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59results about "Commutators manufacture" patented technology

Horizontal type automatic sheet inserting machine of groove type commutator

The horizontal type automatic sheet inserting machine comprises a plastic shell discharging vibration disc, a copper sheet discharging vibration disc and a rotating disc, the rotating disc is driven by an indexing motor on the first side of the rotating disc to rotate, and a first station, a second station and a third station are evenly installed at the positions, close to the edge, of the rotating disc around the circumference; the first station, the second station and the third station are each internally provided with a sheet inserting station assembly, the plastic shell discharging vibration disc is connected with the plastic shell discharging conveying assembly and matched with the first station, an installation support is arranged on the second side of the rotating disc, and a copper sheet transverse conveying line corresponding to the second station is installed on the installation support. A plastic shell indexing rotating assembly is installed at the position, located on the upper side of the indexing motor, of the first side of the rotating disc, and a discharging conveying component and a discharging push rod assembly corresponding to the third station are further installed on the two sides of the rotating disc. The sheet inserting machine solves the problems that an existing sheet inserting machine is prone to clamping stagnation in the copper sheet and plastic shell conveying process, and the inserting and positioning accuracy is not high.
Owner:NINGBO SHENGKE COMMUTATOR

Automatic material nail removing device for groove type commutator and use method

ActiveCN121974152AGuaranteed removal effectPrecise control of mobilityCommutators manufactureConveyor partsRobot handMachine
The invention discloses an automatic material nail removing device for a groove type commutator and a using method, and the device comprises a machine table, a main shaft box is arranged on the upper side of the machine table, a feeding sliding table module is installed on the opposite side of the main shaft box, a commutator feeding vibration disc is installed on the front side of the machine table, and a commutator conveying line assembly in butt joint with the commutator feeding vibration disc is installed on the machine table; a feeding manipulator module and a discharging module which synchronously and transversely move are arranged on the feeding sliding table module in a driving mode, an XY-axis bidirectional sliding table assembly is installed on the rear side of the machine table, a cutting tool is installed on the XY-axis bidirectional sliding table assembly, and a material receiving component corresponding to the discharging module is arranged on the side portion of the spindle box. An unloading conveying belt is mounted on the machine table below the receiving part; and the feeding manipulator module is used for putting a groove-shaped commutator on the commutator conveying line assembly into a main shaft chuck on the main shaft box. According to the invention, various technical problems generated by adopting a manual processing mode at present can be solved.
Owner:NINGBO SHENGKE COMMUTATOR

Commutator pressing equipment

The present application relates to the technical field of commutator production equipment and discloses a commutator pressing device, which includes a frame, an upper die, a middle die, a lower die, a pressing mechanism for pressing a bakelite powder cake in the upper die and a copper shell in the middle die, a first pushing mechanism for moving the upper die into or out of the pressing mechanism, a second pushing mechanism for moving the middle die into or out of the pressing mechanism, a bakelite powder feeding mechanism for loading bakelite powder cakes into the upper die, and a copper shell feeding mechanism for loading copper shells into the middle die. The bakelite powder feeding mechanism includes a material rack, a material channel disposed on the material rack, and a powder cake pushing assembly for pushing bakelite powder cakes out of the material channel one by one. The copper shell feeding mechanism includes a pre-installed plate for accommodating the copper shell, a pressing assembly for pressing the copper shell in the pre-installed plate into the middle die, and a copper shell pushing assembly for moving the pre-installed plate into or out of the pressing assembly. The present application has the effect of high production efficiency.
Owner:ZHEJIANG GREATWALL COMMUTATOR

