Barrel plating scattered needle spraying device

By designing a boiler plated loose needle spraying device, the inner wall of the drum is uniformly flushed with the liquid of the spraying device, which solves the secondary plating and mixing problems caused by the adhesion of loose needles, and improves production efficiency and cleaning effect.

CN222294248UActive Publication Date: 2025-01-03YUEQING GUANGHE SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202421182115.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-03
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing roller plating equipment is prone to stick to the inner wall of the roller when unloading materials, resulting in incomplete manual cleaning, resulting in secondary electroplating and mixing of materials, and reducing production efficiency.

Method used

Design a spray device for spraying with a roller plated loose needle, including a shell, a roller, a spray device and a drive device. The connecting rod assembly is driven to make the liquid sprayed from the spray device uniformly flush the inner wall of the roller, and drive the dispersed needle to remove it. The nozzle group arranged with curved surfaces and inclined surfaces is used to achieve a comprehensive cleaning of the inner wall of the drum.

Benefits of technology

It realizes rapid cleaning of the loose needles on the inner wall of the drum, avoids secondary plating and mixing of materials, reduces manual work intensity, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a barrel plating scattered needle spraying device, and belongs to the technical field of electroplating equipment. The roller is rotationally arranged on the shell, and the roller can be driven by the driving part to rotate; the spraying device is provided with a plurality of spray head groups for spraying liquid; the first end of the connecting rod assembly is rotationally connected with the spraying device, and the side, away from the spraying device, of the connecting rod assembly is rotationally connected to the shell; the driving device is fixedly arranged on the shell, the driving device is rotationally connected with the second end of the connecting rod assembly, and the driving end of the driving device is eccentrically connected with the connecting rod assembly; according to the utility model, the driving device drives the connecting rod assembly to move, so that liquid sprayed by the spraying device uniformly flushes the inner wall of the roller from top to bottom, and scattered needles on the inner wall of the roller are driven to fall off during flushing, thereby improving the phenomenon of secondary electroplating or mixing of materials caused by incomplete manual cleaning of the roller; and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electroplating equipment, in particular to a roller plating scattered needle spray device. Background Art

[0002] Barrel plating of loose needles refers to the objects being electroplated that are needle-shaped or small objects that resemble needles. These needle-shaped objects may be small parts used in various industries or daily life, such as sewing needles, medical needles, etc. These objects are placed in a special drum during the barrel plating process. While the drum is rotating, the electroplating liquid inside will also circulate, thereby achieving electroplating of these small objects.

[0003] In the prior art, during the process of loose needle barrel plating, most of the loose needles will be discharged from the drum, but a small part of the loose needles will still adhere to the inner wall of the drum, and manual cleaning will result in omissions, which will also reduce production efficiency. When the unplated material is poured in next time, the material that was not cleaned out last time will be electroplated again. If the material poured in next time is different, it will also cause mixing. Utility Model Content

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the defect in the prior art that the scattered needles are hung on the drum and cannot be quickly cleaned when unloading after the roller plating is completed, thereby providing a roller plating scattered needle spray device.

[0005] In order to solve the above technical problems, the utility model provides a barrel plating scattered needle spray device, comprising: a shell;

[0006] The drum is rotatably arranged on the housing, and the drum can be rotated under the driving of the driving member;

[0007] A spraying device having a plurality of spray head groups for spraying liquid;

[0008] A connecting rod assembly, wherein a first end of the connecting rod assembly is rotatably connected to the spray device, and a side of the connecting rod assembly away from the spray device is rotatably connected to the housing;

[0009] The driving device is fixedly arranged on the shell, the driving device is rotationally connected to the second end of the connecting rod assembly, and the driving end of the driving device is eccentrically connected to the connecting rod assembly.

[0010] Preferably, the connecting rod assembly comprises: a first swing rod and a second swing rod, the first swing rod and the second swing rod are arranged in parallel and spaced apart, and the second end of the first swing rod is rotatably connected to the driving device.

[0011] Preferably, it also includes: a third swing rod, one end of which is connected to the driving device, and the other end of which is rotatably connected to the second end of the first swing rod.

[0012] Preferably, the spray device comprises: a mounting seat and a connecting rod perpendicular to the mounting seat, a plurality of spray head groups are arranged in an array along the length direction of the mounting seat on the end face of the mounting seat away from the connecting rod, and the connecting rod is rotatably connected to the connecting rod assembly.

[0013] Preferably, the upper end surface of the mounting seat is provided with an arc surface along the length direction, and a plurality of nozzles in each nozzle group are arranged on the arc surface in the circumferential direction.

[0014] Preferably, two axial ends of the arc-shaped surface are respectively provided with inclined surfaces inclined with respect to the horizontal plane, and nozzles are provided on the inclined surfaces.

[0015] Preferably, it also includes: a lower hopper having an opening arranged upward, and the lower hopper is arranged directly below the drum.

[0016] The technical solution of the utility model has the following advantages:

[0017] 1. The roller plating scattered needle spray device provided by the utility model drives the connecting rod assembly to move through the driving device, so that the liquid sprayed by the spray device evenly washes the inner wall of the roller from top to bottom, and the scattered needles on the inner wall of the roller fall off during the washing, thereby improving the secondary electroplating or mixing of materials caused by incomplete manual cleaning of the roller and reducing the labor intensity of manual work.

[0018] 2. In the roller plating scattered needle spray device provided by the utility model, the second swing arm is arranged parallel to the first swing arm. When the driving device drives the first swing arm to rotate, the second swing arm rotates along with the rotation of the first swing arm. The second swing arm can improve the stability of the first swing arm during rotation, and at the same time can ensure that the liquid outlet direction of the spray device is always upward.

[0019] 3. The roller plating scattered needle spray device provided by the utility model drives the first swing arm to rotate through the transmission of the third swing arm, which can achieve better force transmission to the driving device and make it more convenient to install the driving device on the housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A front view of a barrel plating scattered needle spray device provided in one embodiment of the utility model;

[0022] Figure 2 for Figure 1A three-dimensional diagram of the spray device in FIG.

[0023] Figure 3 for Figure 1 A three-dimensional view of the drum in FIG.

[0024] Figure 4 for Figure 1 A three-dimensional view of the lower hopper in the.

[0025] Description of reference numerals:

[0026] 1. Shell; 2. Roller; 3. Driving member; 4. Nozzle group; 5. Driving device; 6. First swing arm; 7. Second swing arm; 8. Third swing arm; 9. Mounting seat; 10. Connecting rod; 11. Arc surface; 12. Inclined surface; 13. Lower hopper. DETAILED DESCRIPTION

[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0031] The roller plating scattered needle spray device provided in this embodiment is used for quickly cleaning the scattered needles after electroplating.

[0032] like Figure 1 , Figure 3 As shown, a specific implementation of the roller plating scattered needle spray device provided in this embodiment includes a shell 1, a roller 2 is rotatably arranged on the shell 1, and an opening is arranged on one side of the roller 2. The roller 2 can rotate under the drive of the driving member 3, and the driving member 3 is a motor; the spray device has a plurality of nozzle groups for spraying liquid; a connecting rod assembly, wherein the first end of the connecting rod assembly is rotatably connected to the spray device, and the position of the connecting rod assembly away from the first end is rotatably connected to the shell 1; a driving device 5, which is fixedly arranged on the shell 1, and the driving device 5 is a motor. The driving device 5 is rotatably connected to the second end of the connecting rod assembly, and the driving end of the driving device 5 is eccentrically connected to the connecting rod assembly. When the driving device 5 rotates, because the driving end of the driving device 5 is eccentrically connected to the connecting rod assembly, because the connecting rod assembly will rotate around the rotation point connected to the shell 1, thereby driving the spray device at the first end of the connecting rod assembly to approach or move away from the roller 2. The driving device 5 drives the connecting rod assembly to move, so that the liquid sprayed by the spray device evenly washes the inner wall of the drum 2 from top to bottom, driving the scattered needles on the inner wall of the drum 2 to fall off during the washing, thereby improving the secondary electroplating or mixing of materials caused by incomplete manual cleaning of the drum 2 and reducing the labor intensity of manual work. In addition, as an alternative embodiment, the driving device 5 is a cylinder, and the driving end of the cylinder is rotatably connected to the connecting rod assembly.

[0033] like Figure 2 As shown, in this embodiment, the connecting rod assembly includes: a first swing rod 6 and a second swing rod 7, the first swing rod 6 and the second swing rod 7 are arranged in parallel, and the second end of the first swing rod 6 is rotatably connected to the driving device 5. The second swing rod 7 is located above the first swing rod 6 in the vertical direction, the first end of the second swing rod 7 is rotatably connected to the spray device, and the second end of the second swing rod 7 is rotatably connected to the housing 1. The middle of the first swing rod 6 near the second end is rotatably connected to the housing 1, the first end of the first swing rod 6 is rotatably connected to the spray device, and the second end of the first swing rod 6 is rotatably connected to the driving device 5. The second swing rod 7 is arranged in parallel with the first swing rod 6. When the driving device 5 drives the first swing rod 6 to rotate, the second swing rod 7 rotates following the rotation of the first swing rod 6. The second swing rod 7 can improve the stability of the first swing rod 6 when rotating, and can ensure that the liquid outlet direction of the spray device is always upward. In addition, as an alternative embodiment, the connecting rod assembly can only be provided with the first swing rod 6, and the driving device 5 is connected to the first swing rod 6. In addition, as an alternative implementation, the second swing rod 7 may also be rotatably connected to the housing 1 , and the second end of the second swing rod 7 is rotatably connected to the driving device 5 .

[0034] like Figure 2As shown, in this embodiment, it also includes: a third swing rod 8, the driving device 5 is arranged above the first swing rod 6, the driving end of the driving device 5 is eccentrically connected to one end of the third swing rod 8, and the other end of the third swing rod 8 is connected to the second end of the first swing rod 6. The first swing rod 6 is driven to rotate by the transmission of the third swing rod 8, which can achieve better force transmission to the driving device 5 and more conveniently install the driving device 5 on the housing 1. In addition, as an alternative embodiment, the third swing rod 8 may not be provided, and the driving device 5 can also drive the first swing rod 6.

[0035] like Figure 2 As shown, in this embodiment, the spray device includes: a mounting seat 9 and a connecting rod 10 perpendicular to the mounting seat 9, and the connecting rod 10 is located on the lower end surface of the mounting seat 9 and extends downward in the vertical direction. A plurality of spray head groups are arranged in an array along the length direction of the mounting seat 9. The spray head group is located on the end surface of the mounting seat 9 away from the connecting rod 10, wherein the connecting rod 10 is rotatably connected to the connecting assembly. When the connecting assembly rotates, the connecting rod 10 is driven to reciprocate in the vertical direction, so that the liquid sprayed by the spray device can clean the scattered needles on the inner wall of the drum 2. In addition, as a replaceable embodiment, the spray device can also be slidably arranged on the shell 1. In addition, as a replaceable embodiment, only the mounting seat 9 can be arranged, and the mounting seat 9 is rotatably connected to the connecting rod assembly.

[0036] like Figure 2 As shown, in this embodiment, the upper end surface of the mounting seat 9 is provided with an arc surface 11 along the length direction, and the nozzles in each nozzle group are arranged in an array according to the circumferential direction of the arc surface 11, so that the spraying direction of each nozzle is different, and each side wall of the drum 2 can be covered, thereby improving the cleaning effect. In addition, as an alternative embodiment, the upper end surface of the mounting seat 9 can be set as a horizontal plane, and each nozzle of each nozzle group 4 can be tilted, so that the liquid outlet direction of each nozzle is different.

[0037] like Figure 2 As shown, in this embodiment, inclined surfaces 12 inclined to the horizontal plane are respectively provided at both axial ends of the arc surface 11, and a nozzle is provided on the inclined surface 12. The nozzle provided on the inclined surface 12 can spray the two side walls in the axial direction of the drum 2, ensuring that the spray device can effectively clean each side wall. In addition, as an alternative embodiment, the inclined surface 12 may not be provided, and only the liquid outlet direction of the nozzle may be set to an inclined state.

[0038] like Figure 4As shown, in this embodiment, it also includes: a lower hopper 13, which has an opening arranged upward, and the lower hopper 13 is arranged directly below the drum 2. The lower hopper 13 can effectively collect the scattered needles flushed by the spray device, thereby improving the collection effect. In addition, as an alternative embodiment, the lower hopper 13 may not be arranged, and the spray device can also achieve the cleaning effect of the material in the drum 2.

[0039] Installation method of the barrel plating scattered needle spray device: a roller 2 is rotatably arranged on the shell 1, and is connected to the roller 2 through a driving member 3, so that the driving member 3 drives the roller 2 to rotate. A multi-stage reduction is arranged between the driving member 3 and the roller 2 to achieve stable rotation of the roller 2. The driving device 5 is a motor, which is fastened to the outer wall of the shell 1 by bolts. The spray device is located directly below the roller 2, wherein the spray head is located on the arc surface 11 at the upper end of the mounting seat 9, and multiple groups are arranged along the length direction, and each group has multiple spray heads evenly distributed along the circumference of the arc. An inclined surface 12 is arranged at both ends of the length direction of the mounting seat 9, and a spray head is also arranged on the inclined surface 12. A connecting rod 10 is arranged on the lower end surface of the mounting seat 9, and the connecting rod 10 is rotatably connected to the second end of the first swing rod 6 and the second end of the second swing rod 7. The first end of the second swing rod 7 is rotatably connected to the shell 1. The first end of the first swing rod 6 is rotatably connected to one end of the third swing rod 8, and the middle of the first swing rod 6 near the first end is rotatably connected to the shell 1.

[0040] Working principle of the roller plating scattered needle spray device: the driving member 3 drives the roller 2 to rotate, so that the roller 2 stops rotating when the opening is facing downward. At this time, most of the materials in the roller 2 fall into the lower hopper 13 due to gravity, but there is still a part of the material adhering to the inner wall of the roller 2. The driving member 3 is started, and since the third swing rod 8 and the driving end of the driving member 3 are eccentrically arranged, the driving member 3 will drive the third swing rod 8 to move, thereby raising or lowering one end of the first swing rod 6, so that the other end of the first swing rod 6 is lowered or raised, driving the spray device to reciprocate in the vertical direction, thereby washing the materials on the inner wall of the roller 2 into the lower hopper 13 below.

[0041] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the present utility model.

Claims

1. A barrel plating scattered needle spray device, characterized in that: include: Housing (1); A roller (2) is rotatably arranged on the housing (1), and the roller (2) can be rotated under the drive of a driving member (3); A spraying device having a plurality of spray head groups (4) for spraying liquid; A connecting rod assembly, wherein a first end of the connecting rod assembly is rotatably connected to the spray device, and a side of the connecting rod assembly away from the spray device is rotatably connected to the housing (1); The driving device (5) is fixedly arranged on the housing (1), the driving device (5) is rotationally connected to the second end of the connecting rod assembly, and the driving end of the driving device (5) is eccentrically connected to the connecting rod assembly.

2. The barrel plating scattered needle spray device according to claim 1, characterized in that: The connecting rod assembly comprises: a first swing rod (6) and a second swing rod (7); the first swing rod (6) and the second swing rod (7) are arranged in parallel and spaced apart; and the second end of the first swing rod (6) is rotatably connected to the driving device (5).

3. The barrel plating scattered needle spray device according to claim 2, characterized in that: Also includes: A third swing rod (8), one end of the third swing rod (8) is connected to the driving device (5), and the other end is rotatably connected to the second end of the first swing rod (6).

4. The barrel plating scattered needle spray device according to any one of claims 1 to 3, characterized in that: The spray device comprises: a mounting seat (9) and a connecting rod (10) perpendicular to the mounting seat (9); a plurality of the spray head groups (4) are arranged in an array along the length direction of the mounting seat (9) on the end surface of the mounting seat (9) away from the connecting rod (10); and the connecting rod (10) is rotatably connected to the connecting rod assembly.

5. The barrel plating scattered needle spray device according to claim 4, characterized in that: The upper end surface of the mounting seat (9) is provided with an arcuate surface (11) along the length direction, and a plurality of nozzles in each nozzle group (4) are arranged on the arcuate surface (11) in a circumferential direction.

6. The barrel plating scattered needle spray device according to claim 5, characterized in that: An inclined surface (12) inclined with respect to a horizontal plane is respectively arranged at two axial ends of the arc-shaped surface (11), and the nozzle is arranged on the inclined surface (12).

7. The barrel plating scattered needle spray device according to claim 6, characterized in that: Also includes: The lower hopper (13) has an opening arranged upwards, and the lower hopper (13) is arranged directly below the drum (2).