Unpacking device

Abstract

The utility model provides an unboxing device which is used for the technical field of logistics transportation engineering, and particularly relates to an unboxing device which comprises a conveying mechanism, a top plate disassembling mechanism, a side plate disassembling mechanism and a control mechanism. The conveying mechanism comprises a feeding conveying assembly, a top plate disassembling conveying assembly, a side plate disassembling conveying assembly and a discharging conveying assembly which are sequentially arranged in the advancing direction of the box to be disassembled. The top plate disassembling mechanism is arranged above the top plate disassembling and conveying assembly, and the top plate disassembling mechanism can fix a to-be-disassembled box body located on the top plate disassembling and conveying assembly and disassemble a top plate; the side plate disassembling mechanism is arranged above the side plate disassembling and conveying assembly, and the side plate disassembling mechanism can fix a to-be-disassembled box body located on the side plate disassembling and conveying assembly and disassemble a side plate; the control mechanism can control the conveying mechanism, the top plate disassembling mechanism and the side plate disassembling mechanism to be started and stopped. According to the box disassembling device, the four stations of feeding, top plate disassembling, side plate disassembling and discharging are arranged, so that the working efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of logistics and transportation engineering, and in particular to a box unpacking device. Background Art

[0002] In the field of logistics and transportation engineering, suppliers need to seal the materials into a rectangular shape with wooden boxes to ensure the safety and reliability of materials. For users, it takes a lot of time to manually disassemble them, which wastes a lot of human resources and increases the cost of a single product. The existing unpacking mechanism cannot simply flatten the wooden boxes with relatively solid structures using a lifting structure. Some unpacking mechanisms still require manual unpacking and cannot be automated. Some unpacking mechanisms only have one workstation during use and cannot be produced continuously. The unpacking solution of this workstation relies on a lifting mechanism to lift and disassemble, which is inefficient. Utility Model Content

[0003] In view of this, the present application provides a box unpacking device, which improves work efficiency by setting four workstations: loading, removing the top plate, removing the side plate and unloading.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] An unpacking device, comprising:

[0006] It includes a conveying mechanism, a top plate disassembling mechanism, a side plate disassembling mechanism and a control mechanism;

[0007] The conveying mechanism comprises a loading transmission assembly, a top plate disassembling transmission assembly, a side plate disassembling transmission assembly and a unloading transmission assembly which are sequentially arranged along the traveling direction of the box body to be disassembled;

[0008] The top plate disassembly mechanism is arranged above the top plate disassembly transmission assembly, and the top plate disassembly mechanism can fix the box to be disassembled located on the top plate disassembly transmission assembly and disassemble the top plate;

[0009] The side panel disassembly mechanism is arranged above the side panel disassembly transmission assembly, and the side panel disassembly mechanism can fix the box body to be disassembled located on the side panel disassembly transmission assembly and disassemble the side panel;

[0010] The control mechanism can control the start and stop of the conveying mechanism, the top plate disassembling mechanism, and the side plate disassembling mechanism.

[0011] Optionally, the top plate disassembly mechanism includes a top plate fixing mechanism, a top plate clamping mechanism and a top plate lifting mechanism. The top plate fixing mechanism can clamp and fix the bottom of the box to be disassembled, the top plate clamping mechanism can clamp the top plate of the box to be disassembled, and the top plate lifting mechanism can drive the top plate to rise and separate it relative to the box to be disassembled.

[0012] Optionally, the top plate removal clamping mechanism includes a plurality of top plate removal cylinder jaws, and the plurality of top plate removal cylinder jaws can at least respectively abut against the side end surfaces of two opposite edges of the top plate of the box body to be removed.

[0013] Optionally, the side panel disassembly mechanism includes a side panel fixing mechanism, a side panel clamping mechanism and a side panel lifting mechanism. The side panel fixing mechanism can clamp and fix the bottom of the box to be disassembled, the side panel clamping mechanism can clamp the side panel of the box to be disassembled, and the side panel lifting mechanism can drive the side panel to be separated relative to the box to be disassembled.

[0014] Optionally, the side panel removal clamping mechanism includes a side panel removal cylinder clamp, and the side panel removal cylinder clamp includes a first clamping part and a second clamping part. The first clamping part and the second clamping part can respectively clamp on the outer side and the inner side of the side panel and clamp the side panel.

[0015] Optionally, the top panel removal lifting mechanism and the side panel removal lifting mechanism can also move in a direction perpendicular to the moving direction of the box to be removed.

[0016] Optionally, it also includes a rotating mechanism arranged below the side panel disassembly transmission assembly, which can drive the side panel disassembly transmission assembly and the box to be disassembled to rotate to the side panel disassembly position, and the side panel disassembly mechanism can fix the box to be disassembled at the side panel disassembly position and disassemble the side panel.

