HDPE corrugated pipe cutting device
By using a combination of ring and disc blade in the HDPE corrugated tube cutting device, efficient and flat cutting is achieved, burr problems in the prior art are solved, cutting efficiency is improved and grinding treatment is eliminated.
Patent Information
- Application Number
- CN202421175235.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing HDPE bellows cutting devices create burrs during the cutting process, resulting in the need of additional grinding, extending cutting time and reducing efficiency.
Using a cutting device including a ring, a first drive device, a disc blade and a motor, the disc blade rolls and cuts along the outer wall of the bellows, and through the rotation of the ring and the extension of the first drive device, the cutting path is always at The same plane reduces burrs and eliminates grinding.
Efficient cutting is achieved, reducing burr generation, shortening cutting time, improving cutting efficiency without additional grinding.
Smart Images

Figure CN222290291U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of HDPE corrugated pipe cutting, and specifically relates to a HDPE corrugated pipe cutting device. Background Art
[0002] HDPE corrugated pipe is a new type of lightweight pipe made of high-density polyethylene, which has the characteristics of light weight and high pressure resistance. During the production and processing of corrugated pipes, it is necessary to cut them to reduce the length for easy loading, unloading and transportation.
[0003] In the prior art, a corrugated pipe cutting device is generally used to cut the corrugated pipe. For example, the invention with patent publication number CN113211508A discloses a HDPE double-wall corrugated pipe cutting processing equipment and a cutting processing method. The HDPE double-wall corrugated pipe cutting processing equipment includes a support seat, a fixing unit and a cutting unit. The support seat is symmetrically provided with mounting grooves, and the mounting grooves are symmetrically provided with convex slide grooves. The fixing units are symmetrically installed on both sides of the upper end of the support seat, and the cutting unit is arranged at the center of the upper end of the support seat, wherein the cutting unit includes a positioning cylinder, a supporting column, a transmission motor, A support shaft, a linkage rod and a cutting saw blade, wherein: a positioning cylinder is symmetrically installed at the upper end of a support seat through a fixed groove, the end of the telescopic rod of the positioning cylinder is connected to a supporting column, a cylindrical groove is opened inside the supporting column, and sliding grooves are opened at equal intervals from front to back at the lower end of the cylindrical groove, a transmission motor is installed at the front end of the supporting column through a motor seat, and a support shaft rotatably arranged in the cylindrical groove is installed on the output shaft of the transmission motor, linkage grooves corresponding to the sliding grooves are opened at equal intervals on the outer side wall of the support shaft, one end of the linkage rod is slidably arranged in the linkage groove, and the other end is slidably arranged in the sliding groove, and a cutting saw blade is arranged at the lower end of the linkage rod.
[0004] The above-mentioned cutting processing equipment reciprocates the cutting of the corrugated pipe by a cutting saw blade to ensure the flatness of the cut. However, the cutting by the cutting saw blade will cause burrs to be generated at the cut of the corrugated pipe. Although the cutting processing equipment is also provided with a grinding belt to grind the burrs at the cut of the corrugated pipe, this undoubtedly increases the processing steps of the corrugated pipe cutting, prolongs the cutting time of the corrugated pipe, and reduces the cutting efficiency. Utility Model Content
[0005] The utility model provides a HDPE corrugated pipe cutting device to solve the technical problems mentioned in the background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A HDPE corrugated pipe cutting device comprises a workbench; a cutting assembly, which is arranged in the middle of the workbench surface; the cutting assembly comprises a ring, a first driving device, a disc blade and a motor; the ring is rotatably arranged on the workbench surface; the first driving device is arranged on the side of the ring; the movable end of the first driving device faces the axis of the ring; the disc blade is rotatably arranged on the movable end of the first driving device; the direction of the axis of the ring is perpendicular to the side of the disc blade; the motor is mechanically connected to the ring to drive the ring to rotate; a fixing assembly for fixing the HDPE corrugated pipe is arranged on the workbench surface; the fixing assembly and the cutting assembly are located on the same straight line.
[0008] As a further improvement of the technical solution, a connecting strip is provided on the side of the circular ring away from the first driving device; the connecting strip is a circular structure; the workbench also includes a support and a slide groove; the support is provided on the table top of the workbench; the slide groove is provided on the side of the support corresponding to the connecting strip; the connecting strip is inserted into the slide groove and is rotatably provided on the support; a penetrating channel is provided in the middle of the support; the axis of the circular ring and the channel are in the same straight line.
