584results about "Commutators manufacture" patented technology

In a state in which a first divisional core and a second divisional core are arranged in a state spaced from each other and adjacent to each other, a first coil and a second coil are each wound around a tooth. The first coil and the second coil are in the same phase. In a state in which a plurality of divisional cores are arranged annularly so that their teeth are oriented in a radially inward direction, the first divisional core and the second divisional core are not adjacent to each other in the circumferential direction. A plurality of connection wires are shaped to converge at an end surface of a stator core. This facilitates the winding of the coils around the divisional cores. Further, the connection wires can be shortened.

A direct-current motor includes a stator having a magnetic field system, a rotor disposed around the stator, a commutator which rotates together with the rotor, and power supply brushes which are urged in the axial direction by urging members so as to come into contact with the sliding contact surfaces. The rotor includes an armature core around which armature coils are wound, and a rotary shaft which rotates together with the armature core. The commutator has segments extending radially. The segments have sliding contact surfaces orthogonal to an axial line of the rotary shaft. At least a part of each power supply brush comes into contact with the sliding contact surface at a position further radially outward than the armature coil.

The invention discloses a commutator segment automatic assembly technology. Through the rotation of a dividing plate, in a core feeding position, a core feeding machine conveys the cores into the dividing plate through a core feeding device to carry out location. In a detection position, a detection device carries out detection on the location conditions of the cores. In a sheet inserting position, a sheetbody feeding machine inserts commutator segments into the cores through a sheeting inserting device. In a rubber ring feeding position, a rubber feeding machine props the rubber rings and sleeves the rubber rings on the outer circles of the cores with the inserted commutator segments through a rubber ring sleeving device. In a blanking position, a finished product clamping device clamps finished products and outputs the finished products. The commutator segment automatic assembly technology achieves complete automation of a whole assemble process of assembling scattered commutator segments into cylinders, and has the advantages of reducing amount of labor used, improving efficiency, guaranteeing quality and reducing cost. Meanwhile, the invention provides a full-automatic commutator segment assembly machine for applying the commutator segment automatic assembly technology.

In the device for producing a ring core, a drop-through blanking die (46) constituting a rotor core production line (30) is used to mold a ring core by laminating a plurality of split core plates (12, 16) while arranging them in a ring shape. The drop-through blanking die (46) consists of a rotary mechanism (55) for rotating the split core plates (12, 16) thus laminated through a predetermined angle, an inner guide member (62) being arranged on the inner circumferential side of the split core plates (12, 16) laminated in a ring shape, and an outer guide member (58) being arranged on the outer circumferential side of the split core plates (12, 16). While the split core plates (12, 16) are supported by any one of the inner guide member (62) and the outer guide member (58), a pressure is imparted to the split core plates (12, 16) by the other.

The inventive method of assembling conductive segments (16) of a rotor winding or a stator winding in a rotary electric machine comprises the following stages: insertion of the conductive segments (16) into slots made in a core (12) of the rotor or stator, whereby the free ends of the conductive segments protrude beyond the latter, and welding of the free ends of the conductive segments in groups of two in order to form a winding (14) around the rotor or stator. The conductor statements are both made of wire which is electrically conductive and coated with an electrically insulating material. The coating of electrically insulating material is removed in the welding zone of the conductive segments by the means used for welding the latter. The invention can be used for conducting segments of a rotor or stator winding in an alternator in a motor vehicle.

The invention discloses a method for manufacturing a commutator, which is characterized by following procedures including: (1) blanking and drawing; (2) punching a commutator segment provided with a hook; (3) washing the commutator segment; (4) lining up the commutator segment which is then pressed and arranged on a locating housing wrapping the inner side of the hook of the commutator segment; (5) sheathing the locating housing on an injection molding die to complete the injection molding of the commutator; (6) removing a feed handle, stripping down the locating housing and forming an insulation groove; (7) curing; (8) machine hinging an inner hole of the commutator; (9) forming a hook of the commutator; and (10) polishing. Compared with the prior art, the insulation groove of the commutator of the invention is completed through forming in one piece of the locating housing; in the process of forming the insulation groove, no mica sheet is used, and mechanical processing such as engraving mica, etc. is not needed; the locating housing can solve the problem of over-tight matching between the molding die and the hook of the commutator segment, and improve yield of the product; simultaneously, wrapping of the commutator segment by the locating housing avoids pasting of plastic on the hook when injection molding is carried out; and a demand for clean surface of the hook can be met without turning.

A stator of a rotary electric machine having secured core slot insulators includes a multi-phase stator winding, having a plurality of slot segments that are adapted to be radially inserted into a plurality of circumferentially spaced axially-extending core slots in a surface of a cylindrically-shaped stator core. The stator winding includes the plurality of slot segments alternately connected at the first and second ends of the stator core by a plurality of end loop segments to form the winding. The plurality of core slots house an insulator to electrically isolate the slot segments from the core slots. The insulator is secured to the sides of the core slot prior to the process of radial inserting the plurality of slot segments into the plurality of core slots of the cylindrically-shaped stator core.

