arc-shaped clamping blocks (4) are respectively fixed to the two outer sliding columns (10). The threaded sleeve (12) is fixed to the square open ring bracket (5) and is located on the side of the strip slideway (6) away from the open end of the square open ring bracket (5). The lead screw (11) is connected to the threaded sleeve (12) and one end of the lead screw (11) located in the square open ring is rotatably connected to a side of the strip slideway (6) close to the threaded sleeve (12) through a bearing. The other end of the lead screw (11) extends outward from the base (1) and the other end of the lead screw (11) is rotatably connected to the base (1) through a bearing.

2. A pressure vessel inspection auxiliary device according to claim 1, characterized in that: The opposite surfaces of the two arc-shaped clamping blocks (4) are provided with rubber pads.

3. A pressure vessel inspection auxiliary device according to claim 2, characterized in that: A rotating handle (15) is fixed to the portion of the other end of the lead screw (11) that extends outward from the base (1).