[0017] Optionally, the side panel disassembly transmission assembly includes a roller, a drive chain, a drive motor and an upper drive mechanism housing, and the roller, the drive chain and the drive motor are arranged in the upper drive mechanism housing. The drive motor drives the drive chain and drives the multiple parallel rollers to rotate around their own axes, and the rollers form the conveying surface of the side panel disassembly transmission assembly.

[0018] Optionally, the rotating mechanism includes a lower slewing bearing shell and a slewing motor arranged in the lower slewing bearing shell, the slewing motor is provided with a driving gear, and the bottom surface of the upper driving mechanism shell is provided with a driven gear. When the slewing motor is started, it can drive the driving gear and the driven gear to rotate in sequence and make the side plate disassembly transmission assembly rotate relative to the lower slewing bearing shell.

[0019] Optionally, the side panel disassembly position is arranged on a side adjacent to the side panel disassembly mechanism and the top panel disassembly mechanism.

[0020] The unpacking device provided in the present application has a conveying mechanism that can convey the box to be unpacked to the loading transmission assembly, the top plate disassembly transmission assembly, the side plate disassembly transmission assembly and the unloading transmission assembly in sequence to form four workstations; loading and unloading are performed at the loading transmission assembly and the unloading transmission assembly respectively, and a top plate disassembly transmission assembly and a side plate disassembly transmission assembly are respectively provided with a top plate disassembly transmission assembly and a side plate disassembly transmission assembly, so as to fix the box to be unpacked respectively and disassemble the top plate and the side plate respectively. In this way, the four workstations perform different operations respectively, which can improve the working efficiency of the unpacking device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0022] Figure 1 This is a three-dimensional schematic diagram of one side of the unpacking device of this application;

[0023] Figure 2 for Figure 1 Schematic diagram after removing some structures;

[0024] Figure 3 A schematic diagram of the rotating mechanism of the unpacking device of the present application;

[0025] Figure 4 This is a schematic diagram of the lower structure of the rotating mechanism of the unpacking device of the present application.

[0026] exist Figure 1-Figure 4 middle:

[0027] 1. Conveying mechanism; 2. Top plate disassembling mechanism; 3. Side plate disassembling mechanism; 4. Side plate transmission and rotating mechanism; 5. Signal module;

[0028] 101. Loading transmission assembly; 102. Top plate disassembly transmission assembly; 103. Unloading transmission assembly; 104. Leg structure; 105. Edge support mechanism; 106. Roller; 107. Transmission chain;

[0029] 201, top plate disassembly fixing bracket; 202, top plate cylinder clamping claws; 203, top plate lifting mechanism; 204, top plate collecting box; 205, top plate fixing mechanism; 206, top plate clamping claw mounting plate; 208, top plate lifting rod; 209, top plate fixing rod; 210, top plate moving conveying plate; 211, first motor; 212, first slide rail; 213, second motor; 214, first gear bar; 215, top plate fixing cylinder; 216, top plate top head;

[0030] 301, dismantle the fixing bracket of the side panel; 302, dismantle the side panel cylinder clamp; 303, dismantle the lifting mechanism of the side panel; 305, the side panel collection box; 306, dismantle the fixing mechanism of the side panel; 308, dismantle the mounting plate of the side panel clamp; 309, dismantle the lifting rod of the side panel; 310, dismantle the fixing rod of the side panel; 311, dismantle the moving conveying plate of the side panel; 312, the third motor; 313, the second slide rail; 314, the fourth motor; 315, the second gear bar; 316, dismantle the fixing cylinder of the side panel; 317, dismantle the top of the side panel;

[0031] 401, side plate disassembly transmission assembly; 402, rotating mechanism; 403, rotary motor; 404, rotary fixed shaft; 405, lower rotary bearing housing; 407, roller; 408, drive chain; 409, drive motor; 410, upper drive mechanism housing; 411, driving gear. DETAILED DESCRIPTION

[0032] The present application provides a box unpacking device, which improves work efficiency by setting four workstations for loading, removing the top plate, removing the side plate and unloading.

[0033] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0034] like Figure 1-2 As shown, an embodiment of the present application provides an unpacking device, comprising:

[0035] It includes a conveying mechanism 1, a top plate disassembling mechanism 2, a side plate disassembling mechanism 3 and a control mechanism;

[0036] The conveying mechanism 1 comprises a loading transmission assembly 101, a top plate disassembling transmission assembly 102, a side plate disassembling transmission assembly 401 and a unloading transmission assembly 103 which are sequentially arranged along the traveling direction of the box to be unpacked. The box to be unpacked can be loaded from the loading transmission assembly 101, and sequentially conveyed to the top plate disassembling transmission assembly 102 and the side plate disassembling transmission assembly 401, and finally unloaded at the last station, namely, the unloading transmission assembly 103.

