Concrete mold for prefabricating beam slab

By setting the articulation seat on both sides of the bottom mold in the bridge prefabricated beam plate mold and adopting a cantilever hinge structure, the problem of articulation corrosion is solved, the service life and efficiency of the mold is improved, and maintenance and equipment costs are reduced.

CN222290495UActive Publication Date: 2025-01-03HAINAN JINHUAN BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421118672.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-03
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The hinges of existing bridge prefabricated beam slab molds are easily buried and corroded by mud and water, resulting in a shortening of the mold service life and an increase in maintenance costs, and high equipment costs and low efficiency.

Method used

Set the hinge seat on both sides of the bottom mold, the side mold is hinged with the bottom mold through the cantilever, and a fixed base and boss portion are provided at the bottom of the bottom mold, and the oil cylinder is fixed at the bottom of the bottom mold, and the side mold is realized by driving the hinge arm through the connecting rod. The synchronous opening and closing reduces the corrosion risk and equipment cost of the articulated parts.

Benefits of technology

It extends the service life of the mold, reduces maintenance costs, and improves the efficiency of mold opening and closing, reducing equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prefabricating formworks, in particular to a concrete mold for prefabricating a beam slab, which comprises a bottom mold, two sides of the bottom mold are hinged with side molds through hinge seats, the hinge seats are arranged on two sides of the bottom of the bottom mold, a cantilever is arranged on one side of the bottom of each side mold, the cantilever is hinged in the hinge seats, and the bottom of each side mold is provided with a concrete cavity. And a driving mechanism is hinged to the bottom side of the side mold. The hinged seats are arranged on the two sides of the bottom of the bottom die, the side dies are hinged to the bottom die through the cantilevers, and the hinged seats are hung on the bottom face of the bottom die, so that muddy water is not prone to immersing into the hinged seats, the service life of the die is prolonged, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated templates, in particular to a concrete mold for prefabricating beams and slabs. Background Art

[0002] In the production of prefabricated bridge beams and slabs, steel molds are generally used as vertical molds, which usually need to be assembled and adjusted manually by a lifting crane, which is inefficient and slow. Each time, manual measurement, angle adjustment, and leveling are required. Therefore, it is impossible to ensure that the assembled templates are exactly the same each time, and the quality of the products produced is also uneven. In the prior art, a Chinese patent application with publication number CN110480803B discloses a special forming mold for prefabricated beams and slabs. The opening and closing of the side molds on both sides are realized by setting a bottom mold and a side mold hinged on both sides in conjunction with an oil cylinder installed on the outside of each side mold. Although the efficiency is improved, the multiple oil cylinders on both sides increase the equipment cost and maintenance cost. Since the hinge is set on one side of the bottom mold, the hinge is easily buried and corroded by the mud and water of the bottom mold, resulting in a reduced mold life and an increased failure rate. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a concrete mold for prefabrication of beams and slabs in response to the above-mentioned technical deficiencies. The hinge seats are arranged on both sides of the bottom of the bottom mold, and the side molds are hinged to the bottom mold by arranging cantilevers, thereby solving the problem that the hinges of the existing mold are easily buried and corroded by the mud and water of the bottom mold.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a concrete mold for prefabrication of beams and slabs, including a bottom mold, the two sides of the bottom mold are hinged to the side molds through hinge seats, the hinge seats are arranged on both sides of the bottom of the bottom mold, a cantilever is provided on one side of the bottom of the side mold, the cantilever is hinged in the hinge seat, and the bottom side of the side mold is hinged with a driving mechanism.

[0005] To further optimize the technical solution, a fixed base is provided at the bottom of the bottom mold, a boss portion is provided in the middle of the base, the top surface of the boss portion is fixedly connected to the bottom surface of the bottom mold, grooves open on the outside are provided on both sides of the boss portion, and a hinge seat is arranged in the groove.

[0006] To further optimize the technical solution, the driving mechanism includes a vertically arranged oil cylinder fixed at the bottom of the bottom mold, and articulated arms are respectively provided on the outer sides of the bottoms of the two symmetrical side molds, and a connecting rod is respectively hinged between the end of each articulated arm away from the side mold and the end of the telescopic rod of the oil cylinder.

[0007] To further optimize the technical solution, a plurality of notches are provided on both sides of the bottom mold, and the plurality of notches are arranged between the connecting surfaces of the bottom mold and the side molds.

[0008] Compared with the prior art, the utility model has the following advantages: 1. The articulated seats are arranged on both sides of the bottom of the bottom mold, and the side molds are hinged to the bottom mold by arranging cantilevers. The articulated seats are suspended on the bottom surface of the bottom mold, so that mud and water are not easy to penetrate into the articulated seats, thereby improving the service life of the mold and reducing maintenance costs; 2. The bottom mold is lifted upward by arranging the base and the boss part, thereby further improving the vertical height of the junction seat; 3. By arranging the cylinder at the bottom of the bottom mold, a cylinder is provided to respectively articulate two connecting rods, and the two connecting rods on both sides respectively drive the articulated arms to realize the synchronous opening and closing of the side molds, thereby reducing equipment costs and improving the efficiency of mold opening and closing. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a front view of a concrete mold for prefabrication of beams and slabs;

[0010] Figure 2 It is an external isometric view of a concrete mould for precast beams and slabs;

[0011] Figure 3 This is a schematic diagram of a bottom mold in a concrete mold for prefabrication of beams and slabs.