[0009] As a further improvement of the technical solution, the motor is located on the table top of the workbench; a gear is provided at the output end of the motor; and the output end of the motor is transmission-connected to the annular gear.
[0010] As a further improvement of the technical solution, gear teeth are provided on the outer diameter edge of the circular ring.
[0011] As a further improvement of the technical solution, the cutting assembly also includes a telescopic rod and a spring; the disc blade is connected to the movable end of the first driving device through the telescopic rod; one end of the telescopic rod is connected to the movable end of the first driving device, and the other end is rotatably connected to the disc blade; the spring is arranged on the telescopic rod to push the telescopic rod to extend.
[0012] As a further improvement of the technical solution, at least two of the first driving devices are distributed at intervals along the circumferential direction of the ring axis.
[0013] As a further improvement of the technical solution, the fixing assembly includes a base, a second driving device and a clamping plate; the base is provided with a penetrating bellows channel corresponding to the circular axis; the second driving device is arranged on the base; the movable end of the second driving device faces the direction of the circular axis; the second driving devices are distributed at intervals along the circumferential direction of the circular axis; the movable end of the second driving device is connected to the plate surface of the clamping plate; the side of the clamping plate facing the circular axis is an arc-shaped structure.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The cutting path of the corrugated pipe in the present application is in a circular direction, from outside to inside. During the rotation process, the disc blade rolls and cuts along the outer wall of the corrugated pipe, gradually thinning the incision on the outer wall of the corrugated pipe until the cutting of the corrugated pipe is completed, and less burrs are generated. After the cutting is completed, there is no need to grind it, which saves the grinding process, shortens the cutting time of the corrugated pipe, and improves the cutting efficiency. During cutting, the HDPE corrugated pipe is inserted into the ring and fixed by the HDPE corrugated pipe fixing component. Then the first driving device is started, and the movable end of the first driving device is extended to drive the disc blade to move. The disc blade approaches the corrugated pipe and contacts the outer wall of the corrugated pipe. Then the motor is started, and the motor drives the ring to rotate. The first driving device and the disc blade rotate with the ring, so that the cutting path of the disc blade is always kept on the same plane, and the cutting flatness is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the structure of a HDPE corrugated pipe cutting device of the utility model. Figure 1 ;
[0018] Figure 2 The structure diagram provided by the utility model Figure 2 ;
[0019] Figure 3 for Figure 1 A top view of
[0020] Figure 4 for Figure 3 Sectional view at AA in the middle;
[0021] Figure 5 for Figure 4 The enlarged schematic diagram of point B in the middle;
[0022] Figure numerals: 1-workbench, 11-support, 12-slide, 2-cutting assembly, 21-ring, 22-first driving device, 23-disc blade, 24-motor, 25-connecting strip, 26-telescopic rod, 27-spring, 3-fixing assembly, 31-base, 32-second driving device, 33-clamping plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Unless otherwise defined, the technical terms or scientific terms used herein should be the common meanings understood by people with general skills in the field to which the utility model belongs.
[0024] The words "first", "second" and similar words used in the specification and claims of the utility model invention application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular form of "a", "an" or "the" and similar words do not indicate a quantitative limitation, but indicate the existence of at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the features, wholes, steps, operations, elements and / or components listed after "include" or "comprise", and do not exclude the existence or addition of one or more other features, wholes, steps, operations, elements, components and / or their collections. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Embodiment 1:
[0027] like Figures 1 to 4As shown, a HDPE corrugated pipe cutting device comprises a workbench 1, a cutting assembly 2 and a fixing assembly 3 for fixing the HDPE corrugated pipe; the cutting assembly 2 is arranged in the middle of the workbench 1; the cutting assembly 2 comprises a ring 21, a first driving device 22, a disc blade 23 and a motor 24; the ring 21 is rotatably arranged on the workbench 1, wherein the axis of the ring 21 is horizontally oriented; the first driving device 22 is arranged on the side of the ring 21, and the movable end of the first driving device 22 is oriented toward the axis of the ring 21, and the first driving device 22 can be a hydraulic cylinder, a cylinder or an electric push rod; the disc blade 23 is rotatably arranged on the movable end of the first driving device 22, wherein the extension distance of the first driving device 22 is set according to the outer diameter of the corrugated pipe, and the first driving device 22 is arranged according to the outer diameter of the corrugated pipe. The extension distance of the device 22 is adjustable, not fixed; the axis direction of the ring 21 is perpendicular to the side of the disc blade 23, that is, the axis direction of the disc blade 23 is consistent with the axis direction of the ring 21, and the blade edge of the disc blade 23 is flat and smooth, so as to ensure the flatness of the cut when cutting the corrugated tube; the motor 24 is mechanically connected to the ring 21 to drive the ring 21 to rotate; optionally, at least two first drive devices 22 are evenly spaced along the circumferential direction of the axis of the ring 21, and multiple disc blades 23 are arranged to speed up the cutting speed and improve the cutting efficiency; the fixed component 3 is arranged on the table of the workbench 1, and the fixed component 3 and the cutting component 2 are located on the same straight line. Optionally, the fixed component 3 is located at both ends of the cutting component 2, that is, the cutting component 2 is provided with the fixed component 3 before and after. In addition, it should be noted that the specific model of the first drive device is not an improvement point of this application, so it will not be repeated here.