[0037] The feeding transmission assembly 101, the top plate disassembling transmission assembly 102, the side plate disassembling transmission assembly 401 and the unloading transmission assembly 103 are all composed of side support mechanisms 105 on both sides, a roller 106 in the middle and a transmission chain 107. A leg structure 104 is also provided under the side support mechanism 105 to raise the side support mechanism 105 to maintain a gap with the ground;

[0038] The top plate disassembly mechanism 2 is arranged above the top plate disassembly transmission assembly 102. The top plate disassembly mechanism 2 can fix the box body to be disassembled on the top plate disassembly transmission assembly 102, and remove the top plate of the complete box body relative to the bottom plate and the side plate;

[0039] The side panel disassembly mechanism 3 is arranged above the side panel disassembly transmission assembly 401. The side panel disassembly mechanism 3 can fix the box body to be disassembled with the top panel removed, which is located on the side panel disassembly transmission assembly 401, and disassemble each side panel in turn.

[0040] In this way, the conveying mechanism 1, the top plate disassembling mechanism 2, and the side plate disassembling mechanism 3, under the control of the control mechanism, transport, fix or disassemble the boxes to be disassembled in different disassembly states at each station.

[0041] The unpacking device provided in the present application has a conveying mechanism 1 that can convey the box to be unpacked to the loading transmission component 101, the top plate disassembly transmission component 102, the side plate disassembly transmission component 401 and the unloading transmission component 103 in sequence to form four workstations; loading and unloading are performed at the loading transmission component 101 and the unloading transmission component 103 respectively, and a top plate disassembly transmission component 102 and a side plate disassembly transmission component 3 are respectively provided at the top plate disassembly transmission component 102 and the side plate disassembly transmission component 401, so as to fix the box to be unpacked respectively and disassemble the top plate and the side plate respectively, so that the four workstations perform different operations respectively, which can improve the working efficiency of the unpacking device.

[0042] In a preferred embodiment, Figure 1 and 2 As shown, the top plate disassembling mechanism 2 includes a top plate fixing mechanism 205, a top plate clamping mechanism and a top plate lifting mechanism 203;

[0043] The top plate removal fixing mechanism 205 includes a top plate removal fixing cylinder 215 and a top plate removal head 216 arranged on both sides of the top plate disassembly and transmission component 102. With the stroke of the piston of the top plate removal fixing cylinder 215, the top plate removal heads 216 on both sides can clamp and fix the bottom of the box to be disassembled between the two, and then the top plate removal clamping mechanism can clamp the top plate of the box to be disassembled, and the top plate removal lifting mechanism 203 then drives the top plate removal clamping mechanism to rise, thereby driving the top plate to rise and separate from the box to be disassembled, and the top plate removal clamping mechanism releases and discards the top plate, and the top plate removal fixing mechanism 205 releases the box to be disassembled, and the top plate disassembly and transmission component 102 transfers the box to be disassembled with the top plate removed to the adjacent side panel disassembly and transmission component 401, and the top plate removal lifting mechanism 203 drops to the initial height.

[0044] The top plate disassembly mechanism 2 first uses the top plate fixing mechanism 205 on both sides of the top plate disassembly transmission assembly 102 to fix the bottom of the box to be disassembled relative to the top plate disassembly transmission assembly 102, and then uses the top plate clamping mechanism and the top plate lifting mechanism 203 to clamp, disassemble and lift the top plate of the box to be disassembled relative to the bottom of the box, thereby realizing disassembly.

[0045] In a preferred embodiment, Figure 1 and 2 As shown, the top plate removal clamping mechanism includes a plurality of top plate removal cylinder clamps 202, and the plurality of top plate removal cylinder clamps 202 can at least respectively abut against the side end surfaces of two opposite edges of the top plate of the box body to be removed.

[0046] Since the box to be disassembled located in the top plate disassembly transmission assembly 102 is still in a completely closed state, the top plate disassembly cylinder clamp 202 cannot be inserted into the gap to clamp the upper and lower surfaces of the top plate. Therefore, the top plate disassembly cylinder clamp 202 at least abuts against the side end surfaces of the two opposite sides of the top plate, which can ensure that there is a force point to clamp the top plate; of course, in a more preferred embodiment, the top plate disassembly cylinder clamp 202 can be set at each opposite edge of the top plate, such as Figure 1 and 2 , 2-3 top plate removal cylinder clamps 202 are arranged at the four sides of the top plate, so that the top plate can be stressed more evenly at various locations.

