Fabricated concrete prefabricated part production mechanism

Abstract

The utility model relates to the technical field of concrete prefabricated parts, and discloses an assembly type concrete prefabricated part production mechanism which comprises a supporting track, a buffer column is installed in the middle of the upper end of the supporting track in a threaded mode, a pouring table is installed at the upper end of the buffer column through bolts, and a vibration table is installed in the middle of the lower end of the pouring table through bolts. A pouring frame is slidably mounted on the inner side of the upper end of the pouring table. According to the device, the displacement motor is arranged to drive the rotating rod and drive the transmission gear to start to rotate, so that the displacement wheel is driven to move back and forth along the sliding groove formed in the upper end of the supporting rail, and the displacement motor is electrically connected with the control box and can be controlled in a preset mode. And the prefabricated wall panel stays above one prefabricated wall panel every time, maintenance work in forming is automatically started, and compared with maintenance needing manual operation in traditional forming, more convenience can be achieved, and time and labor are saved.

Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated concrete components, in particular to an assembled prefabricated concrete component production mechanism. Background Art

[0002] Prefabricated structure is the abbreviation of prefabricated concrete structure, which is a concrete structure formed by assembling and connecting prefabricated components as the main load-bearing components. Compared with cast-in-place construction methods, prefabricated PC structure is conducive to green construction, because prefabricated construction can better meet the requirements of green construction such as land saving, energy saving, material saving, water saving and environmental protection, reduce the negative impact on the environment, and follow the principle of sustainable development.

[0003] At present, prefabricated concrete components such as walls need to be produced through processes such as pouring, oscillation, molding and curing. After the prefabricated wall is formed, it needs to be moved to a curing room for curing.

[0004] A concrete precast component maintenance production line is disclosed in the Chinese utility model patent application disclosure specification CN214605024U. Although the driving force is more balanced in the conveying direction by staggering the power wheels in the first conveying mechanism in the front-to-back direction, and the first retaining ring structure and the second retaining ring structure are provided to limit the deflection of the carrier, so as to avoid the deflection problem in the conveying process of the concrete precast components. However, in actual use, the precast wall is not like the traditional small concrete precast components, which can be moved at will when not formed. Its overall volume is large, and it is not convenient to move. In the solidification and forming process of the existing precast wall, it is necessary to spray water frequently to prevent the concrete from cracking during the forming process, which affects the product quality of the later components. It is not only cumbersome, but also time-consuming and labor-intensive. Therefore, it is necessary to provide an assembled concrete precast component production mechanism to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides an assembled prefabricated concrete component production mechanism, which solves the problem that during the solidification and forming process of the existing prefabricated concrete component walls, frequent manual water spraying is required to prevent cracks in the concrete during the forming process, which affects the product quality of the later components, which is not only cumbersome but also time-consuming and labor-intensive.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: an assembled precast concrete component production mechanism, including a support rail, a buffer column is threadedly installed in the middle of the upper end of the support rail, a casting platform is bolted on the upper end of the buffer column, a vibrating table is bolted on the middle of the lower end of the casting platform, a casting frame is slidably installed on the inner side of the upper end of the casting platform, a displacement machine is slidably installed on the rear side of the upper end of the support rail, an equipment box is screwed on the middle of the upper end of the displacement machine, a water tank is welded and installed in the middle of the upper end of the equipment box, an air intake assembly is threadedly installed on the outer side of the upper end of the displacement machine, a control box is screwed on the left side of the outer end of the displacement machine, a patrol assembly is bolted on the lower end of the control box, ventilation windows are welded and installed on the front and rear sides of the outer end of the displacement machine, and a maintenance assembly is sleeved and installed on the upper end of the interior of the displacement machine.

[0009] Optionally, the air intake assembly includes a cylindrical shell, an intake fan, an adsorption block and a filter cover, the intake fan is screwed onto the lower end of the cylindrical shell, the intake fan is filled with an adsorption block, and the filter cover is threadedly mounted on the middle portion of the upper end of the cylindrical shell.

[0010] Optionally, the patrol assembly includes a displacement motor, a rotating rod, a transmission gear and a displacement wheel, the front end of the displacement motor transmission shaft is sleeved with the rotating rod, the middle of the outer end of the rotating rod is sleeved with the transmission gear, and the lower end of the transmission gear is meshed with the displacement wheel.