Plough hook cutter, small-size commutator and motor

The invention discloses a plow hook cutter, a small-size commutator and a motor, the plow hook cutter is applied to processing a commutator copper shell, the copper shell comprises a plurality of K-shaped inner hooks arranged at equal intervals along the circumferential direction, and a hook groove is formed between every two adjacent K-shaped inner hooks; the plough hook cutter comprises a cutter bar, a first coulter, a second coulter and a cushion block, the first coulter is arranged on the periphery of the cutter bar, and a plurality of first coulter teeth are arranged on the outer surface of the first coulter; the second coulter is arranged on the periphery of the coulter bar, the second coulter is arranged at one end, deviating from the head of the coulter bar, of the first coulter, and a plurality of second coulter teeth are arranged on the outer surface of the second coulter; the multiple first coulter teeth and the multiple second coulter teeth are sequentially and alternately arranged at equal intervals in the circumferential direction, and the first coulter teeth and the second coulter teeth are the same in structure and used for machining hook grooves; the cushion block is connected between the first coulter and the second coulter; the commutator with the outer diameter larger than or equal to 6.8 mm and the K-shaped inner hook can be produced in batches in a high-quality mode.
Owner:SHENZHEN KAIZHONG PRECISION TECH CO LTD

Commutator jacketing machine for inserting rotor into insulating sheet

The invention, which relates to the technical field of commutator processing, discloses a commutator jacketing machine for inserting a rotor into an insulating sheet, comprising a fixed plate, a through hole formed in the outer side of the fixed plate, a rotating drum rotatably connected to the middle of a base, the rotating drum being fixedly connected to the output end of a motor, and a transmission belt rotatably connected to the outer side of the rotating drum. Square plates are arranged at the tops of the fixing plates, round rods are fixedly connected to the bottoms of the square plates, penetrate through the fixing plates and extend into the through holes, round plates are fixedly connected to the bottoms of the round rods, compression springs are fixedly connected to the sides, close to the round rods, of the round plates, and compression rollers are rotationally connected to the sides, away from the round rods, of the square plates. According to the commutator jacketing machine for feeding the rotor into the insulating sheet, the fed material is limited through the transmission belt and the top compression roller, so that the material can be accurately conveyed to a designated position, frequent manual adjustment and alignment are not needed, time waste in the feeding process is reduced, and the overall production rhythm is improved.
Owner:ZHEJIANG LENCH ELECTRIC TECH CO LTD

Commutator mica slot indexing device and under-cutting machine

The application relates to the technical field of motor rotor commutator maintenance, in particular to a commutator mica slot indexing device and a lower engraving machine. The commutator mica slot indexing device comprises a machine tool, a positioning mechanism is arranged on the machine tool, the positioning mechanism is used for positioning the commutator in the axial direction, a driving mechanism is arranged on the machine tool, the driving mechanism comprises a driving belt, the driving belt is in abutment with the outer circumferential surface of the commutator and is used for driving the commutator to rotate in the axial direction of the commutator, and an identification assembly is arranged on the machine tool, the identification assembly is located at one end of the commutator in the axial direction and is used for identifying the end surface of the commutator. The commutator mica slot indexing device can effectively improve the indexing precision.
Owner:HUOLINHE OPENCUT COAL IND CORP LTD OF INNER MOGOLIA

Riveting reinforcing ring equipment for commutator

The utility model discloses commutator reinforcing ring riveting equipment which comprises a reinforcing ring conveying mechanism and a commutator conveying mechanism, and the commutator conveying mechanism is provided with an upper ring adding station. The reinforcing ring conveying mechanism comprises a reinforcing ring conveying part and a feeding part, the reinforcing ring conveying part comprises a first vibrator and a feeding supporting plate, and the feeding supporting plate is provided with a ring taking station; the feeding part comprises a pneumatic supporting claw which is lifted up and down and a first driving part for driving the pneumatic supporting claw to move between the ring taking station and the ring feeding station, and the pneumatic supporting claw is communicated with an air source. The pneumatic supporting claw extends into the reinforcing ring at the ring taking station, and then the pneumatic supporting claw is inflated and expands to fix the reinforcing ring outside the pneumatic supporting claw; and then the pneumatic supporting claw moves to the upper ring adding station, inflation is stopped, the pneumatic supporting claw contracts, and the reinforcing ring is separated from the pneumatic supporting claw and placed on the upper ring adding station. The pneumatic supporting claws adjust the outer diameter size after supporting through the inflation amount, and the requirements of reinforcing rings of different specifications are met.
Owner:RUI AN SHI JIA YIN ZI DONG HUA SHE BEI JI XIE CHANG