[0047] like Figure 1 and 2 As shown, the top plate disassembly mechanism 2 also includes a top plate disassembly fixed bracket 201, which is a rectangular bracket, the bottom of which is fixed on the ground, and a top plate disassembly lifting mechanism 203 is arranged on the top of the top plate disassembly fixed bracket 201. Specifically, the top plate disassembly lifting mechanism 203 includes: a top plate disassembly moving conveying plate 210 arranged on the upper end surface of the top plate disassembly fixed bracket 201; a top plate disassembly claw mounting plate 206 arranged in parallel below the top plate disassembly moving conveying plate 210, and the above-mentioned top plate disassembly cylinder claw 202 is arranged on four At the edge; the top plate removal lifting rod 208 and the top plate removal fixing rod 209 are inserted between the top plate removal moving conveying plate 210 and the top plate removal claw mounting plate 206, the top plate removal lifting rod 208 and the top plate removal fixing rod 209 are arranged perpendicular to the top plate removal moving conveying plate 210 and the top plate removal claw mounting plate 206, and the top plate removal lifting rod 208 is controlled to rise and fall by the first motor 211, thereby driving the top plate removal claw mounting plate 206 to rise and fall along the top plate removal lifting rod 208 and the top plate removal fixing rod 209 relative to the top plate removal moving conveying plate 210.

[0048] In a preferred embodiment, Figure 1 and 2As shown, similar to the top panel disassembling mechanism 2, the side panel disassembling mechanism 3 includes a disassembling side panel fixing mechanism 306, a disassembling side panel clamping mechanism and a disassembling side panel lifting mechanism 303;

[0049] The side panel removal fixing mechanism 306 includes a side panel removal fixing cylinder 316 and a side panel removal top head 317 arranged on both sides of the side panel removal transmission component 401. With the stroke of the piston of the side panel removal fixing cylinder 316, the side panel removal top heads 317 on both sides can clamp and fix the bottom of the to-be-removed box body between the two, and then the side panel removal clamping mechanism can clamp the side panel of the to-be-removed box body, and the side panel removal lifting mechanism 303 then drives the side panel removal clamping mechanism to rise, thereby driving the side panel to rise and separate relative to the to-be-removed box body, and then the side panel removal clamping mechanism releases and discards the side panel, and then the side panel removal fixing mechanism 306 releases the to-be-removed box body, and the side panel disassembly transmission component 401 transmits the to-be-removed box body with the side panel removed to the adjacent side panel disassembly transmission component 401, and the side panel removal lifting mechanism 303 drops to the initial height.

[0050] The side panel disassembly mechanism 3 first uses the side panel fixing mechanisms 306 on both sides of the side panel disassembly transmission assembly 401 to fix the bottom of the box to be disassembled relative to the side panel disassembly transmission assembly 401, and then uses the side panel clamping mechanism and the side panel lifting mechanism 303 to clamp, disassemble and lift the side panels of the box to be disassembled relative to the bottom of the box, thereby realizing disassembly.

[0051] In a preferred embodiment, Figure 2 As shown, the side panel removal clamping mechanism includes a side panel removal cylinder clamp 302, and the side panel removal cylinder clamp 302 includes a first clamping portion and a second clamping portion. The first clamping portion and the second clamping portion can respectively clamp on the outer side and the inner side of the side panel and clamp the side panel.

[0052] Since the top plate of the box to be disassembled on the side plate disassembly transmission assembly 401 has been disassembled, the box is in an open state, and the side plate disassembly cylinder clamping jaws 302 having a first clamping portion and a second clamping portion can be used to clamp the outer side surface and the inner side surface of the side plate to increase the contact area, thereby increasing the clamping tightness;

[0053] Of course, the clamping method of the top plate by the top plate clamping mechanism can also be used as a reference. In another embodiment, the side plate removal cylinder clamping jaws 302 of the side plate removal clamping mechanism are respectively clamped on the side end surfaces of the two opposite sides of the side plate, for example, the side end surfaces of the two vertical edges, so as to achieve clamping, fixation and disassembly of the side plate.

