Rubber coating machine capable of automatically feeding

By introducing automatic loading and cutting systems into the glue wrapper, the rotating disc, rotating shaft and motor drive realize automatic glueing and cutting of workpieces, the problems of low efficiency and unstable quality of traditional glue wrappers are solved, and production is improved Efficiency and stability of adhesive quality.

CN222290742UActive Publication Date: 2025-01-03SUZHOU BOBITAI MASCH TECH CO LTD
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Patent Information

Application Number
CN202420524376.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-03
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

Traditional glue wrapping machines rely on manual loading and manual operation, resulting in low production efficiency, unstable glue wrapping quality, and increase production costs and work-related injury risks. The automatic loading system is prone to errors when positioning and placing workpieces, resulting in glue wrapping position. Inaccurate.

Method used

An automatic loading and glue wrapping machine including a box, glue wrap assembly and a loading box is designed. The automatic glue wrapping of the workpiece is realized through the combination of a rotating disc, a rotating shaft, a motor drive and a curved groove, and the workpiece is automatically glued through cutting. The knife and motor drive system are cut to ensure accurate movement and cutting of the tape.

Benefits of technology

The automation of workpiece glue wrapping is realized, the production efficiency and stability of glue wrapping quality is improved, the accuracy and consistency of glue wrapping is ensured, the complexity and fatigue of manual operation are reduced, and the product quality is improved.

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Abstract

The utility model discloses a rubber coating machine capable of automatically feeding, which relates to the technical field of rubber coating machines and comprises a box body and a feeding box, a rubber coating component is arranged on one side of the top of the box body, mounting parts are symmetrically arranged on two sides of the top of the rubber coating component, the feeding box is mounted on one sides of the mounting parts, and a cutter is arranged on one side of the rubber coating component. According to the rubber coating machine capable of achieving automatic feeding, through the arranged rubber coating assembly, automation of rubber coating work of workpieces is achieved, the production efficiency is greatly improved, the complexity and fatigue of manual operation are reduced, the whole rubber coating process is stable and reliable, the consistency and quality of workpiece rubber coating can be ensured, the overall quality level of products is improved, and the production cost is reduced. The third motor is started to drive the driving rod to rotate, and then the moving seat slides on the sliding rod in a reciprocating mode under the action of the connecting shaft and the sliding groove, so that the cutter is driven to cut the adhesive tape, and the cutting system is efficient and accurate and has good flexibility and adaptability.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber coating machines, in particular to a rubber coating machine capable of automatically feeding materials. Background Art

[0002] With the continuous development of industrial production, the efficiency and quality requirements of workpiece encapsulation are increasing day by day. Most traditional encapsulation machines rely on manual loading and manual operation, which not only makes production efficiency low, but also easily leads to unstable encapsulation quality due to operator fatigue or skill differences. At the same time, manual operation also increases production costs and the risk of work-related injuries.

[0003] Publication (Announcement) No.: CN213705878U, discloses a rubber encapsulation machine, which can provide two workstations to simultaneously realize the pressing and fixing of two products and the cutting after rubber encapsulation. The pressure head mechanism and the cutting knife mechanism can adapt to the pressing and cutting of products of different sizes, have good versatility, and fully meet the needs of rubber encapsulation, fixing and cutting of actual products;

[0004] However, during the encapsulation process, due to differences in the shape, size and quality of the workpieces, the automatic feeding system may have errors in the positioning and placement process, resulting in inaccurate positioning of the encapsulation. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a rubber encapsulation machine capable of automatic feeding, which solves the technical problems mentioned in the background technology.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a rubber-coating machine capable of automatic feeding, comprising a box body and a feeding box, a rubber-coating component is arranged on one side of the top of the box body, mounting parts are symmetrically arranged on both sides of the top of the rubber-coating component, the feeding box is installed on one side of the mounting part, and a cutter is arranged on one side of the rubber-coating component;

[0007] The rubber-coated component includes a rotating disk rotatably mounted on the surface of the box body, a driving part is arranged on one side of the bottom of the rotating disk, and a rubber-mounting part is arranged on one side of the surface, a first motor is arranged at the bottom of the rotating disk, and an output end of the first motor is fixedly connected to a rotating shaft, rubber-coated rotating shafts are symmetrically arranged on both sides of the surface of the rotating disk, and the mounting part is fixedly mounted on the top of the rubber-coated rotating shaft.