[0028] Working method:
[0029] During cutting, the HDPE corrugated pipe is inserted into the ring 21 and fixed by the three HDPE corrugated pipes of the fixing assembly. Then, the first driving device 22 is started, and the movable end of the first driving device 22 is extended to drive the disc blade 23 to move. The disc blade 23 approaches the corrugated pipe and contacts the outer wall of the corrugated pipe. Then, the motor 24 is started, and the motor 24 drives the ring 21 to rotate. The first driving device 22 and the disc blade 23 rotate together with the ring 21, so that the cutting path of the disc blade 23 is always kept on the same plane, and the cutting flatness is high. At the same time, the cutting path of the corrugated pipe is in a circular direction, from the outside to the inside. During the rotation process, the disc blade 23 rolls and cuts along the outer wall of the corrugated pipe, gradually thinning the incision on the outer wall of the corrugated pipe until the cutting of the corrugated pipe is completed, and less burrs are generated. After the cutting is completed, there is no need to grind, which saves the grinding process, shortens the cutting time of the corrugated pipe, and improves the cutting efficiency.
[0030] like Figures 2 to 5As shown, preferably, the cutting assembly 2 also includes a telescopic rod 26 and a spring 27; the disc blade 23 is connected to the movable end of the first driving device 22 through the telescopic rod 26; one end of the telescopic rod 26 is connected to the movable end of the first driving device 22, and the other end thereof is rotatably connected to the disc blade 23; the spring 27 is arranged on the telescopic rod 26 to push the telescopic rod 26 to extend, and optionally, the telescopic rod 26 is a two-section structure, one end of the spring 27 is fixedly connected to the top of one section of the telescopic rod 26, and the other end is fixedly connected to the top of the other section of the telescopic rod 26 The first drive device 22 drives the disc blade 23 to contact the outer wall of the corrugated tube. When the disc blade 23 contacts the outer wall of the corrugated tube, an extrusion force is generated to compress the telescopic rod 26 and the spring 27. During the cutting process, as the incision of the corrugated tube becomes thinner, the spring 27 pushes the telescopic rod 26 to extend, so that the disc blade 23 moves forward, deepens the cutting of the incision by the disc blade 23, speeds up the cutting speed, and improves the cutting efficiency.
[0031] Embodiment 2:
[0032] like Figures 2 to 5 As shown, compared with the first embodiment, the difference is that a connection structure between the ring 21 and the workbench 1 is provided; a connecting strip 25 is provided on the side of the ring 21 away from the first driving device 22; the connecting strip 25 is a circular structure; the workbench 1 also includes a support 11 and a slide 12; the support 11 is arranged on the table surface of the workbench 1; the side of the support 11 is provided with a slide 12 corresponding to the connecting strip 25; the connecting strip 25 is inserted into the slide 12 and is movably connected with the slide 12, so that the ring 21 is rotatably arranged on the support 11; the middle part of the support 11 is provided There is a through channel to facilitate the entry and exit of the bellows; the axis of the ring 21 is in the same straight line with the channel; the motor 24 is located on the table top of the workbench 1; a gear is provided at the output end of the motor 24, and the gear is a spur gear; gear teeth are provided on the outer diameter edge of the ring 21; the motor 24 meshes with the gear on its output end and the gear teeth of the ring 21 to achieve gear transmission connection; when cutting, the motor 24 is started and drives the ring 21 to rotate through the gear transmission. When the ring 21 rotates, the connecting strip 25 also moves and rotates in the slide groove 12, and the overall structure is simple.