[0054] like Figure 1 and 2As shown, the side panel disassembly mechanism 3 also includes a side panel disassembly fixing bracket 301, which is a rectangular bracket, the bottom of which is fixed on the ground, and the side panel disassembly lifting mechanism 303 is arranged on the top of the side panel disassembly fixing bracket 301. Specifically, the side panel disassembly lifting mechanism 303 includes: a side panel disassembly moving conveying plate 311 arranged on the upper end surface of the side panel disassembly fixing bracket 301; a side panel disassembly claw mounting plate 308 arranged parallel to the lower side of the side panel disassembly moving conveying plate 311, and the above-mentioned side panel disassembly cylinder claw 302 is arranged on one side or the other side of the side panel disassembly claw mounting plate 308. At multiple side edges; the side panel removal lifting rod 309 and the side panel removal fixing rod 310 are inserted between the side panel removal moving conveying plate 311 and the side panel removal claw mounting plate 308, the side panel removal lifting rod 309 and the side panel removal fixing rod 310 are arranged perpendicular to the side panel removal moving conveying plate 311 and the side panel removal claw mounting plate 308, and the side panel removal lifting rod 309 is controlled to rise and fall by the third motor 312, thereby driving the side panel removal claw mounting plate 308 to rise and fall along the side panel removal lifting rod 309 and the side panel removal fixing rod 310 relative to the side panel removal moving conveying plate 311.

[0055] In a preferred embodiment, Figure 1 and 2 As shown, the top panel lifting mechanism 203 and the side panel lifting mechanism 303 can also move in a direction perpendicular to the moving direction of the box to be disassembled, so that the disassembled top panel and side panel can be transported to the side of the top panel disassembly mechanism 2 and the side panel disassembly mechanism 3, avoiding interference with the conveying mechanism 1 and other mechanisms and the box to be disassembled thereon.

[0056] Specifically, the top plate disassembly moving conveyor plate 210 is connected to the upper end surface of the top plate disassembly fixing bracket 201 through the first slide rail 212, and the upper end surface of the top plate disassembly fixing bracket 201 is also provided with a first gear bar 214, the first slide rail 212 and the first gear bar 214 are both perpendicular to the direction of travel of the box to be disassembled, and the first slide rail 212 and the first gear bar 214 extend to the edge of the upper end surface of the top plate disassembly fixing bracket 201; a second motor 213 is fixed on the top plate disassembly moving conveyor plate 210, and the gear of the second motor 213 is meshed with the first gear bar 214 on the top plate disassembly fixing bracket 201. When the second motor 213 is started, the gear of the second motor 213 moves along the length direction of the first gear bar 214, thereby driving the top plate disassembly moving conveyor plate 210 to move in a direction perpendicular to the direction of travel of the box to be disassembled.

[0057] Similarly, the side panel disassembly moving conveyor plate 311 is connected to the upper end surface of the side panel disassembly fixing bracket 301 through the second slide rail 313, and a second gear bar 315 is also provided on the upper end surface of the side panel disassembly fixing bracket 301. The second slide rail 313 and the second gear bar 315 are both perpendicular to the direction of travel of the box body to be disassembled, and the second slide rail 313 and the second gear bar 315 both extend to the edge of the upper end surface of the side panel disassembly fixing bracket 301; a fourth motor 314 is fixed on the side panel disassembly moving conveyor plate 311, and the gear of the fourth motor 314 is meshed with the second gear bar 315 on the side panel disassembly fixing bracket 301. After the fourth motor 314 is started, the gear of the fourth motor 314 moves along the length direction of the second gear bar 315, thereby driving the side panel disassembly moving conveyor plate 311 to move in a direction perpendicular to the direction of travel of the box body to be disassembled.

[0058] In a preferred embodiment, Figure 1 As shown, the sides of the top plate disassembly and transmission component 102 and the side plate disassembly and transmission component 401 of the present application are also respectively provided with a top plate collection box 204 and a side plate collection box 305, and the top plate collection box 204 and the side plate collection box 305 can move the top plate lifting mechanism 203 to the top plate on the side of the top plate disassembly and transmission component 102, and move the side plate lifting mechanism 303 to the side plate on the side of the side plate disassembly and transmission component 401 for storage. In this way, when the disassembly operation of a batch of boxes to be disassembled is completed, the garbage disposal operation can be completed by only using a forklift to fork away the top plate collection box 204 and the side plate collection box 305, and the staff does not need to or only needs to do a little sorting, which reduces the work intensity and improves the work efficiency.

[0059] In a preferred embodiment, Figure 2 As shown, it also includes a rotating mechanism 402 arranged below the side panel disassembly transmission component 401. The side panel disassembly transmission component 401 and the rotating mechanism 402 together constitute the side panel transmission rotating mechanism 4; the rotating mechanism 402 can drive the side panel disassembly transmission component 401 and the box to be disassembled to rotate to the side panel disassembly position, and the side panel disassembly mechanism 3 can fix the box to be disassembled at the side panel disassembly position and disassemble the side panel.