A wear-resistant commutator segment and manufacturing method thereof

The present invention discloses a wear-resistant commutator segment and a manufacturing method, which relates to the technical field of commutator segment manufacturing, including two connecting plates, an external unit arranged inside the two connecting plates, and a fixing unit arranged between the two connecting plates for fixing copper wires; the external unit includes a connecting component arranged on the left and right sides of the connecting plate, and a linkage component arranged on the front and rear sides of the connecting plate; the fixing unit includes a limit seat fixedly connected between the two connecting plates, a placement groove opened inside the limit seat, and a limit assembly arranged inside the placement groove. The present invention is a wear-resistant commutator segment and a manufacturing method, which improves the application range and convenience of the commutator segment, ensures the stable connection of multiple commutator segments, and optimizes the fixing effect of the copper wire.
Owner:JIANGSU RUIXIANG ELECTRIC CO LTD

Production equipment for reinforcing rings for motor commutators

The present invention relates to the field of motors, and in particular to a production device for a reinforcing ring for a motor commutator. The technical problem is: the alkali-free glass yarn is woven from glass fibers, which are finely woven and cannot be completely penetrated in the resin mother liquid, but can only penetrate on the surface, which will affect the strength and high temperature resistance of the product. The technical solution is: a production device for a reinforcing ring for a motor commutator, including a frame and a paint tank, etc.; the upper side of the frame is connected to a paint tank. The present invention designs a paint dipping system, which enables the alkali-free glass yarn to expand its holes while being immersed in the resin mother liquid, so that the resin mother liquid can completely penetrate the alkali-free glass yarn; and designs an auxiliary winding system, which enables the alkali-free glass yarn soaked in the resin mother liquid to be tightly attached to the paint dipping system and stuck, so that the paint dipping system can wind up the alkali-free glass yarn soaked in the resin mother liquid.
Owner:李恒良

Bidirectional split hook mold for rolled plate type commutator insert

The utility model discloses a bidirectional split hook mould used for a rolled plate type commutator insert, comprising an upper mould base, an upper clamping plate, a lower mould base and a lower clamping plate, the lower side of the upper clamping plate is provided with an upper backing plate, the lower side of the upper backing plate is provided with an upper fixing plate, an upper fixing sleeve is vertically arranged in the upper fixing plate, and a lower fixing sleeve is vertically arranged in the lower fixing plate. An upper die inner stripper is inserted into the upper fixing sleeve, and an upper die chopper is arranged in the middle of the upper die inner stripper in a sliding mode; a lower cushion plate is arranged on the upper side of the lower clamping plate, a lower fixing plate is arranged on the upper side of the lower cushion plate, a lower fixing sleeve is arranged in the upper fixing plate, a lower die outer stripper is inserted in the middle of the lower fixing sleeve, and a lower die chopper is arranged in the middle of the lower die outer stripper in a sliding mode. The utility model can solve the problems that the existing coiled plate type commutator insert splitting hook die adopts a one-way splitting hook design, each insert needs to form a dovetail structure in an upper direction and a dovetail structure in a lower direction through two punching processes, the processing mode is low in efficiency, the production cycle is prolonged, and the cost is increased.
Owner:HUARUI ELECTRICAL APPLIANCE

Copper sheet assembly mechanism for motor commutator

The present invention provides a copper sheet assembly mechanism for a motor commutator, comprising a copper sheet receiving assembly for receiving copper sheets, a copper sheet mounting assembly for mounting copper sheets, and a copper sheet pressing assembly disposed above the copper sheet mounting assembly for pressing the copper sheets in the receiving assembly into the copper sheet mounting assembly. The copper sheet receiving assembly comprises a copper sheet receiving seat and a copper sheet receiving driver, wherein the copper sheet receiving seat is provided with at least one copper sheet receiving slot. The copper sheet mounting assembly comprises a dividing plate, on which an auxiliary mold for mounting copper sheets is mounted, wherein the auxiliary mold is provided with at least one mounting slot. The copper sheet pressing assembly comprises a copper sheet pressing driver and a copper sheet pressing head connected to the pressing driver. Compared with the prior art, the copper sheet assembly mechanism utilizes a receiving seat to receive copper sheets. When the receiving seat moves the copper sheets above the auxiliary mold, the pressing head inserts the copper sheets into the auxiliary mold. The copper sheets in the stator are fully automatically assembled, thereby improving assembly efficiency and reducing costs.
Owner:SHENZHEN CHENGCHUANG INTELLIGENT PRECISION EQUIP CO LTD