[0033] Embodiment three:
[0034] like Figures 1 to 4As shown, compared with the first and second embodiments, the difference is that a structural form of the fixing component 3 is given; the fixing component 3 includes a base 31, a second driving device 32 and a clamping piece 33; the base 31 is provided with a through-going bellows channel corresponding to the axis of the ring 21 to facilitate the entry and exit of the bellows, and the base 31 is arranged on the table surface of the workbench 1; the second driving device 32 is arranged on the base 31, and the second driving device 32 can be a hydraulic cylinder, a cylinder or an electric push rod; the movable end of the second driving device 32 faces the axis direction of the ring 21; the second driving device 32 is arranged along the circumference of the axis of the ring 21 The second drive device 32 is evenly spaced in the same direction; the movable end of the second drive device 32 is connected to the plate surface of the clamping piece 33; the side of the clamping piece 33 facing the axis of the ring 21 is an arc structure; when fixing the bellows, start the second drive device 32, and the movable end of the second drive device 32 begins to extend, driving the clamping piece 33 to move the clamping piece close to the bellows and contact the outer wall of the bellows. Multiple clamping pieces 33 contact the outer wall of the bellows and clamp the bellows together, wherein the extension distance of the second drive device 32 is set according to the outer diameter of the bellows, and the extension distance of the second drive device 32 is adjustable and not fixed. In addition, it should be noted that the fixing component is mainly for fixing the bellows, which is also disclosed in other patent documents. Since it is not an important improvement point of the present application, and the specific model of the second drive device is not an improvement point of the present application, it will not be repeated here.
[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A HDPE corrugated pipe cutting device, characterized in that: include: Workbench (1); A cutting assembly (2) is arranged in the middle of the table top of the workbench (1); the cutting assembly (2) comprises a circular ring (21), a first driving device (22), a circular blade (23) and a motor (24); the circular ring (21) is rotatably arranged on the table top of the workbench (1); the first driving device (22) is arranged on the side of the circular ring (21); the movable end of the first driving device (22) faces the axis of the circular ring (21); the circular blade (23) is rotatably arranged on the movable end of the first driving device (22); the direction of the axis of the circular ring (21) is perpendicular to the side of the circular blade (23); the motor (24) is mechanically connected to the circular ring (21) to drive the circular ring (21) to rotate; A fixing component (3) for fixing the HDPE corrugated pipe is arranged on the table surface of the workbench (1); the fixing component (3) and the cutting component (2) are located on the same straight line.
2. The HDPE corrugated pipe cutting device according to claim 1, characterized in that: A connecting strip (25) is arranged on the side of the circular ring (21) away from the first driving device (22); the connecting strip (25) is a circular structure; the workbench (1) also includes a support (11) and a slide groove (12); the support (11) is arranged on the table surface of the workbench (1); the side of the support (11) is provided with the slide groove (12) corresponding to the connecting strip (25); the connecting strip (25) is inserted into the slide groove (12) and is rotatably arranged on the support (11); a penetrating channel is arranged in the middle of the support (11); the axis of the circular ring (21) and the channel are in the same straight line.
3. The HDPE corrugated pipe cutting device according to claim 2, characterized in that: The motor (24) is located on the table surface of the workbench (1); a gear is provided at the output end of the motor (24); and the output end of the motor (24) is gear-connected to the ring (21).
4. The HDPE corrugated pipe cutting device according to claim 3, characterized in that: Gear teeth are provided on the outer diameter edge of the circular ring (21).
5. The HDPE corrugated pipe cutting device according to claim 1, characterized in that: The cutting assembly (2) further comprises a telescopic rod (26) and a spring (27); the disc blade (23) is connected to the movable end of the first driving device (22) via the telescopic rod (26); one end of the telescopic rod (26) is connected to the movable end of the first driving device (22), and the other end thereof is rotatably connected to the disc blade (23); the spring (27) is arranged on the telescopic rod (26) to push the telescopic rod (26) to extend.
6. The HDPE corrugated pipe cutting device according to claim 1, characterized in that: At least two of the first driving devices (22) are spaced apart and distributed along the circumferential direction of the axis of the ring (21).
7. The HDPE corrugated pipe cutting device according to any one of claims 1 to 6, characterized in that: The fixing assembly (3) comprises a base (31), a second driving device (32) and a clamping piece (33); the base (31) is provided with a corrugated pipe passage corresponding to the axis of the circular ring (21); the second driving device (32) is arranged on the base (31); the movable end of the second driving device (32) faces the axis of the circular ring (21); the second driving devices (32) are distributed at intervals along the circumferential direction of the axis of the circular ring (21); the movable end of the second driving device (32) is connected to the plate surface of the clamping piece (33); and the side of the clamping piece (33) facing the axis of the circular ring (21) is an arc-shaped structure.