[0060] In this embodiment, the side panel disassembly transmission assembly 401 is used to realize the transportation of the box to be disassembled, and the horizontal rotation of the side panel disassembly transmission assembly 401 and the box to be disassembled thereon is realized by setting a rotating mechanism 402 below the side panel disassembly transmission assembly 401. In this way, only one side panel disassembly position needs to be set, and a group of side panel disassembly cylinder clamps 302 are set there. After the group of side panel disassembly cylinder clamps 302 complete the disassembly of one side of the side panel at the side panel disassembly position, the side panel disassembly transmission assembly 401 is driven by the rotating mechanism 402 to rotate 90° sequentially to rotate the adjacent side panels to the side panel disassembly position, and then the group of side panel disassembly cylinder clamps 302 at the side panel disassembly position can be used to complete the clamping. There is no need to set a group of side panel disassembly cylinder clamps 302 on each side, which simplifies the side panel disassembly clamping mechanism.

[0061] In a preferred embodiment, Figure 3 As shown, the side panel disassembly transmission assembly 401 includes a roller 407, a drive chain 408, a drive motor 409 and an upper drive mechanism shell 410. The roller 407, the drive chain 408 and the drive motor 409 are arranged in the upper drive mechanism shell 410. In order to facilitate rotation, the upper drive mechanism shell 410 is preferably cylindrical; the upper drive mechanism shell 410 is provided with a middle partition, and the drive motor 409 is fixed on one side of the middle partition, and its drive shaft passes through the middle partition to the other side of the middle partition. Two drive gears are connected to the drive shaft of the drive motor 409, and the two drive gears are respectively arranged on both sides of the middle partition. In this way, the drive motor 409 can drive the two drive gears to rotate and drive the two drive chains 408 on both sides of the middle partition to rotate, and drive multiple parallel rollers 407 to rotate around their own axes through the drive chains 408. The rollers 407 form the transmission surface of the side panel disassembly transmission assembly 401.

[0062] In a preferred embodiment, Figure 3 and 4 As shown, the rotating mechanism 402 includes a lower slewing bearing shell 405 and a slewing motor 403 arranged in the lower slewing bearing shell 405, a driving gear 411 is arranged on the slewing motor 403, a driven gear is fixedly arranged on the bottom surface of the upper driving mechanism shell 410, a slewing fixed shaft 404 parallel to the rotating shaft of the slewing motor 403 is arranged at the center of the lower slewing bearing shell 405, the driven gear is arranged at the top of the slewing fixed shaft 404 and can rotate relative to the slewing fixed shaft 404, when the slewing motor 403 is started, it can drive the driving gear 411 and the driven gear to rotate in turn and make the side plate disassembly transmission assembly 401 rotate relative to the lower slewing bearing shell 405, thereby realizing a 360-degree rotation of the plate disassembly transmission assembly relative to the rotating mechanism 402.

[0063] In a preferred embodiment, Figure 1 and2 As shown, the side panel disassembly position is set on a side adjacent to the side panel disassembly mechanism 3 and the top panel disassembly mechanism 2.

[0064] Since the side panel clamping mechanism is arranged on the side of the side panel disassembly transmission assembly 401, in order to avoid mutual interference, it is preferred that the side panel disassembly position is set on the side adjacent to the side panel disassembly mechanism 3 and the top panel disassembly mechanism 2. Of course, the side panel disassembly position can also be set on the side adjacent to the side panel disassembly mechanism 3 and the unloading transmission assembly 103 depending on the actual situation.

[0065] In a preferred embodiment, the rotating mechanism 402 can drive the side panel disassembly transmission assembly 401 to rotate 360° in the horizontal direction.

[0066] In this way, after the side panel disassembly cylinder clamp 302 completes the disassembly of one side of the side panel at the side panel disassembly position, the side panel disassembly transmission assembly 401, driven by the rotating mechanism 402, can rotate 90° in sequence to make the adjacent side panels rotate to the side panel disassembly position. The side panel disassembly cylinder clamp 302 operates four times and the rotating mechanism 402 drives the side panel disassembly transmission assembly 401 to rotate three times to complete the disassembly action. After completing the disassembly action, there is no need to turn back along the original path, and then rotate 90° to return to the initial position, and then the next box body to be disassembled after the top panel has been disassembled can be disassembled.