A miniature commutator pressing device

The present invention discloses a miniature commutator pressing device, comprising an operating table, a plurality of supporting legs being provided below the operating table, a controller being provided on one side of the operating table, a plurality of first connecting plates being provided on the side of the operating table away from the controller, a second connecting plate being provided on the upper end of the first connecting plate close to the controller, a connecting circular groove being provided through the upper end of the second connecting plate, a pressing structure being provided on the side of the first connecting plate, the pressing structure comprising a first electric telescopic rod, a third connecting plate being provided below the first electric telescopic rod, a connecting cylinder being provided below the third connecting plate, a pressing device being provided below the connecting cylinder, the pressing device comprising two symmetrically arranged first semicircular plates, a first connecting column being provided above the first semicircular plates, a moving block being provided above the first connecting column, a moving circular groove being provided through the side of the moving block, and two first springs being symmetrically provided between the two moving blocks; the present invention can perform press-in processing on miniature commutators of different sizes.
Owner:JIANGSU KEGU ELECTRIC APPLIANCES CO LTD

All-in-one equipment for processing and overhauling commutator

ActiveCN223502369UCommutators manufactureCurrent collector maintenanceElectric machineMachine
The utility model discloses all-in-one machine equipment for machining and overhauling a commutator, and relates to the technical field of commutator machining and overhauling. The turning tool rest and the milling tool rest are movably arranged on the base, the turning tool rest comprises a roundness turning tool used for conducting roundness correction on a commutator of the motor rotor, and the milling tool rest comprises a grooving and chamfering tool used for conducting grooving and chamfering on a mica groove of the commutator. Under the condition that the motor rotor is rotatably mounted at the mounting station of the base and the all-in-one machine equipment is in the first state, the roundness turning tool directly faces a commutator of the motor rotor, and the grooving and chamfering tool and the commutator are staggered; and when the motor rotor is rotatably mounted on the mounting station of the base and the all-in-one machine equipment is in the second state, the roundness turning tool and the commutator of the motor rotor are staggered, and the grooving and chamfering tool directly faces the commutator. According to the scheme, the problem that the processing procedure and the maintenance procedure of an existing commutator are both complex can be solved.
Owner:YANTAI JEREH MASCH CO LTD

Integrated injection molding commutator and processing technology thereof

The invention discloses an integrated injection molding commutator and a processing technology thereof, and the commutator mainly comprises commutator segments, mica sheets, insulating bushings, a pressing hoop A and a pressing hoop B. When the commutator is subjected to injection molding, commutator composition materials, a molding mold and engineering plastic particles which are needed to be used are prepared. The preparation method comprises the following steps: performing embedding installation on prepared commutator composition materials, closing and locking a mold under high pressure after the embedding installation of the materials is completed, melting and uniformly mixing dried plastic granules in a charging barrel of an injection molding machine through shearing heat generated by heating and rotation of a screw rod to form a viscous-flow-state melt, and in a molten state, performing extrusion molding on the molten plastic granules to obtain the commutator. The screw is driven by an oil cylinder to advance forwards at a high speed, melt is injected into a closed mold cavity at high pressure, after cooling is completed, the mold is opened, an ejection mechanism acts, a solidified commutator product is stably pushed out of the mold cavity, pouring gate aggregate and flash burrs on the commutator product are removed, and heat treatment is conducted on the machined commutator.
Owner:ZHEJIANG QIANGRUI INTELLIGENT TECHNOLOGY CO LTD