[0012] In the figure: 1, bottom mold; 10, notch; 11, hinged seat; 2, side mold; 21, cantilever; 22, hinged arm; 3, base; 31, boss; 32, groove; 4, cylinder; 5, connecting rod. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the reference drawings of specific embodiments. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0014] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. used in this application document to indicate positions or positional relationships are based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present disclosure. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0015] Combination Figures 1 to 3As shown, a concrete mold for beam and slab prefabrication comprises a bottom mold 1 and side molds 2 connected to the bottom mold 1 on both sides. The bottom of the bottom mold 1 is provided with hinge seats 11 on both sides, and a cantilever 21 is provided on one side of the bottom of the side mold 2. The cantilever 21 is hinged in the hinge seat 11. The side mold 2 is hinged to the side mold 2 through the hinge seat 11. The bottom of the bottom mold 1 is provided with a fixed base 3. The middle of the base 3 is provided with a boss portion 31. The top surface of the boss portion 31 is fixedly connected to the bottom surface of the bottom mold 1. The boss portion 31 is provided with grooves 32 with open outer sides on both sides. The hinge seat 11 is arranged in the grooves 32. A plurality of notches 10 are provided on both sides of the bottom mold 1. The plurality of notches 10 are arranged between the connecting surfaces of the bottom mold 1 and the side mold 2. The bottom side of the side mold 2 is hinged with a driving mechanism.

[0016] The driving mechanism includes a vertically arranged cylinder 4, which is fixed to the bottom of the bottom mold 1. The bottom outer sides of the two symmetrical side molds 2 are respectively provided with articulated arms 22, and a connecting rod 5 is respectively hinged between the end of each articulated arm 22 away from the side mold 2 and the end of the telescopic rod of the cylinder 4.

[0017] When using, combine Figures 1 to 3 The bottom mold 1 and the side mold 2 are made of steel, and the base 3 can be cast in concrete, and the base 3 is fixed in the ground. The cylinder body of the oil cylinder 4 is fixed in the middle of the bottom surface of the side mold 2 and connected to the hydraulic pump station.

[0018] When closing the mold, the oil cylinder 4 extends downward, the connecting rod 5 pushes the articulated arm 22 outward, and the articulated arm 22 drives the two side molds 2 on both sides to rotate inward to close the mold. After closing the mold, the core mold and the top mold are placed to complete the pouring of concrete. When opening the mold, the oil cylinder 4 is controlled to shrink. The oil cylinder 4 pulls the articulated arm 22 inward through the connecting rod 5. The articulated arm 22 drives the side mold 2 to open outward around the articulated seat 11, completing the rapid opening of the side mold 2. Finally, the precast beam slab is taken out by the lifting equipment.

[0019] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or within the equivalent forms of such scope and boundaries.

Claims

1. A concrete mould for beam and slab prefabrication, comprising a bottom mould (1), both sides of the bottom mould (1) being hinged to side moulds (2) via hinge seats (11), characterized in that: The hinged seat (11) is arranged on both sides of the bottom of the bottom mold (1), a cantilever (21) is provided on one side of the bottom of the side mold (2), the cantilever (21) is hinged in the hinged seat (11), and a driving mechanism is hinged on the bottom side of the side mold (2).

2. A concrete mold for beam and slab prefabrication according to claim 1, characterized in that: A fixed base (3) is provided at the bottom of the bottom mold (1), a boss portion (31) is provided in the middle of the base (3), the top surface of the boss portion (31) is fixedly connected to the bottom surface of the bottom mold (1), and grooves (32) with open outer sides are provided on both sides of the boss portion (31), and the hinge seat (11) is arranged in the groove (32).

3. The concrete mold for beam and slab prefabrication according to claim 1, characterized in that: The driving mechanism comprises a vertically arranged oil cylinder (4), the oil cylinder (4) being fixed to the bottom of the bottom mold (1), and articulated arms (22) being respectively arranged on the outer sides of the bottoms of the two symmetrical side molds (2), and a connecting rod (5) being respectively articulated between the end of each articulated arm (22) away from the side mold (2) and the end of the telescopic rod of the oil cylinder (4).

4. A concrete mold for beam and slab prefabrication according to any one of claims 1 to 3, characterized in that: A plurality of notches (10) are provided on both sides of the bottom mold (1), and the plurality of notches (10) are arranged between the connecting surfaces of the bottom mold (1) and the side mold (2).