[0067] In a preferred embodiment, the unpacking device further comprises a signal module 5 electrically connected to the control system;

[0068] The signal module 5 includes a loading sensing module, a top plate disassembly sensing module, a side plate disassembly sensing module and a unloading sensing module which are respectively arranged on the sides of the loading transmission component 101, the top plate disassembly transmission component 102, the side plate disassembly mechanism 3 and the unloading transmission component 103;

[0069] The loading induction module includes a loading induction signal generator and a loading induction signal receiver, the top plate removal induction module includes a top plate removal induction signal generator and a top plate removal induction signal receiver, the side plate removal induction module includes a side plate removal induction signal generator and a side plate removal induction signal receiver, and the unloading induction module includes an unloading induction signal generator and an unloading induction signal receiver;

[0070] The loading sensing module, the top panel removal sensing module, the side panel removal sensing module and the unloading sensing module can sense the position of the box to be unpacked and send the position signal to the control system. The control system can control the conveying mechanism 1, the top panel disassembly mechanism 2, the side panel disassembly mechanism 3 and the rotating mechanism 402 according to the position signal to perform operations such as transmission, clamping, disassembly or rotation on the box to be unpacked, thereby realizing the automation of the entire unpacking device.

[0071] The specific work flow of this application unpacking agency is as follows:

[0072] After the unpacking mechanism completes the last operation process, it returns to the initial state, that is, the first motor 211 controls the top plate removal lifting rod 208, and the third motor 312 controls the side plate removal lifting rod 309 to extend upward to the bottom, and the top plate removal cylinder clamp 202 and the side plate removal cylinder clamp 302 are in a relaxed state;

[0073] After the loading sensing module detects that the box to be disassembled is placed on the loading transmission assembly 101, the transmission chain 107 starts to operate and transfers the box to be disassembled to the top plate disassembly transmission assembly 102, that is, below the top plate disassembly mechanism 2;

[0074] The top plate disassembly sensing module senses the box to be disassembled, the top plate disassembly fixing mechanism 205 fixes the box to be disassembled, the top plate disassembly moving transmission plate moves to the upper side of the box to be disassembled, the top plate clamping claw mounting plate moves down until it touches the box to be disassembled, the top plate disassembly cylinder clamping claw 202 clamps the top plate, the top plate clamping claw mounting plate rises and peels off the top plate, and after rising to a certain height, the top plate disassembly moving conveying plate 210 moves horizontally to above the top plate collection box 204, the top plate clamping claw mounting plate moves down and releases the top plate disassembly cylinder clamping claw 202, and the top plate falls into the top plate collection box 204; release the top plate disassembly cylinder clamping claw 202, and the box to be disassembled is transferred from the top plate disassembly transmission component 102 to the side plate disassembly transmission component 401;

[0075] The side panel disassembly sensing module senses that there is a box to be disassembled, and the side panel disassembly fixing mechanism 306 fixes the box to be disassembled, and the side panel disassembly moving conveying plate 311 moves to the top of the box to be disassembled, and the side panel clamping claw mounting plate moves down to a suitable position and the side panel disassembly cylinder clamping claw 302 clamps the side panel; the side panel disassembly moving conveying plate 311 retreats backwards while the lifting rod slowly lowers until the entire side panel is disassembled and separated, and after the disassembly of one side of the side panel is completed, the side panel disassembly fixing mechanism 306 releases the box to be disassembled, and the rotating mechanism 402 rotates the side panel disassembly transmission component 401 90 degrees clockwise, and the side panel disassembly fixing mechanism 306 fixes the box to be disassembled again, and the above process is repeated 4 times to complete the side panel disassembly;

[0076] The box to be disassembled is transferred to the unloading transmission assembly 103, and a disassembly completion signal is sent to the control system. The forklift driver receives the reminder and forks away the box to be disassembled. The disassembly mechanism returns to the initial state and waits for the next round of disassembly.

[0077] The basic principles of the present application are described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. are required by each embodiment of the present application. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, not for limitation, and the above details do not limit the present application to being implemented by adopting the above specific details.

[0078] The block diagrams of the devices, apparatuses, equipment, and systems involved in this application are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagram. As will be appreciated by those skilled in the art, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including", "comprising", "having", etc. are open words, referring to "including but not limited to", and can be used interchangeably with them. The words "or" and "and" used here refer to the words "or" and can be used interchangeably with them, unless the context clearly indicates otherwise. The words "such as" used here refer to the phrase "such as but not limited to", and can be used interchangeably with them.

[0079] It should also be noted that in the apparatus, device and method of the present application, each component or each step can be decomposed or recombined, and these decompositions or recombinations should be regarded as equivalent solutions of the present application.

[0080] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0081] It should be understood that the qualifiers "first", "second", "third", "fourth", "fifth" and "sixth" used in the description of the embodiments of the present application are only used to more clearly explain the technical solutions and cannot be used to limit the scope of protection of the present application.

[0082] The above description has been given for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.