[0011] Optionally, the maintenance component includes a mouth frame, a water supply pipeline, an atomizing nozzle and an electric heating rod. The inner side of the mouth frame is sleeved with a water supply pipeline, the lower end of the water supply pipeline is connected and installed with an atomizing nozzle, and the electric heating rod is laterally distributed below the atomizing nozzle.

[0012] Optionally, there are two support rails symmetrically distributed, and the inner structure is overall higher than the outer structure as a whole, and a sliding groove is provided at the upper end of the outer structure of the support rail.

[0013] Optionally, the buffer columns are distributed laterally symmetrically, the inner side of the bottom of the buffer columns is a damping structure, adjustment grooves are opened on the left and right sides of the upper end of the casting platform, and positioning holes distributed in a row are opened in the middle of the upper end of the adjustment grooves, and the spacing between them is the same, and the casting frame is composed of two transverse rods and two longitudinal rods.

[0014] Optionally, a water supply pump and a lithium battery pack are installed inside the equipment box, and the water storage tank and the water supply pump inside the equipment box are connected to each other.

[0015] Optionally, a ring-shaped induction probe is installed at the lower end of the displacement machine.

[0016] In summary, the technical effects and advantages of the utility model are:

[0017] 1. The utility model has a reasonable structure. The air intake fan is set to draw external air and inject it into the interior. The air flow is heated by the electric heating rod and blown to the prefabricated concrete wall being formed below, so that the moisture inside can evaporate quickly, thereby accelerating the forming speed. In addition, when the annular sensing probe senses that the humidity is low, the signal is transmitted to the control box to control the water supply pump in the equipment box to draw water from the water tank and inject it into the atomizing nozzle through the water supply pipeline to spray the space below the displacement machine and contact the surface of the prefabricated wall, thereby increasing the humidity of the concrete surface, reducing the occurrence of cracks, and improving the forming efficiency.

[0018] 2. In the utility model, the rotating rod is driven by the displacement motor, and at the same time, the transmission gear is driven to start rotating, thereby driving the displacement wheel to move forward and backward along the slide groove provided at the upper end of the support track, and the displacement motor is electrically connected to the control box. Through preset control, each end of the displacement motor can stay above a prefabricated wall panel for a certain period of time, and automatically start the maintenance work during molding. Compared with the maintenance during traditional molding that requires manual operation, it can be more convenient and save time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the displacement machine of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the displacement machine of the utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the air inlet assembly of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the maintenance component of the utility model when viewed from above;

[0024] Figure 6 For the utility model Figure 3 The enlarged structural diagram is shown in FIG.

[0025] In the figure: 1. Support track; 2. Buffer column; 3. Casting table; 4. Vibrating table; 5. Casting frame; 6. Displacement machine; 7. Equipment box; 8. Water storage tank; 9. Air intake assembly; 10. Control box; 11. Patrol assembly; 12. Ventilation window; 13. Maintenance assembly; 901. Cylindrical shell; 902. Intake fan; 903. Adsorption block; 904. Filter cover; 1101. Displacement motor; 1102. Rotating rod; 1103. Transmission gear; 1104. Displacement wheel; 1301. Mouth frame; 1302. Water supply pipeline; 1303. Atomizing nozzle; 1304. Electric heating rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example: Reference Figure 1-Figure 6 The assembled prefabricated concrete component production mechanism shown includes support rails 1. There are two support rails 1 symmetrically distributed, and the inner structure is higher than the outer structure as a whole. In addition, a slide groove is provided at the upper end of the outer structure of the support rail 1. A buffer column 2 is threadedly installed in the middle of the upper end of the support rail 1. The buffer column 2 is laterally symmetrically distributed, and the inner side of the bottom of the buffer column 2 is a damping structure. A casting platform 3 is bolted to the upper end of the buffer column 2. Adjustment grooves are provided on the left and right sides of the upper end of the casting platform 3. Positioning holes distributed in a row are provided in the middle of the upper end of the adjustment groove, and the spacing between them is the same. A vibration table 4 is bolted to the middle of the lower end of the casting platform 3. A casting frame 5 is slidably installed on the inner side of the upper end of the casting platform 3. The casting frame 5 is composed of two transverse rods and two longitudinal rods spliced ​​together. A displacement machine 6 is slidably installed on the rear side of the upper end of the support rail 1, and an annular induction probe is laid and installed on the lower end inside the displacement machine 6, and the annular induction probe is electrically connected to the control box 10. An equipment box 7 is screwed installed on the middle part of the upper end of the displacement machine 6, and a water supply pump and a lithium battery pack are installed inside the equipment box 7, and are electrically connected to the control box 10. A water storage tank 8 is welded and installed in the middle part of the upper end of the equipment box 7, and the water storage tank 8 is connected to the water supply pump inside the equipment box 7. An air inlet assembly 9 is threadedly installed on the outer side of the upper end of the displacement machine 6, and a control box 10 is screwed on the left side of the outer end of the displacement machine 6. A patrol assembly 11 is bolted on the lower part of the control box 10, and ventilation windows 12 are welded and installed on the front and rear sides of the outer end of the displacement machine 6. A maintenance assembly 13 is sleeved and installed on the upper end of the displacement machine 6.