Commutator notch carving device for motor production

The invention belongs to the technical field of commutator processing, and discloses a commutator notch carving device for motor production, which comprises a processing table, a carving mechanism fixed at the top end of the processing table, a positioning mechanism fixed at the top end of the processing table, a commutator main body arranged at the top end of the positioning mechanism, and a dust removal mechanism fixed at the top end of the processing table. Through cooperation of the first air cylinder, the abutting rod, the first motor and other structures, the device can achieve high-precision and automatic downward carving machining of a commutator main body notch, the first air cylinder drives the abutting rod to be matched with the driving rod, the commutator main body is stably clamped, displacement generated in the machining process is avoided, the machining precision is improved, and the machining efficiency is improved. The first motor drives the driving rod and the commutator main body to accurately rotate, different processing areas are switched, the second air cylinder is matched to adjust the position of the lower carving disc, the second motor drives the lower carving disc to rotate at a high speed, notch downward carving can be efficiently completed, the processing precision is high, the consistency is good, and the large-batch production requirement is met.
Owner:CHANGZHOU SONGZE ELECTRIC

Anti-tilting piece tool for commutator pressing die

The utility model discloses an inclined sheet prevention tool for a commutator pressing die, which comprises a transition foot plate, and a transition guide plate and a transition plate are sequentially arranged on the upper side of the transition foot plate; the positioning outer ring is vertically inserted into the middle of the transition foot plate, a plurality of positioning pins are arranged on the outer side wall of the positioning outer ring at intervals in the circumferential direction, and a concave containing groove is formed in the middle of the upper end of the positioning outer ring and used for containing a commutator. According to the utility model, the problem that manual re-inspection is increased or products are scrapped due to inclination of the commutator segments and adhesion of copper between the commutator segments can be solved.
Owner:HUARUI ELECTRICAL APPLIANCE

A plowshare cutter, small size commutator and motor

The utility model discloses a plough hook tool, small size commutator and motor, plough hook tool is applied to the processing commutator copper shell, and the copper shell includes a plurality of K type inner hooks that are equidistantly arranged along the circumference, and the hook groove is formed between the two adjacent K type inner hooks, the plough hook tool includes the tool bar, first plough, second plough and cushion block, and the first plough is arranged at the outer periphery of the tool bar, and the outer surface of first plough is equipped with a plurality of first plough teeth, the second plough is arranged at the outer periphery of the tool bar, and the second plough is arranged at the one end of the head of first plough away from the tool bar, and the outer surface of second plough is equipped with a plurality of second plough teeth, a plurality of first plough teeth and a plurality of second plough teeth are sequentially alternately arranged along the circumference equidistantly, and the first plough tooth and second plough tooth structure are same, and are used for processing hook groove, and the cushion block is connected between first plough and second plough, the utility model discloses can produce the commutator of the outer diameter greater than or equal to 6.8 millimeter and having K type inner hook in high quality batch.
Owner:SHENZHEN KAIZHONG PRECISION TECH CO LTD

High-precision automatic straightening machine for commutator finished product hook feet

PendingCN120237506ACommutators manufactureCurrent collector maintenanceMachinePhysics
The high-precision automatic straightening machine comprises a machine table, a commutator positioning seat is arranged at the upper end of the machine table, a support is arranged on one side of the commutator positioning seat, a lifting air cylinder is installed at the top of the support, and a connecting plate is installed at the lower end of an extension rod of the lifting air cylinder; a correcting assembly located above the commutator positioning seat is installed on the connecting plate and comprises a hook pin shaping plate capable of coaxially rotating around the commutator positioning seat, a shaping hole is formed in the middle of the hook pin shaping plate, and the outer side of the hook pin shaping plate is connected with a shaping lever extending transversely. A moving assembly driven by the shaping air cylinder to horizontally move is further arranged at the upper end of the machine table, a positioning part is arranged on the moving assembly, the shaping lever is in limiting fit with the positioning part, and the shaping lever moves along with the moving assembly and drives the hook foot shaping plate to rotate. The problems that an existing commutator finished product hook foot downward pressing shaping process is low in efficiency and poor in precision, and products are prone to being damaged can be solved.
Owner:HUARUI ELECTRICAL APPLIANCE