A stator coil of a rotary electric machine such as an alternator for use in an automobile is composed of a plurality of U-shaped conductor segments inserted into slots formed in a stator core. Each segment has a head portion and two legs extending from the head portion. The plurality of segments include regular segments each having a regular distance between two legs (a regular slot-pitch) and special segments each having a special slot-pitch different from the regular slot-pitch. The head portions of both the regular and the special segments are simultaneously twisted to form the respectively required slot-pitches after a preliminary twist is given to the special segments. In this manner, a process of manufacturing the stator coil is simplified.

A method for repairing or servicing a wye ring of a generator includes the steps of, dismantling the generator to gain access to the wye ring, determining a fault location in the wye ring; and attaching a patch to the wye ring in an area of the fault location. The patch provides an electrical path around the fault location so that the generator is repaired.

A production method of a polyphase sequentially joined-segment coil of a rotary electric machine and a product produced by the same are provided. A production machine includes pairs of tines working to catch heads of conductor segments when they are twisted using rings. The tines are designed to be rotatable about an axis of the rings following rotation of the rings to absorb stress acting on insulating coating on the heads of the segments to minimize rubbing of the insulating coatings, thereby ensuring a desired degree of electrical insulation of the stator coil.

An outer rotor type multi-pole generator stator is provided in which a lead wire extending from a coil is connected by fusing to a connecting terminal fitted into and fixed to a bobbin wherein, in order to avoid the lead wire becoming slack after connection by fusing and enable assembly of the stator to be carried out efficiently, the connecting terminal (32) is formed from an external conductor connection terminal portion (32a) that is fitted into and fixed to a fitting hole (31), a connecting plate portion (32b) having one end thereof connected at right angles to the external conductor connection terminal portion (32a) and extending toward the radially inner side of the stator, and a clamping plate portion (32c) provided so as to be connected to the connecting plate portion (32b) so that the lead wire (33) can be held between the clamping plate portion (32c) and the other end portion of the connecting plate portion (32b) and connected by fusing, and the bobbin (24) is provided on the inner periphery thereof with a channel (43) having one end thereof facing the other end of the connecting plate portion (32b) and opposite ends thereof open so that one electrode of a pair of electrodes (44, 45) for connecting by fusing can be inserted through the channel (43).

The invention discloses a manufacturing method for a slot forming type commutator. The manufacturing method sequentially comprises the following processes of: warm extruding, drawing, punching, segment ranking, compressing, curing, inner hole turning, excircle turning, sanding and polishing, wherein the segment ranking process means ranking commutator segments firstly, and then inserting and ranking inner mica sheets with the same width as that of an insulation slot and outer mica sheets with the width narrower than that of the insulation slot in sequence; and the compressing process means removing the outer mica sheets so as to naturally generate the insulation slot between the commutator segments and make residues not exist in the insulation slot between the commutator segments. In the manufactured slot forming type commutator, the width of an insulation layer between the commutator segments is the same as that of the insulation slot. By the manufacturing method, the conventional slot milling process is omitted, the materials of the commutator segments cannot be wasted, and the insulation performance among the commutator segments is effectively improved so as to improve the yield of commutator products, lower production cost and improve technical performance and quality of the products.

In accordance with one embodiment, the present technique provides an apparatus for assembling a rotor. The exemplary apparatus includes a base that has a central aperture and a seating surface for receiving the rotor. An arbor then extends through the central aperture, the arbor having a longitudinal axis that is substantially orthogonal to the seating surface, and including threaded ends opposite with respect to one another. The exemplary apparatus also includes at least one member of a family of fixtures coupleable to the arbor, the family including a pressure fixture that has first and second piston assemblies disposed at diametrically opposite locations to one another, the family also including a support fixture coupleable the arbor and having members extending axially therefrom, the members being configured to support securing members of the rotor. Advantageously, the exemplary apparatus provides for a mechanism through which a securing member may be symmetrically installed with respect to the rotor core, thus improving rotor performance and construction.

An electric motor and method for reducing or eliminating end play. The motor comprises an adjustment member that cooperates with an end lamina member to facilitate reducing end play. The adjustment member is slidably mounted on an armature shaft and inside an aperture of a portion of the end lamina tube to reduce or eliminate end play. Thereafter, the adjustment member is permanently secured to the end lamina tube. In another illustrative embodiment, the movable bearing retainer sets endplay and also retains brushes in an open position prior to, for example, assembly of the motor.

A method for making a wound stator of an automotive generator is provided for replacing the conventional winding technique. The method includes: forming a stator ring provided with a plurality of annularly arranged radial through slots; cutting a copper wire into a plurality of wire units each having a rectangular cross section; inserting the wire units into the through slots in an interlacing manner; and soldering wire ends of the wire units sequentially so as to form a connected loop.