[0008] As a further preferred embodiment of the present technical solution, an arc groove is provided on the surface of the rotating shaft, and the shape of the bottom end of the rubber-coated rotating shaft is adapted to the arc groove.

[0009] As a further preferred embodiment of the present technical solution, the driving member includes a large gear arranged at the bottom of the rotating disk, a small gear is meshedly connected to one side of the large gear, and a second motor is arranged at the bottom of the small gear.

[0010] As a further preferred embodiment of the present technical solution, the adhesive mounting member comprises an installation block fixedly installed on the surface of the box body, a tape column is arranged on the surface of the installation block, and a guide column is arranged on one side of the tape column.

[0011] As a further preferred embodiment of the present technical solution, a mounting seat is fixedly connected to the top of the box body, a slide bar is fixedly installed on the mounting seat, a movable seat is slidably connected to the slide bar, and the cutter is fixedly installed on the movable seat.

[0012] As a further preferred embodiment of the present technical solution, a third motor is arranged under the movable seat, and the third motor is fixedly mounted on the box body. The output end of the third motor is fixedly connected to a driving rod through a mounting shaft, and a connecting shaft is arranged at the other end of the driving rod. A sliding groove is provided at the bottom of the movable seat, and the connecting shaft is slidably mounted in the sliding groove.

[0013] Compared with the prior art, it has the following beneficial effects:

[0014] By setting up the rubber coating components, the rubber coating work of the workpiece is automated, which greatly improves the production efficiency and reduces the complexity and fatigue of manual operation. The entire rubber coating process is stable and reliable, which can ensure the consistency and quality of the workpiece rubber coating and improve the overall quality level of the product. The guide column ensures that the tape can move along the predetermined path, ensuring the accuracy and consistency of the rubber coating. The ingenious coordination of the rotating shaft and the arc groove, as well as the motor drive, realizes the synchronous rotation of the rubber coating rotating shaft and the mounting parts, ensuring the uniformity and quality of the rubber coating.

[0015] By turning on the third motor to drive the driving rod to rotate, and then cooperating with the connecting shaft and the slide groove, the moving seat slides back and forth on the slide rod, thereby driving the cutter to cut the tape. This cutting system is not only efficient and accurate, but also has good flexibility and adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the rubber encapsulation component in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the driving member in the utility model;

[0019] Figure 4 This is a disassembled diagram of the self-rotating shaft and the rubber-coated self-rotating shaft in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the cutter in the utility model.

[0021] In the figure: 1. Box body; 2. Rubber-coated component; 3. Mounting part; 4. Feeding box; 5. Cutter; 21. Rotating disk; 22. First motor; 23. Rotating shaft; 24. Rubber-coated rotating shaft; 25. Large gear; 26. Second motor; 27. Small gear; 28. Mounting block; 29. ​​Tape column; 210. Guide column; 51. Mounting seat; 52. Slide rod; 53. Moving seat; 54. Third motor; 55. Driving rod; 56. Slide groove; 57. Connecting shaft. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings of the specification to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1: Combination Figure 1-Figure 5 As shown, the utility model provides a technical solution: a rubber-coating machine capable of automatic feeding, comprising a box body 1, a rubber-coating component 2 is arranged on one side of the top of the box body 1, mounting parts 3 are symmetrically arranged on both sides of the top of the rubber-coating component 2, a feeding box 4 is arranged on one side of the mounting part 3, and a cutter 5 is arranged on one side of the rubber-coating component 2;

[0024] The rubber-coated component 2 includes a rotating disk 21 rotatably mounted on the surface of the housing 1, a driving member is provided on one side of the bottom of the rotating disk 21, and a rubber-mounting member is provided on one side of the surface. A first motor 22 is provided at a position deviating from the center of the bottom of the rotating disk 21, and the first motor 22 is fixedly mounted inside the housing 1. A rotating shaft 23 is fixedly connected to the output end of the first motor 22, and an arc groove is provided on the surface of the rotating shaft 23. Rubber-coated rotating shafts 24 are symmetrically provided on both sides of the surface of the rotating disk 21, and the rubber-coated rotating shafts 24 are rotatably mounted on the rotating disk 21. The shape of the bottom end of the rubber-coated rotating shaft 24 is adapted to the arc groove, and the mounting member 3 is fixedly mounted on the top of the rubber-coated rotating shaft 24. When the rotating disk 21 rotates, it can drive the rubber-coated rotating shaft 24 to move out of the arc groove of the rotating shaft 23, and when the rotating shaft 23 rotates, it cooperates with the arc groove to drive the rubber-coated rotating shaft 24 and the mounting member 3 to rotate synchronously;