Direct current commutator production equipment

The invention relates to direct-current commutator production equipment, which relates to the technical field of direct-current commutators, and comprises a workbench, a fixed die holder mounted on the workbench, a movable die holder matched with the fixed die holder, and an ejection mechanism for ejecting a cured commutator, the fixed frame is mounted on the worktable; the lifting cleaning mechanism is mounted on the fixed frame and is used for carrying out excessive glue treatment on the ejected commutator; the blowing heating mechanism is mounted on the worktable and is used for heating the fixed mold base and the movable mold base and assisting the lifting cleaning mechanism in cleaning the excessive glue; the lifting cleaning mechanism comprises a second threaded rod installed on the fixing frame, a connecting plate connected to the second threaded rod in a threaded mode, a cleaning structure installed on the connecting plate and used for cleaning excessive glue on the surface of the commutator, and a lifting driving assembly used for driving the second threaded rod to rotate. The commutator ejection mechanism has the effect of cleaning excessive glue generated on the surface when the commutator is ejected out.
Owner:ZHEJIANG ANRUI ELECTRIC CO LTD

Mute type motor commutator auxiliary tool

The utility model discloses an auxiliary tool for a mute motor commutator, which comprises an operation table, an adjusting table arranged in the operation table, an installation groove arranged on the inner side wall of the operation table, a motor fixedly installed in the installation groove, a screw rod installed at the output end of the side surface of the motor, and a side end of the screw rod movably connected to the inner side wall of the operation table through a bearing. A sliding seat is movably connected to the screw rod, the top wall of the sliding seat is fixedly connected to the bottom wall of the adjusting table, the motor is started to drive the screw rod to rotate, the screw rod rotates to drive the sliding seat to move, so that the adjusting table moves to the position under the pressing head, and a sliding groove is formed to be matched with a sliding block for use, so that the sliding seat is higher in moving stability; and by starting the electric push rod, the electric push rod downwards pushes the telescopic rod, and the telescopic rod downwards pushes the pressing head, the steering gear is rapidly pressed, convenience and rapidness are achieved, time and labor are saved, and the adjusting table is convenient to move, more convenient to operate by workers and higher in safety.
Owner:JIANGSU LIFENG ELECTROMECHANICAL

Feeding device of commutator segment arranging machine

The utility model relates to the technical field of commutator segment arranging machines, and discloses a feeding device of a commutator segment arranging machine, which comprises a sleeve, a connecting sleeve is arranged in the sleeve, a rotating core is arranged in the connecting sleeve, upper lubricating mechanisms are distributed on the left side of the sleeve at equal intervals, and a dismounting mechanism is arranged on the right side of the rotating core. The main through pipe is communicated with a ring pipe, the ring pipe is communicated with connecting pipes at equal intervals, each connecting pipe is provided with a communicating groove, each communicating groove is in threaded connection with an outlet pipe, each outlet pipe is communicated with a small spray head, and a clamping groove is clamped with the output end of a pneumatic telescopic rod. According to the utility model, the automatic pusher rod pushes the connected push plug towards the left side to push lubricating oil towards the left side, the lubricating oil is introduced into the plurality of connecting pipes on the coil pipe, the communicated outlet pipe and the small spray head through the main through pipe, and the small spray head is used for spraying the lubricating oil to the copper bar and the copper groove on the rotating core to lubricate the copper bar and the copper groove.
Owner:RUIAN DONGLAI COMMUTATOR CO LTD

Commutator deburring device

The utility model provides a commutator deburring device which comprises a material carrying mold, a rotary brush and a blowing air knife, when a sliding plate is located at a first position, the material carrying mold is located at a feeding station, and in the process that the sliding plate moves from the first position to a second position, a rotor to be machined firstly reaches a rotary brush contact station and then reaches a blowing air knife station; and when the sliding plate is located at the second position, the material carrying mold is located at the discharging station. Through precise adjustment and cooperation of parts, such as position adjustment of a rotary brush and a blowing air knife and application of a guide roller set, and efficient layout of a loading mold on a sliding plate, parallel continuous machining of a plurality of rotors is achieved. The problems that in the prior art, efficiency is low, the deburring effect is poor, a commutator is prone to being damaged, and universality is insufficient are effectively solved, the remarkable technical effects of improving the performance and quality of the motor, reducing the production cost, optimizing the production environment and management and the like are achieved, the production efficiency and the product quality are greatly improved, and innovation is brought to the field of motor manufacturing and maintenance.
Owner:SHENZHEN JINMINJIANG RIVER MECHANICAL & ELECTRICAL EQUIP