[0028] As an optional implementation in this embodiment, Figure 3-Figure 6 As shown, the air intake assembly 9 includes a cylindrical shell 901, an air intake fan 902, an adsorption block 903 and a filter cover 904. The air intake fan 902 is screwed on the lower end of the cylindrical shell 901, and the adsorption block 903 is filled above the air intake fan 902. The filter cover 904 is threadedly installed in the middle of the upper end of the cylindrical shell 901; the patrol assembly 11 includes a displacement motor 1101, a rotating rod 1102, a transmission gear 1103 and a displacement wheel 1104. The front end of the transmission shaft of the displacement motor 1101 is sleeved with a rotating gear 1103 and a displacement wheel 1104. Rod 1102, a transmission gear 1103 is installed in the middle of the outer end of the rotating rod 1102, and a displacement wheel 1104 is installed on the lower end of the transmission gear 1103; the maintenance component 13 includes a mouth frame 1301, a water supply pipeline 1302, an atomizing nozzle 1303 and an electric heating rod 1304, the inner side of the mouth frame 1301 is sleeved with a water supply pipeline 1302, the lower end of the water supply pipeline 1302 is connected and installed with the atomizing nozzle 1303, and the electric heating rod 1304 is distributed laterally below the atomizing nozzle 1303.

[0029] Through the design of the air intake fan 902, when the displacement machine 6 starts working, external air can be drawn in and injected into the interior, and the air flow can be heated by the electric heating rod 1304 to blow on the concrete prefabricated wall being formed below, so that the moisture inside can evaporate quickly, thereby accelerating its forming speed. In addition, when the annular sensing probe below the displacement machine 6 senses that the humidity is low, the signal is transmitted to the control box 10, and the water supply pump in the equipment box 7 is controlled by the internal software to start working, and the water flow in the water tank 8 is drawn and transported downward, and it is injected into the atomizing nozzle 1303 through the water supply pipeline 1302 to spray the space below the displacement machine 6, contact the surface of the prefabricated wall, increase the humidity of the concrete surface, and reduce the occurrence of cracks.

[0030] The rotating rod 1102 is driven by the arranged displacement motor 1101, and at the same time, the transmission gear 1103 is also driven to start rotating, thereby driving the displacement wheel 1104 to move forward and backward along the slide groove provided at the upper end of the support track 1, and the displacement motor 1101 is electrically connected to the control box 10, and can be preset and controlled by software to allow it to stay above a prefabricated wall panel for a period of time and automatically start the maintenance work during molding. Compared with the maintenance during traditional molding which requires manual operation, it can be more convenient and save time and effort.