[0025] The driving member includes a large gear 25 disposed at the bottom of the rotating disk 21, one side of the large gear 25 is meshedly connected with a small gear 27, and a second motor 26 is disposed at the bottom of the small gear 27;

[0026] The adhesive mounting part comprises an installation block 28 fixedly mounted on the surface of the box body 1 , a tape column 29 is arranged on the surface of the installation block 28 , and a guide column 210 is arranged on one side of the tape column 29 .

[0027] In the embodiment of the present invention, the operator gently places the workpiece to be processed on the designated position of the loading box 4. The loading box 4 is exquisitely designed, and its discharge port can just deliver the workpieces one by one and orderly to the mounting member 3. Next, the operator installs the pre-prepared tape on the tape column 29 to ensure that the tape can be smoothly used for subsequent operations.

[0028] In this process, the guide column 210 plays a vital role. It is like a precise guide, ensuring that the tape can move along the predetermined path and avoid deviation from the direction. At this time, the two workpieces have been firmly mounted on the mounting member 3, waiting for the next rubber encapsulation work;

[0029] The operator connects one end of the tape to one of the workpieces, which is the starting point of the rubber coating work. Then, he turns on the first motor 22, and the motor starts to run, driving the rotating shaft 23 to rotate slowly. The clever cooperation between the rotating shaft 23 and the arc groove enables the rubber coating rotating shaft 24 and the mounting member 3 to rotate synchronously. The effect of this synchronous rotation is very significant, which drives the workpiece on the mounting member 3 to perform uniform rubber coating work;

[0030] When the rubber coating work is completed, the operator turns off the first motor 22. At this time, the axis of the arc groove of the rotating shaft 23 and the axis of the rotating disk 21 are just in the synchronous position, which provides convenience for the next operation. The operator gently removes the rubber-coated rotating shaft 24 from the arc groove of the rotating shaft 23 to prepare for the next step;

[0031] Then, he turned on the second motor 26, driving the small gear 27 to start rotating synchronously. The small gear 27 and the large gear 25 are meshed very tightly, so that the rotating disk 21 can also rotate synchronously. The effect of this rotation is to adjust the positions of the two mounting parts 3 to ensure that they are in the best working condition. In this way, the other workpiece can also be smoothly encapsulated to complete the entire operation process.

[0032] Embodiment 2: Combination Figure 2 , Figure 5 As shown, on the basis of the first embodiment, a mounting seat 51 is fixedly connected to the top of the box body 1, a slide bar 52 is fixedly installed on the mounting seat 51, a moving seat 53 is slidably connected to the slide bar 52, and the cutter 5 is fixedly installed on the moving seat 53;

[0033] A third motor 54 is arranged below the movable seat 53 and is fixedly mounted on the box body 1 . An output end of the third motor 54 is fixedly connected to a driving rod 55 via a mounting shaft. A connecting shaft 57 is arranged at the other end of the driving rod 55 . A slide groove 56 is provided at the bottom of the movable seat 53 and the connecting shaft 57 is slidably mounted in the slide groove 56 .

[0034] In the embodiment of the present invention, when the third motor 54 is started, it will drive the driving rod 55 to start rotating. The driving rod 55 does not work alone, but cooperates closely with the connecting shaft 57 and the slide groove 56. This cooperation relationship ensures that the rotation of the driving rod 55 can be converted into the reciprocating sliding of the moving seat 53 on the slide rod 52. This reciprocating sliding is achieved through the slide groove 56, which provides a stable track for the moving seat 53 so that it can move smoothly on the slide rod 52. As the moving seat 53 slides, it drives the cutter 5 to move together. The cutter 5 is specially designed to cut the tape. When the cutter 5 moves to the appropriate position, it will quickly and accurately cut the tape and complete the cutting process. The advantages of this cutting system are its high efficiency and accuracy. Through the perfect combination of the motor and the mechanical structure, it can complete a large amount of cutting work in a short time, greatly improving the production efficiency. At the same time, since the design of the entire system is very precise, it can ensure that each cutting is accurate, thereby ensuring product quality.