Hook tip chamfering device for commutator processing

The utility model relates to the technical field of commutator processing, in particular to a hook tip chamfering device for commutator processing, which is characterized in that a commutator to be processed is conveyed through a conveying line and moved to a support table manually or through a mechanical arm, and then a driving motor is started to drive a first gear to rotate; the first gear drives the outer gear ring and the rotating ring to rotate and drives the three inclined push blocks to rotate, so that the three inclined push blocks simultaneously push the three sliding blocks to move inwards so as to clamp the commutator to the center position of the supporting table, a positioning ring is arranged at the center position of the supporting table, and a limiting hole matched with the commutator is formed in the positioning ring. According to the commutator chamfering device, the commutator falls into the limiting hole after the rod positioning ring is rotated to a specified angle through the driver, then the pressing ring is driven to press downwards through the pressing air cylinder above to generate pressing force on the commutator, the multiple pressing blocks conduct chamfering on the hook tip of the commutator, positioning of the commutator is more convenient, and the working efficiency is improved.
Owner:CHONGQING YIOU MASCH CO LTD

A hook commutator assembly aid

The utility model discloses a kind of auxiliary devices for hook commutator assembly, it is related to motor manufacturing technical field;And the utility model includes base, the top surface of base is rotatably connected with rotating table, the top surface middle part of rotating table is fixedly connected with base body positioning column, the lateral wall of base body positioning column is provided with guide slot, the top surface of rotating table and in the side of base body positioning column are inlaid with magnetic suction seat and are provided, the side of rotating table is provided with vertical cylinder, vertical cylinder is vertically placed, the barrel of vertical cylinder is inserted and liftable and is provided with lifting column, the lateral wall of lifting column is provided with notch, the top end of lifting column is fixedly connected with horizontal plate, the board end of horizontal plate is provided with electric cylinder, the output shaft end of electric cylinder is fixedly connected with pressing plate, and pressing plate is located above base body positioning column and corresponds with guide slot;The utility model is convenient for the auxiliary positioning of copper hook, and can make its pressure uniform, avoid artificial pressing to lead to base body rupture or copper hook deformation.
Owner:苏州科固电器有限公司

Commutator sheet arranging device

The utility model discloses a commutator segment arrangement device, which can simultaneously realize positioning and pressing and ensure the verticality and inter-segment pressure of commutator segments, and comprises a positioning part and a locking part, the positioning part comprises a positioning axis (4) and a chassis (5); the locking part comprises a pressing cylinder (1), an outer hoop (2) and an inner hoop (3). The positioning part and the locking part are integrated, so that the device is good in connection coupling, more compact in structure and convenient to disassemble and assemble, and the commutator manufacturing efficiency is effectively improved; the commutator segment arranging device provided by the utility model can be realized by using the prior art, and the whole manufacturing and assembling realizability of the device is strong.
Owner:SICHUAN KAISI ELECTRIC CO LTD

Two-layer disk, commutator provided with same, and method for manufacturing commutator

The purpose of the present invention is to achieve a two-layer disk in which solder bonding can be performed on a riser piece without a plating layer, the strength of a metal layer is excellent, and the resistivity of the metal layer is small. The two-layer disk (10) has a carbon layer (1) and a metal layer (2). The metal layer (2) can be soldered to a riser piece (20) without having a plating layer on a surface (2a). The metal layer (2) contains copper powder, and the content of the copper powder is at least 10 mass% when the metal component in the metal layer (2) is 100 mass%.
Owner:TOYO TANSO KK