Claims

1. A box unpacking device, characterized in that: It includes a conveying mechanism, a top plate disassembling mechanism, a side plate disassembling mechanism and a control mechanism; The conveying mechanism comprises a loading transmission assembly, a top plate disassembling transmission assembly, a side plate disassembling transmission assembly and a unloading transmission assembly which are sequentially arranged along the traveling direction of the box body to be disassembled; The top plate disassembly mechanism is arranged above the top plate disassembly transmission assembly, and the top plate disassembly mechanism can fix the box to be disassembled located on the top plate disassembly transmission assembly and disassemble the top plate; The side panel disassembly mechanism is arranged above the side panel disassembly transmission assembly, and the side panel disassembly mechanism can fix the box body to be disassembled located on the side panel disassembly transmission assembly and disassemble the side panel; The control mechanism can control the start and stop of the conveying mechanism, the top plate disassembling mechanism, and the side plate disassembling mechanism.

2. The unpacking device according to claim 1, characterized in that: The top plate disassembly mechanism includes a top plate fixing mechanism, a top plate clamping mechanism and a top plate lifting mechanism. The top plate fixing mechanism can clamp and fix the bottom of the box to be disassembled, the top plate clamping mechanism can clamp the top plate of the box to be disassembled, and the top plate lifting mechanism can drive the top plate to rise and separate it relative to the box to be disassembled.

3. The unpacking device according to claim 2, characterized in that: The top plate removal clamping mechanism comprises a plurality of top plate removal cylinder clamping jaws, and the plurality of top plate removal cylinder clamping jaws can at least respectively abut against the side end surfaces of two opposite edges of the top plate of the box body to be removed.

4. The unpacking device according to claim 1, characterized in that: The side panel disassembly mechanism includes a side panel fixing mechanism, a side panel clamping mechanism and a side panel lifting mechanism. The side panel fixing mechanism can clamp and fix the bottom of the box to be disassembled, the side panel clamping mechanism can clamp the side panel of the box to be disassembled, and the side panel lifting mechanism can drive the side panel to be separated from the box to be disassembled.

5. The unpacking device according to claim 4, characterized in that: The side panel removal clamping mechanism includes a side panel removal cylinder clamping jaw, and the side panel removal cylinder clamping jaw includes a first clamping part and a second clamping part. The first clamping part and the second clamping part can respectively clamp the outer side surface and the inner side surface of the side panel and clamp the side panel.

6. The unpacking device according to claim 1, characterized in that: The top plate disassembly mechanism includes a top plate fixing mechanism, a top plate clamping mechanism and a top plate lifting mechanism. The top plate fixing mechanism can clamp and fix the bottom of the box to be disassembled, the top plate clamping mechanism can clamp the top plate of the box to be disassembled, and the top plate lifting mechanism can drive the top plate to rise and separate from the box to be disassembled. The side panel disassembly mechanism includes a side panel fixing mechanism, a side panel clamping mechanism and a side panel lifting mechanism. The side panel fixing mechanism can clamp and fix the bottom of the box to be disassembled, the side panel clamping mechanism can clamp the side panel of the box to be disassembled, and the side panel lifting mechanism can drive the side panel to be separated from the box to be disassembled. The top panel removal lifting mechanism and the side panel removal lifting mechanism can also move in a direction perpendicular to the traveling direction of the box body to be removed.

7. The unpacking device according to claim 1, characterized in that: It also includes a rotating mechanism arranged below the side panel disassembly transmission assembly, which can drive the side panel disassembly transmission assembly and the box to be disassembled to rotate 360° in the horizontal direction and rotate to the side panel disassembly position, and the side panel disassembly mechanism can fix the box to be disassembled at the side panel disassembly position and disassemble the side panel.

8. The unpacking device according to claim 7, characterized in that: The side panel disassembly transmission assembly includes a roller, a drive chain, a drive motor and an upper drive mechanism housing. The roller, the drive chain and the drive motor are arranged in the upper drive mechanism housing. The drive motor drives the drive chain and drives the multiple parallel rollers to rotate around their own axes. The rollers form the transmission surface of the side panel disassembly transmission assembly.

9. The unpacking device according to claim 8, characterized in that: The rotating mechanism includes a lower slewing bearing shell and a slewing motor arranged in the lower slewing bearing shell, the slewing motor is provided with a driving gear, and the bottom surface of the upper driving mechanism shell is provided with a driven gear. When the slewing motor is started, it can drive the driving gear and the driven gear to rotate in sequence and make the side plate disassembly transmission assembly rotate relative to the lower slewing bearing shell.

10. The unpacking device according to claim 7, characterized in that: The side panel disassembly position is arranged on a side adjacent to the side panel disassembly mechanism and the top panel disassembly mechanism.

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