[0035] In addition, this cutting system also has good flexibility and adaptability. By adjusting the rotation speed of the driving rod 55 and the sliding distance of the moving seat 53, we can easily change the cutting speed and accuracy to meet different production requirements. This flexibility enables this cutting system to be widely used in various production environments.

[0036] In short, by turning on the third motor 54 to drive the driving rod 55 to rotate, and then cooperating with the connecting shaft 57 and the sliding groove 56, the movable seat 53 slides back and forth on the sliding rod 52, thereby driving the cutter 5 to cut the tape. This cutting system is not only efficient and accurate, but also has good flexibility and adaptability.

[0037] Working principle of the automatic loading glue machine:

[0038] Step 1, place the workpiece on the loading box 4, the discharge port of the loading box 4 transports the workpiece to the mounting member 3, install the tape on the tape column 29, install the two workpieces on the mounting member 3, connect one end of the tape with one of the workpieces, turn on the first motor 22 to drive the rotating shaft 23 to rotate, the rotating shaft 23 cooperates with the arc groove to drive the rubber-coated rotating shaft 24 and the mounting member 3 to rotate synchronously, and then drive the workpiece on the mounting member 3 to perform rubber-coating work. After the rubber-coating work is completed, turn off the first motor 22;

[0039] Step 2: Turn on the third motor 54 to drive the driving rod 55 to rotate. The driving rod 55 cooperates with the connecting shaft 57 and the slide slot 56 to drive the moving seat 53 to slide back and forth on the slide rod 52, so that the moving seat 53 drives the cutter 5 to move, so that the cutter 5 cuts the tape;

[0040] Step 3: Then, the second motor 26 is turned on to drive the small gear 27 to rotate synchronously. The small gear 27 cooperates with the meshing large gear 25 to drive the rotating disk 21 to rotate synchronously, thereby adjusting the positions of the two mounting parts 3, and then encapsulating another workpiece.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rubber encapsulating machine capable of automatically feeding materials, comprising a box body (1) and a feeding box (4), characterized in that: A rubber-coated component (2) is arranged on one side of the top of the box body (1), mounting parts (3) are symmetrically arranged on both sides of the top of the rubber-coated component (2), a loading box (4) is installed on one side of the mounting part (3), and a cutter (5) is arranged on one side of the rubber-coated component (2); The rubber-coated component (2) comprises a rotating disk (21) rotatably mounted on the surface of a housing (1); a driving component is arranged on one side of the bottom of the rotating disk (21); and a rubber-mounting component is arranged on one side of the surface; a first motor (22) is arranged on the bottom of the rotating disk (21); an output end of the first motor (22) is fixedly connected to a rotation shaft (23); rubber-coated rotation shafts (24) are symmetrically arranged on both sides of the surface of the rotating disk (21); and a mounting component (3) is fixedly mounted on the top of the rubber-coated rotation shaft (24).

2. The automatic feeding encapsulating machine according to claim 1 is characterized in that: An arc groove is provided on the surface of the rotating shaft (23), and the shape of the bottom end of the rubber-coated rotating shaft (24) is adapted to the arc groove.

3. The automatic feeding encapsulating machine according to claim 1 is characterized in that: The driving member comprises a large gear (25) arranged at the bottom of the rotating disk (21), one side of the large gear (25) is meshedly connected with a small gear (27), and a second motor (26) is arranged at the bottom of the small gear (27).

4. The automatic feeding encapsulating machine according to claim 1 is characterized in that: The adhesive mounting part comprises an installation block (28) fixedly installed on the surface of the box body (1), a tape column (29) is arranged on the surface of the installation block (28), and a guide column (210) is arranged on one side of the tape column (29).

5. The automatic feeding encapsulating machine according to claim 1 is characterized in that: The top of the box body (1) is fixedly connected with a mounting seat (51), a slide bar (52) is fixedly installed on the mounting seat (51), a movable seat (53) is slidably connected to the slide bar (52), and the cutter (5) is fixedly installed on the movable seat (53).

6. The automatic loading encapsulation machine according to claim 5, characterized in that: A third motor (54) is arranged below the movable seat (53), and the third motor (54) is fixedly mounted on the box body (1). An output end of the third motor (54) is fixedly connected to a driving rod (55) via a mounting shaft, and a connecting shaft (57) is arranged at the other end of the driving rod (55). A sliding groove (56) is provided at the bottom of the movable seat (53), and the connecting shaft (57) is slidably mounted in the sliding groove (56).