Automatic expansion ring device for commutator pre-combination

The utility model relates to the technical field of commutators, in particular to an automatic expansion ring device for commutator pre-combination, which comprises a bottom plate, connecting columns, a workbench and processing mechanisms, the other ends of the four connecting columns are fixedly connected with the workbench, and the processing mechanisms are arranged on two sides of the workbench. The machining mechanism comprises a sliding frame, a first clamping ring, a second clamping ring, a limiting block, a first air cylinder, a pushing assembly and a mounting assembly, the sliding frame is slidably connected with the workbench, the limiting block is slidably connected with the sliding frame, the first clamping ring is slidably connected with the sliding frame, the second clamping ring is slidably connected with the sliding frame, and the first air cylinder is fixedly connected with the sliding frame. The output end of the first air cylinder is fixedly connected with the limiting block, the mounting assembly is arranged on one side of the sliding frame, the pushing assembly is arranged on one side of the workbench, and through the arrangement of the structure, the problems that most of existing commutators adopt a manual assembling technology, and the productivity and the product percent of pass are low are solved.
Owner:NANJING HUATENG AUTO PARTS CO LTD

Assembly platform for producing combined commutator

The assembling platform for producing the combined commutator is provided with the assembling platform, the bottom mounting seat is arranged on the assembling platform, the assembling groove is formed in the assembling platform, and the bottom mounting seat is inserted into the assembling groove, so that the assembling requirement of a commutator shell can be met through the assembling platform; when parts need to be assembled on the commutator shell, the interior and the exterior of the commutator shell need to be positioned, the assembling rod is arranged on the assembling boss, the internal support is arranged on the assembling rod, and the internal support can abut against the inner wall of the commutator shell, so that the commutator shell can be conveniently assembled. In this way, supporting force can be provided for the interior of the commutator shell, the side edge baffles are arranged on the assembling platform, supporting force can be provided for the exterior of the commutator shell through the side edge baffles, and therefore parts of the commutator can be better assembled.
Owner:JIANGSU RUIXIANG ELECTRIC CO LTD

Pure copper mica-free commutator and its production process

The present invention relates to the technical field of commutators, and more specifically, discloses a pure copper mica-free commutator and a production process thereof, comprising a commutator body, the commutator body comprising commutator segments, the commutator segments comprising a commutator segment body and a root portion; two first positioning blocks are provided on both end faces of the commutator segment body along the short axis direction, the two first positioning blocks are spaced apart along the length direction of the commutator segment body, a second positioning block is provided between the two first positioning blocks, the first positioning block and the second positioning block on the same end face of the commutator segment body are staggered along the short axis direction of the commutator segment body, the first positioning blocks on the two end faces of the commutator segment body are staggered along the short axis direction of the commutator segment body, and correspondingly, the second positioning blocks on the two end faces of the commutator segment body are staggered. The present invention not only improves the segment arrangement efficiency during the commutator production process, but also avoids interference with subsequent production processes caused by misalignment between two adjacent commutator segments.
Owner:JINHUA HUIFENG ELECTRICAL APPLIANCES

Feeding device for commutator copper shell forming

The utility model relates to the technical field of commutator production, in particular to a feeding device for commutator copper shell forming. Comprising a feeding device body and a copper strip, a plurality of conveying rollers are arranged on the feeding device body, a first driving motor for driving the conveying rollers is arranged on the feeding device body, a solution storage pool is formed in one side of the feeding device body, and a guiding bearing roller is rotationally arranged in the solution storage pool; and a cleaning mechanism for cleaning the surface of the copper strip is arranged at the top end of the solution storage pool. According to the feeding device for commutator copper shell forming, through the design of the cleaning mechanism, dust and impurities attached to the surface of a copper strip are dissolved through a special solvent, and the dissolved impurities are adsorbed through the silica gel roller; and then impurities adhering to the silica gel roller are scraped off through the scraper and collected through the collecting box, then the solution adhering to the surface of the copper strip is sucked through the liquid suction roller, and cleaning of the surface of the copper strip can be completed.
Owner:NINGBO LONGLIN PRECISION MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD