Electrophoretic coating clamp
By introducing a coating mechanism into the electrophoretic coating fixture, the automatic clamping and fixing of the workpiece is achieved by using structures such as servo motors and bidirectional screws, the problem of empty electrophoretic pools when the workpiece is replaced is solved, and the electrophoretic coating efficiency and equipment are improved Practicality.
Patent Information
- Application Number
- CN202420249233.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing electrophoretic coating fixtures cause the electroporation pool to be vacant when the workpiece is replaced, affecting the coating efficiency and equipment practicality.
An adjustment and coating mechanism including a fixing frame, a servo motor, a rotating rod, a mounting block, a connecting column, a clamping seat, a bidirectional screw and a movable clamp are designed, and the connecting column position is adjusted by driving the rotating rod and the mounting block of the servo motor. , use bidirectional screws and movable clamping blocks to achieve automatic clamping and fixing of workpieces, reducing the time for workpiece replacement.
It improves the electrophoretic coating efficiency, reduces the waste of time during workpiece replacement, avoids the phenomenon of emptying the electrophoretic pool, and enhances the practical performance of the equipment.
Smart Images

Figure CN222294232U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoretic coating, in particular to an electrophoretic coating clamp. Background Art
[0002] Electrophoretic coating is a coating method that uses an external electric field to direct the migration of particles such as pigments and resins suspended in the electrophoretic liquid and deposit them on the surface of a substrate at one of the electrodes. It is a construction process with practical significance for water-based paints. It has the characteristics of water solubility, non-toxicity, and easy automation control. It has rapidly been widely used in the automotive, building materials, hardware, home appliances and other industries.
[0003] Please refer to the patent with announcement number CN219670682U, which discloses an electrophoretic coating fixture, including two mounting plates, a plurality of pin fixing holes are evenly opened on the upper surface of the connecting plate, a tension spring is fixedly installed on the upper surface of the fixing plate, the upper end of the tension spring is fixedly connected with a pin fixing member connected to the fixing plate, and the lower end of the pin fixing member is plugged into the pin fixing hole. The utility model drives the two outer movable plates to move in relative or opposite directions by rotating the bidirectional screw to adjust the spacing between the two corresponding brackets on the left and right, and by pulling the pin fixing member and using the tension spring at the same time, the lower end of the pin fixing member is inserted into the inside of the pin fixing hole at the corresponding position, thereby changing the position of the connecting plate, and adjusting the spacing between the two corresponding brackets on the front and back, solving the problem that the electrophoretic coating fixture in the prior art is inconvenient to adjust the spacing of the fixture according to the size of the parts when in use, resulting in poor adaptability of the clamped parts and poor practicality.
[0004] However, the above patent still has the following defects. Although the above device can clamp the parts that need to be coated when in use, when the workpiece is manually removed and reassembled after the electrophoretic coating of the workpiece is completed, other workpieces cannot be placed in the electrophoretic bath for electrophoretic coating, resulting in the electrophoretic bath being empty. This will affect the efficiency of electrophoretic coating and reduce the practicality of the electrophoretic coating equipment. Therefore, an electrophoretic coating fixture is proposed to solve the above technical problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides an electrophoretic coating fixture having the advantages of high coating efficiency, etc., which solves the problem that when the workpieces are manually removed and reassembled after the electrophoretic coating is completed, other workpieces cannot be placed in the electrophoretic bath for electrophoretic coating, resulting in the electrophoretic bath being empty, which affects the electrophoretic coating efficiency and reduces the practicality of the electrophoretic coating equipment.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrophoretic coating fixture, comprising an electrophoretic tank, and an adjusting coating mechanism disposed on the electrophoretic tank;
[0007] The coating adjustment mechanism includes a fixing frame fixedly mounted on the top of the electrothermal pool, a servo motor fixedly mounted on the right side of the fixing frame, a rotating rod fixedly mounted on the output shaft of the servo motor and rotatably connected to the inner wall of the fixing frame, a mounting block fixedly mounted on the outer side of the rotating rod, and a connecting column fixedly mounted on the front and bottom of the mounting block;
[0008] The coating adjustment mechanism also includes a handheld frame installed on the front side of the connecting column, a clamping seat fixedly installed on the side of the connecting column away from the mounting block, a positioning block fixedly installed inside the clamping seat, a bidirectional screw rod rotatably connected to the inner side of the positioning block and extending to the outside of the clamping seat, two movable clamping blocks threadedly connected to both ends of the bidirectional screw rod and extending to the outside of the clamping seat, and an anti-slip gasket fixedly installed on the outside of the movable clamping block.
[0009] By adopting the above technical solution, the workpiece can be clamped, and the next workpiece can be installed and fixed during the workpiece coating process, which helps to improve the electrophoretic coating efficiency of the workpiece.
[0010] Optionally, the coating adjustment mechanism also includes an adjustment seat fixedly mounted on the bidirectional screw, a movable plate slidably connected to the inner wall of the adjustment seat, a limiting rod fixedly mounted on the movable plate and extending to one side of the clamping seat, a pull rod rotatably mounted on one side of the movable plate, and a spring fixedly mounted on the side of the movable plate away from the limiting rod and sleeved on the outside of the pull rod.
[0011] By adopting the above technical solution, the stability of the clamping seat during use is improved by adjusting the seat, thereby improving the quality of electrophoretic coating of the workpiece.
[0012] Optionally, a first through slot is formed on a side of the clamping seat away from the connecting column, and the movable clamping block extends to the outside of the clamping seat through the first through slot.
[0013] By adopting the above technical solution, it is convenient for the movable clamping block to adjust its position on the clamping seat through the first through slot, so as to clamp and fix the workpiece.
[0014] Optionally, a first through hole is opened on the right side of the clamping seat, and the bidirectional screw rod extends through the first through hole to the outside of the clamping seat and is fixedly connected to the adjustment seat.
[0015] By adopting the above technical solution, the adjusting seat can drive the bidirectional screw rod to rotate inside the clamping seat through the first through hole when rotating.
[0016] Optionally, two opposite thread grooves are formed on the outer side of the bidirectional screw rod, and threaded holes corresponding to the opposite thread grooves are formed on the inner side of the movable clamping block.
[0017] By adopting the above technical solution, the movable clamp can be conveniently adjusted in position on the bidirectional screw rod according to the size of the workpiece through the threaded holes corresponding to the opposite threaded grooves, thereby performing electrophoretic coating operations on workpieces of various specifications.
[0018] Optionally, a first sliding groove is provided on the inner wall of the adjustment seat, and the movable plate is slidably connected to the inner wall of the adjustment seat through the first sliding groove.
[0019] By adopting the above technical solution, it is convenient to limit the movement of the movable plate through the first sliding groove, so that the movable plate can move steadily and smoothly inside the adjustment seat.
[0020] Optionally, a second through hole is provided on one side of the adjustment seat close to the clamping seat, a limiting groove is provided on one side of the clamping seat close to the adjustment seat, and the limiting insertion rod extends through the second through hole to the outside of the adjustment seat and is movably connected with the limiting groove.
[0021] By adopting the above technical solution, it is convenient for the limit rod to limit the position of the adjustment seat, thereby preventing the workpiece from loosening during the processing and causing the workpiece to fall, which affects the processing efficiency.
[0022] Furthermore, a first threaded hole is formed on a side of the adjustment seat away from the clamping seat, a threaded section is fixed on the pull rod, and the pull rod is threadedly connected to the adjustment seat through the first threaded hole.
[0023] By adopting the above technical solution, it is convenient to remove the limit rod from the clamping seat through the pull rod when the position of the movable clamping block needs to be adjusted, so that the rotation of the adjustment seat drives the internal structure of the clamping seat to adjust the position.
[0024] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0025] The electrophoretic coating fixture, through the provided adjusting coating mechanism and the mutual cooperation between the various structures on the electrophoretic tank, can clamp and fix another workpiece through another clamping seat when one workpiece is clamped and fixed for electrophoretic coating operation, thereby reducing the time waste caused by the single workpiece coating fixture when replacing the workpiece and the vacancy of the electrophoretic tank, thereby helping to improve the electrophoretic coating efficiency of the workpiece and enhancing the practical performance of the electrophoretic coating equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a side view schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the front view of the structure of the utility model;
[0028] Figure 3 This is a schematic diagram of the structure of the clamping seat of the utility model;
[0029] Figure 4 It is a three-dimensional schematic diagram of the clamping seat structure of the utility model.
[0030] In the figure: 1. electric pool; 2. fixing frame; 3. servo motor; 4. rotating rod; 5. mounting block; 6. connecting column; 7. hand-held frame; 8. clamping seat; 9. positioning block; 10. bidirectional screw rod; 11. movable clamping block; 12. anti-skid gasket; 13. adjustment seat; 14. movable plate; 15. limiting plug rod; 16. pull rod; 17. spring; 18. first through groove; 19. first through hole; 20. first sliding groove; 21. second through hole; 22. limiting groove; 23. first threaded hole. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-4 An electrophoretic coating fixture in this embodiment includes an electrophoretic pool 1 and an adjusting coating mechanism arranged on the electrophoretic pool 1.
[0033] In this embodiment, the coating adjustment mechanism includes a fixing frame 2 fixedly mounted on the top of the electrothermal pool 1, a servo motor 3 fixedly mounted on the right side of the fixing frame 2, and a rotating rod 4 fixedly mounted on the output shaft of the servo motor 3 and rotatably connected to the inner wall of the fixing frame 2. When in use, the servo motor 3 drives the rotating rod 4 to rotate on the fixing frame 2.
[0034] The coating adjustment mechanism also includes a mounting block 5 fixedly mounted on the outside of the rotating rod 4 and a connecting column 6 fixedly mounted on the front and bottom of the mounting block 5. Specifically, when in use, the mounting block 5 on the rotating rod 4 is driven to rotate by the rotation of the servo motor 3, thereby adjusting the position of the connecting column 6.
[0035] The coating adjustment mechanism also includes a hand-held frame 7 installed on the front of the connecting column 6, a clamping seat 8 fixedly installed on the side of the connecting column 6 away from the mounting block 5, a positioning block 9 fixedly installed inside the clamping seat 8, a bidirectional screw 10 rotatably connected to the inside of the positioning block 9 and extending to the outside of the clamping seat 8, and two movable clamping blocks 11 threadedly connected to both ends of the bidirectional screw 10 and extending to the outside of the clamping seat 8. Two sections of opposite thread grooves are opened on the outside of the bidirectional screw 10, and threaded holes corresponding to the opposite thread grooves are opened inside the movable clamping block 11. Specifically, when the user is in use, the movable clamping block 11 is adjusted on the bidirectional screw 10 according to the size of the workpiece, so as to facilitate better clamping and fixing of the workpiece.
[0036] A first through slot 18 is provided on one side of the clamping seat 8 away from the connecting column 6, and the movable clamping block 11 extends to the outside of the clamping seat 8 through the first through slot 18, so as to facilitate the adjustment of the position of the movable clamping block 11 on the clamping seat 8. The coating adjustment mechanism also includes an anti-skid washer 12 fixedly mounted on the outside of the movable clamping block 11, wherein the anti-skid washer 12 is made of rubber, which increases the friction when in contact with the workpiece, so that the workpiece is fixed more securely.
[0037] In this embodiment, the coating adjustment mechanism also includes an adjustment seat 13 fixedly mounted on the bidirectional screw rod 10. A first through hole 19 is opened on the right side of the clamping seat 8. The bidirectional screw rod 10 extends through the first through hole 19 to the outside of the clamping seat 8 and is fixedly connected to the adjustment seat 13. Specifically, it is convenient for the user to rotate the adjustment seat 13 to drive the bidirectional screw rod 10 to rotate.
[0038] Among them, the adjustment coating mechanism also includes a movable plate 14 slidably connected to the inner wall of the adjustment seat 13, and a first sliding groove 20 is opened on the inner wall of the adjustment seat 13. The movable plate 14 is slidably connected to the inner wall of the adjustment seat 13 through the first sliding groove 20. The movement of the movable plate 14 is restricted by the first sliding groove 20, so that the movement of the movable plate 14 is more stable and smooth.
[0039] Among them, the adjusting coating mechanism also includes a limiting rod 15 fixedly installed on the movable plate 14 and extending to one side of the clamping seat 8. A second through hole 21 is provided on the side of the adjusting seat 13 close to the clamping seat 8, and a limiting groove 22 is provided on the side of the clamping seat 8 close to the adjusting seat 13. The limiting rod 15 extends through the second through hole 21 to the outside of the adjusting seat 13 and is movably connected with the limiting groove 22. The position of the adjusting seat 13 is fixed by the limiting rod 15, thereby preventing the bidirectional screw 10 from rotating arbitrarily and causing the clamped workpiece to fall, which brings inconvenience to production.
[0040] The coating adjustment mechanism further includes a pull rod 16 rotatably mounted on one side of the movable plate 14, a first threaded hole 23 is provided on the side of the adjustment seat 13 away from the clamping seat 8, a threaded section is fixed on the pull rod 16, and the pull rod 16 is threadedly connected to the adjustment seat 13 through the first threaded hole 23. The coating adjustment mechanism further includes a spring 17 fixedly mounted on the side of the movable plate 14 away from the limiting plug rod 15 and sleeved on the outside of the pull rod 16. When in use, the elastic force of the spring 17 applies pressure to the movable plate 14, so that the limiting plug rod 15 is plugged and fixed to the clamping seat 8.
[0041] It should be noted that the electrophoretic coating fixture, through the setting of the adjusting coating mechanism, with the mutual cooperation between the various structures on the electrophoretic tank 1, can clamp and fix another workpiece through another clamping seat 8 when one workpiece is clamped and fixed for electrophoretic coating operation, thereby reducing the time waste caused by the single workpiece coating fixture when replacing the workpiece and the vacancy phenomenon of the electrophoretic tank 1, thereby helping to improve the electrophoretic coating efficiency of the workpiece and enhancing the practical performance of the electrophoretic coating equipment.
[0042] The working principle of the above embodiment is:
[0043] When using the electrophoretic coating fixture, the workpiece is first fixed on the clamping seat 8. The specific fixing operation is as follows: first, pull the pull rod 16 to make the threaded section on the pull rod 16 contact the first threaded hole 23, then rotate the pull rod 16 to make the movable plate 14 drive the limiting plug 15 to disengage from the limiting groove 22 on the clamping seat 8, and then rotate the adjustment seat 13 to drive the bidirectional screw rod 10 to rotate. The rotation of the bidirectional screw rod 10 drives the two movable clamping blocks 11 to move relative to or away from each other according to the size of the workpiece, and the workpiece is clamped and fixed by the movable clamping blocks 11. After the fixing is completed, the servo motor 3 rotates to drive the workpiece into the electrophoretic tank 1 for coating, and the staff repeats the above steps to clamp and fix another workpiece. After the current workpiece enters the electrophoretic tank 1, the previously entered workpiece leaves the electrophoretic tank 1 and is disassembled and replaced with a new workpiece by the staff. This reciprocating cycle can avoid the electrophoretic tank 1 from being idle, thereby helping to improve the efficiency of electrophoretic coating of the workpiece.
Claims
1. An electrophoretic coating fixture, characterized in that: It comprises an electrothermal tank (1), and a coating adjustment mechanism arranged on the electrothermal tank (1); The coating adjustment mechanism comprises a fixing frame (2) fixedly mounted on the top of the electric pool (1), a servo motor (3) fixedly mounted on the right side of the fixing frame (2), a rotating rod (4) fixedly mounted on the output shaft of the servo motor (3) and rotatably connected to the inner wall of the fixing frame (2), a mounting block (5) fixedly mounted on the outer side of the rotating rod (4), and a connecting column (6) fixedly mounted on the front and bottom of the mounting block (5); The coating adjustment mechanism further comprises a hand-held frame (7) mounted on the front of the connecting column (6), a clamping seat (8) fixedly mounted on the side of the connecting column (6) away from the mounting block (5), a positioning block (9) fixedly mounted inside the clamping seat (8), a bidirectional screw rod (10) rotatably connected to the inside of the positioning block (9) and extending to the outside of the clamping seat (8), two movable clamping blocks (11) threadedly connected to both ends of the bidirectional screw rod (10) and extending to the outside of the clamping seat (8), and an anti-slip washer (12) fixedly mounted on the outside of the movable clamping block (11).
2. The electrophoretic coating fixture according to claim 1, characterized in that: The coating adjustment mechanism further comprises an adjustment seat (13) fixedly mounted on the bidirectional screw (10), a movable plate (14) slidably connected to the inner wall of the adjustment seat (13), a limit rod (15) fixedly mounted on the movable plate (14) and extending to one side of the clamping seat (8), a pull rod (16) rotatably mounted on one side of the movable plate (14), and a spring (17) fixedly mounted on the side of the movable plate (14) away from the limit rod (15) and sleeved on the outside of the pull rod (16).
3. The electrophoretic coating fixture according to claim 1, characterized in that: A first through slot (18) is formed on a side of the clamping seat (8) away from the connecting column (6), and the movable clamping block (11) extends to the outside of the clamping seat (8) through the first through slot (18).
4. The electrophoretic coating fixture according to claim 2, characterized in that: A first through hole (19) is provided on the right side of the clamping seat (8), and the bidirectional screw rod (10) extends through the first through hole (19) to the outside of the clamping seat (8) and is fixedly connected to the adjustment seat (13).
5. The electrophoretic coating fixture according to claim 1, characterized in that: The outer side of the bidirectional screw rod (10) is provided with two opposite thread grooves, and the inner side of the movable clamping block (11) is provided with thread holes corresponding to the opposite thread grooves.
6. The electrophoretic coating fixture according to claim 2, characterized in that: A first sliding groove (20) is provided on the inner wall of the adjustment seat (13), and the movable plate (14) is slidably connected to the inner wall of the adjustment seat (13) via the first sliding groove (20).
7. The electrophoretic coating fixture according to claim 2, characterized in that: A second through hole (21) is provided on one side of the adjusting seat (13) close to the clamping seat (8), a limiting groove (22) is provided on one side of the clamping seat (8) close to the adjusting seat (13), and the limiting insertion rod (15) extends through the second through hole (21) to the outside of the adjusting seat (13) and is movably connected to the limiting groove (22).
8. The electrophoretic coating fixture according to claim 2, characterized in that: A first threaded hole (23) is formed on a side of the adjustment seat (13) away from the clamping seat (8), a threaded section is fixed on the pull rod (16), and the pull rod (16) is threadedly connected to the adjustment seat (13) through the first threaded hole (23).
Citation Information
Patent Citations
Electrophoretic coating clamp
CN219670682U