[0031] How this utility works:

[0032] The assembled prefabricated concrete component production mechanism drives the rotating rod 1102 through the provided displacement motor 1101, and also drives the transmission gear 1103 to start rotating, thereby driving the displacement wheel 1104 to move forward and backward along the slide groove provided at the upper end of the support track 1, and at the same time, drives the displacement machine 6 to start synchronous displacement. When the displacement machine 6 moves to the top of the concrete prefabricated wall, through the design of the air intake fan 902, when the displacement machine 6 starts working, the external air can be drawn into the interior, and the air flow can be heated by the electric heating rod 1304 to blow on the concrete prefabricated wall being formed below, so that the moisture inside can evaporate quickly, thereby accelerating its forming speed, and in the displacement machine When the annular sensing probe below 6 senses that the humidity is low, it transmits a signal to the control box 10, and the water supply pump in the equipment box 7 is controlled by the internal software to start working, draw water from the water tank 8 and transport it downward, and inject it into the atomizing nozzle 1303 through the water supply pipeline 1302, spraying the space below the displacement machine 6, contacting the surface of the prefabricated wall, increasing the humidity of the concrete surface, and reducing the occurrence of cracks. Secondly, the displacement motor 1101 is electrically connected to the control box 10, and can be controlled by preset to allow it to stay on a prefabricated wall panel for a period of time, and automatically start the maintenance work during molding. Compared with the traditional maintenance during molding that requires manual operation, it can be more convenient and save time and effort.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A prefabricated concrete component production mechanism, comprising a support track (1), characterized in that: A buffer column (2) is threadedly mounted in the middle of the upper end of the support track (1); a casting platform (3) is boltedly mounted on the upper end of the buffer column (2); a vibrating platform (4) is boltedly mounted on the middle of the lower end of the casting platform (3); a casting frame (5) is slidably mounted on the inner side of the upper end of the casting platform (3); a displacement machine (6) is slidably mounted on the rear side of the upper end of the support track (1); an equipment box (7) is screwedly mounted in the middle of the upper end of the displacement machine (6); a water storage tank (8) is weldedly mounted in the middle of the upper end of the equipment box (7); an air inlet assembly (9) is threadedly mounted on the outer side of the upper end of the displacement machine (6); a control box (10) is screwedly mounted on the left side of the outer end of the displacement machine (6); a patrol assembly (11) is boltedly mounted on the lower side of the control box (10); ventilation windows (12) are weldedly mounted on the front and rear sides of the outer end of the displacement machine (6); and a maintenance assembly (13) is sleevedly mounted on the upper end of the interior of the displacement machine (6).

2. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: The air intake assembly (9) comprises a cylindrical shell (901), an air intake fan (902), an adsorption block (903) and a filter cover (904); the air intake fan (902) is screwed onto the lower end of the cylindrical shell (901); the adsorption block (903) is filled above the air intake fan (902); and the filter cover (904) is screwed onto the middle portion of the upper end of the cylindrical shell (901).

3. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: The patrol assembly (11) comprises a displacement motor (1101), a rotating rod (1102), a transmission gear (1103) and a displacement wheel (1104); the front end of the transmission shaft of the displacement motor (1101) is sleeved with the rotating rod (1102); the middle part of the outer end of the rotating rod (1102) is sleeved with the transmission gear (1103); and the lower end of the transmission gear (1103) is meshed with the displacement wheel (1104).

4. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: The maintenance component (13) comprises a mouth-shaped frame (1301), a water supply pipeline (1302), an atomizing nozzle (1303) and an electric heating rod (1304); the water supply pipeline (1302) is sleeved and installed on the inner side of the mouth-shaped frame (1301); the lower end of the water supply pipeline (1302) is connected and installed with the atomizing nozzle (1303); and the electric heating rod (1304) is distributed laterally below the atomizing nozzle (1303).

5. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: The support rails (1) are symmetrically distributed in two pieces, and are relatively higher than the inner structure as a whole, while the outer structure is relatively lower as a whole. A sliding groove is provided at the upper end of the outer structure of the support rail (1).

6. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: The buffer columns (2) are distributed in a symmetrical manner in the transverse direction, the inner side of the bottom of the buffer columns (2) is a damping structure, the left and right sides of the upper end of the casting platform (3) are provided with adjustment grooves, and the middle of the upper end of the adjustment grooves is provided with positioning holes distributed in a row, and the spacing between them is the same, and the casting frame (5) is composed of two transverse rods and two longitudinal rods spliced ​​together.

7. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: A water supply pump and a lithium battery pack are installed inside the equipment box (7), and the water storage tank (8) and the water supply pump inside the equipment box (7) are in communication with each other.

8. The assembly type prefabricated concrete component production mechanism according to claim 1, characterized in that: An annular induction probe is installed at the lower end of the displacement machine (6).

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